COD. (Corrugated Optic Duct)

Transcription

1 OptiRoad in partnership with the SCANDENT Group are introducing into Australia and New Zealand an innovative and new patented conduit system called the COD (Corrugated Optic Duct)

2 Overview Main Products : COD, HDPE Pipe & Fittings - COD (Corrugated Optic Duct) - SCD (Silicon Coated Duct) - HDPE Waterworks Pipe, Sewerage & Drain Pipe - Compression type fittings / Butt welding type fittings Equipment of the Products: - EUROPEAN & KOREAN ORIGIN - Injection M/C : LG / Hyundai

3 Take-off 1 st Stage Overview Leap 2 nd Stage Growth 3 rd Stage 2000~ ~ ~Present 2000 COD is commercialized Applications for International Patent Establishment of OptiRoad Signed License Agreement with Japan, China, Taiwan etc Approval of KS Certification Manufacturer 2001 Awarded "the Greatest Inventor of the Year" from the Patent Office of Korea Start Export HDPE Pipe 2005 OptiRoad Acquired by & Fittings ITECO Filed National and Regional Patent over 94 Countries Supply of COD for US Defense Project(70,000 feet) Supply of COD for US Defense Project(110,000 feet) Supply and installation of Inner Duct Production Line to South Africa 2006 Awarded 'Border to Border Project' for the supply of 870,000 meters to Costa Rica Telecom through Israel Telecom, the main contractor J/V built with Neproplast in Saudi Arabia 2014 Initiating business for EU (UK) Market 2016 Signed an Exclusive Distribution Agreement with the Scandent Group Australia and the SEAD Group New Zealand

4 Products COD (Corrugated Optic Duct)

5 Products SCD (Silicon Coated Duct) HDPE Electrical Conduit / SCD (Silicone Coated Duct)

6 What is COD? Multiple Channel Cable Duct COD is unified inner pipe and outer pipe. How and which size inner pipe type can be possible to combination as customer s any request. Material of Polyethylene (PE) Both inner and outer pipe are made of PE. It is flexible and can be coiled over 500m. That means COD is possible to easy transport and reduce labor cost. This can be fast installation and down the construction cost. Telecommunication Company This new product was proven their great economics and convenient installation than any other system by all of telecommunication companies.

7 What is COD? Test Report Preface 1. Compressive Load: < 292Kgf/CM2 2. Heat Resistance: -0.4% (at < 110 ) 3. Thermal Deformation Factor: > 3% 4. Tensile Strength: 321Kgf/CM2 (at 5% deformation of outside diameter). 5. Friction Factor: > 30% PVC Outer Duct under Sedan Wheel 6. Heat Transforming Factor: > 3% at being stored 60 minutes at Impact Test: Passed (Free from distortion, twist and tear.) 8. Bending Performance: Bendable up to > -20 temperature 9. Chemical Resistance(Appearance): from Liquid form of Chemicals No defects from: 40% of HNO3 No defects from: 40% of NaOH No defects from: 30% of H2SO4 No defects from: 10% of NaCl 10. Voltage Resistance: AC2,000V (< 15 minutes) COD under Wheel of 5 ton cargo truck 11. Insulating Resistance: < 200M Ohm 12. Air Sealing: Perfect (Coupler) 13. Water Sealing: Perfect (Coupler)

8 What is COD? General Specification The official test reports from the Korea Testing & Research Institute, a State Institute, performed for the approval for the Korean Industrial Standard back s up the benefits of COD as follows: Item Specification/Performance Material Polyethylene (HDPE) No limit, but 500m to 1,000m for practical use. Length Customer's order-length is acceptable. Free bending up to any degree by man-force. Flexibility (Provide much better resistance & stability against earthquake compare to the conventional duct owing to sufficient flexibility and elongation nature). Compressive Load < 292Kgf/CM2 Heat Resistance -0.4% (at <110 ) Thermal Deformation Factor <3% Tensile Strength 321Kgf/CM2 (at 5% deformation of outside diameter). Friction Factor <3% Heat Transforming Factor <3% at being stored 60 minutes at 110 Impact Test Passed (Free from distortion, twist and tear.) Bending Performance Bendable up to -20 temperature Test from Solution form of the following Chemicals No defects at: 40% of HNO3 Chemical Resistance (Appearance) No defects at: 40% of NaOH No defects at: 30% of H2SO4 No defects at: 10% of NaCl Voltage Resistance: AC 2,000V (< 15 minutes) Insulating Resistance: < 200M Ohm

9 Structure Side view Cross sectional view COD Accessories

10 Specification Name of Model Duct Sub duct Standard Code No. O.D (mm) O.D (mm) THK (mm) I.D (mm) 28mm x 3 lines No. Sub Tolerance - Duct O.D : ± 4.0 mm - Duct THK : ± 1.0 mm - Duct I.D : ± 2.0 mm - Sub Duct O.D : ± 2.0 mm - Sub Duct THK : ± 1.0 mm - Sub Duct I.D : mm 28mm x 4 lines mm x 3 lines mm x 3 lines mm x 4 lines mm x 5 lines mm x 4 lines We can also offer specific model as customers demands 50mm x 3 lines

11 Manufacturing Process 1.Extruding Sub duct 4.Coiling Sub duct 7.Cooling COD 2.Marking on Sub duct 5.Assemble Sub ducts 8.Hauling COD 3. Hauling Sub duct 6.Extruding Outer duct 9. Coiling COD

12 Services High Speed Internet Superhighway networks Cable Television CCTV on the express highway Video Phone Communication Downtown / Business quarters infrastructure Undersea s infrastructure

13 Services 1) Easy installation The inner ducts have longitudinal ridges on their inside surfaces and provide a low coefficient of friction, allowing fiber optic cables and other type cables or wires to be easily pulled through them. 2) Reducing labor cost COD allows an overall reduction in delivery and cable installation costs. The manifold configuration of COD insures high structural integrity over the entire length of the conduit sections. 3) Reduced connecting points between the duct segments A reduced number of connections can be reduced working cost and minimized the possibility of leakage.

14 Services 4) Great flexibility COD made of polyethylene, therefore has great flexibility. It can be easy and speedy installation. Even though like a mountain area, curve section or narrow section, COD can be possible easy and fast works. 5) Crushing strength & advanced safety The COD withstand external pressures on its outer surface 3 times greater than conventional plastic ducts. Its strength and flexibility have proven to provide an added measure of protection when installed in uneven terrain, underground spaces and on bridge are connections. 6) Various combination of inner-ducts Various combinations of sub-ducts are available so that duct runs can be customized to meet your needs.

15 Test Result Classification Test Item Result Criterion Test Method Tensile Strength kgf/cm 2 KS C 8455 Mechanical Compressive Load at 5% Deformation 1,665.5 Kn/m 2 ASTM D Impact Strength No Defect No Defect KS C 8455 Insulated Property Withstand Voltage No Defect 200V, 15 Min. IEC Insulation Resistance Over 500 Over 100MΩ IEC % HNO Within 1.0 KS C % NaOH Within 0.5 KS C 8455 Chemical Resistance 30% H 2 SO Within 0.5 KS C % NaCl 0 Within 0.5 KS C % EtOH 0.6 Within 4.0 KS C 8455

16 Reel for 500M & Reel Stay (1) Fabricated Steel Reel

17 (2) Reel Stay Reel for 500M & Reel Stay

18 Loading Quantity into 40 CNTR MODEL DUCT O.D. (mm) Coil Length (M) 40 High cubic Container No. of Coil (Coil) Total Q ty (M) 28 3 lines , lines 32 3 lines , lines 32 4 lines , lines 36 4 lines , lines

19 Previous Installation System (PVC Duct System) Trench Excavation PVC Duct connecting every 6m Insert each sub duct Insert optic fiber cable by manpower Insert pulling rope by manpower

20 Comparison of Working Flow COD Trench PVC duct Trench with related works Trench space have to consideration if the worker can be inside for their working. Laying COD Laying PVC duct Since PVC duct only 6m, the workers have to carry and lay every each 6m duct. Refill trench & Close the work Connect PVC duct PVC duct have to connect using their coupling every 6m between 2 manholes. Cut down working expenses COD makes just 3 working steps Insert inner pipe Refill trench & Close the work Every inner pipes put inside the PVC duct by manpower 1.Fill sand and refill soil 2.Compact paving 3.Disposal of left over soils

21 Practical Using of Inner Space COD PVC + PE sub duct system Duct O.D (mm) Sub duct I.D (mm) No. of sub duct (Lines) Duct O.D (mm) Sub duct I.D (mm) No. of sub duct (Lines) / 36 2 / 1 (3)

22 No. of Connecting Points Connecting point (500~600 m length manhole to manhole) COD PVC + PE system No need to connect 84~100 points (every 6m) Connecting point (2000 m length manhole to manhole) COD PVC + PE system 4 points 334 points (every 6m)

23 Max. O.D of Optic Fiber Cable The maximum diameter of Fiber Optic Cable to insert into the sub duct is as much as 80% of sub duct diameter while conventional PVC can only house up to 50% at maximum Efficiency : 160% Usable Fiber Optic Cable Outside Diameter (Unit : mm) COD PVC + PE system

24 Excavation Quantities As the required trench width is being required much less than that of the conventional method. Less than 60% of conventional system COD PVC + PE inner pipe

25 Damage from Earth quake PE PIPE DAMAGE RATE was 0 (ZERO) Case / 10 Km The Case of KOBE, JAPAN Earth quake The date of occurrence : JAN (7.2 Richter Scale) The Extent of Damage - Casualties : Death 6,432 / Injury 40,000 - Property : 9,000 Billion ($ 69 Billion) IRON PIPE PVC STEEL PIPE(GAS) STEEL PIPE(WATER) PE

26 Final Conclusion COD PVC + PE system Working Flow Steps 3 steps 5 steps No. of Sub Duct Various Types Max. 3 4 lines Connecting Point No need Between Manhole and Manhole Every 6m Max. Cable O.D to be inserted into sub duct (Cable O.D / Sub duct I.D) % of damage from Earth quake 80 / / 100 0% Over 90% Excavating depth Below 60% 100%

27 HDD (Horizontal Directional Drilling) Method

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30 Case of Highway tunnel and bridge

31 Case of subway construction

32 Case of golf resort

33 Case of crossing the bridge of suburban

34 Case of outer wall construction the buildings

35 Case of Rural site in Taiwan CPC Project

36 Case of mountain area in Costa Rica

37 CERTIFICATION AND APPROVALS

38 CERTIFICATION Fiber Optic Cable Insertion Test Copper Cable Insertion Test Impact Test Strength, Compressive Load & Chemical Resistance Test Heat & Voltage Resistance Test

39 CERTIFICATION BODIES KOLAS IECEE KS ASTM (SGS) WATER QUALITY CENTRE UK KOREA TELECOM

40 International Representation Costa Rica COD <ICE> Total 870 KM