Trapezoidal. Vertically Laid Insulated Wall Systems. Product Data 527. Model Specifications 531. Fastener Selection 541. Construction Details 543

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1 Product Data 527 Model Specifications 531 Fastener Selection 541 Construction Details 543 Panel Dimensions 543 Fastener Locations 543 End & Side Lap 544 Drip 545 External Corner 546 Internal Corner 547 Abutments to Brickwork 548 Soffit 550 Vertical to Horizontal Break 551 Feature Band 552 Windows 553 Personnel Doors 555 Roller Shutter Doors 557 Fixed Wall Louvre 559 Wall Extractor 560 KS1000 RW Trapezoidal Wall System Trapezoidal Vertically Laid Insulated Wall Systems 525

2 KS1000 RW Wall system is suitable for new build and refurbishment construction 526

3 KS1000 RW Wall System Trapezoidal Application The KS1000 RW Wall system can be laid horizontally or vertically and is suitable for all building applications. Product Reference KS1000 RW KS1000 RW-FM Application Description Standard trapezoidal wall panel. Trapezoidal wall panel with Factory Mutual (FM) approval for roof applications. Dimensions & Weight KS1000 RW-LPCB Ref. No. 260a/06 to LPS 1181 Insurer Approved Trapezoidal wall panel with Loss Prevention Certification Board (LPCB) approval for wall applications. System 333mm 1000mm cover width 333mm 333mm A B A - Core Thickness (mm) * 70** 80** 100 B - Overall Dimension (mm) Weight kg/m 2 0.5/0.4 steel Weight kg/m /0.4 steel Weight kg/m 2 0.7/0.5 alum *This panel thickness complies with Part L2 (England & Wales) **These panel thicknesses comply with Part J (Scotland) Aluminium faced panels are not LPCB and FM certified. KS1000 RW Wall Vertically Laid Product Data Product Tolerance Cut to Length -0.05% +0.1% Liner Sheet Length -0.1% +0.1% Cover Width -0mm +3mm Thickness -2mm +2mm End Square -3mm +3mm Available Lengths Standard lengths 1.8 to 12 metres. 12 to 22 metres can be supplied but may be subject to a transport surcharge. Panels less than 1.8m long which require a cut back can be provided, but will be charged at full 1.8m price, plus cutting cost. Panel End Cut Back All panels are normally produced with a minimum cut back of 10mm. Cut backs up to 175mm can also be manufactured. If flush ended panels (no cut back) are required they can be manufactured with one end flush and a 10mm cut back on the opposite end, based on panels exceeding 1.8m in length. The recommended cut back for panel end lapping is 150mm. Panels less than 1.8m long which require a cut back can be provided, but will be charged at full 1.8m price, plus cutting cost. Panel Length Cut back 527

4 KS1000 RW Wall System Trapezoidal Materials - Steel Substrate HPS200/Celestia: ZA255 Galvalloy hot-dip zinc-aluminium alloy coated steel (= 95% Zn/=5% Al) to BS EN 10214: 1995, Grade Fe E220G with a Z275 zinc coating. PVDF: Galvatite, hot-dipped zinc coated steel to BS EN 10147: Grade Fe E220G with a Z275 zinc coating. Standard external sheet thickness 0.5mm, standard internal sheet thickness 0.4mm. 0.63mm external sheet thickness recommended for horizontally laid panels coated with PVDF or Celestia. Other thicknesses can be supplied to special order. Coatings - External Weather Sheet HPS200 Plastisol: 200 micron thick high performance coating applied to the weatherside of the panel. Designed to achieve high levels of durability and colour stability, is highly resistant to damage in transit and on-site. PVDF: 27 micron thick stoved fluorocarbon coating which has excellent colour stability even at temperatures as high as 120 C. Celestia: 120 micron thick Plastisol coating. 16 metallic colours. Silicone Polyester: An economical coating with medium term life for worldwide use. Reverse side of sheet coated with a light grey polyester coating. The sheet is available in either plain or stucco embossed finish. Coatings - Internal Liner Sheet Lining Enamel: 15 micron thick coating developed for use for the internal lining of insulated panels. Standard colour is bright white with an easily cleaned surface. HPS200 Plastisol: 200 micron thick coating used in areas where there is high internal humidity, or a corrosive environment. Stelvetite Food & Hygiene Safe: This is a 120 micron thick chemically inert polymer film bonded to steel suitable for cladding the interior of cold stores, food processing buildings and other hygiene applications. Reverse side of sheet coated with a light grey polyester coating. The sheet is available in either plain or stucco embossed finish. Materials - Aluminium Substrate Aluminium substrate, Grades 3003/4/5 series. Standard external sheet thickness 0.7mm, standard internal sheet thickness 0.5mm. Coatings - External Weather Sheet PVDF: 25 micron thick stoved fluorocarbon coating which has excellent colour stability even at temperatures as high as 120 C. ARS Abrasion Resistant: 28 micron thick polyester or polyurethane resin reinforced with polyamide high durability coating with exceptionally good handling characteristics. Silicone Polyester: An economical coating with medium term life for worldwide use. Alternatively the weather sheet can be supplied in mill finish, stucco embossed. Coatings - Internal Liner Sheet Standard internal facing is white polyester coated, plain or stucco embossed. Insulation Core Polyisocyanurate (PIR): with zero ozone depletion (Zero ODP). Available in LPCB and FM insurer approved certified product range, please contact Kingspan Technical Design Bureau. Seals Factory Applied Side Lap Tape All side laps have a factory applied anti condensation tape. Additionally a specially developed side lap tape is factory applied to panels for low-temperature chill stores at extra cost. Factory Applied Side & End Lap Protection If specifiers require additional under lap corrosion protection, this can be factory applied at extra cost. 528

5 KS1000 RW Wall System Trapezoidal Performance Thermal Insulation Panel Thickness (mm) U value W/m 2 k * * * * U - Thermal transmittance W/m 2 K *U Value calculated in accordance with the method required by the Building Regulations Part L2 (England & Wales) and Building Standards Part J (Scotland) (0.35 U Value not suitable for Scotland) Biological Kingspan panels are normally immune to attack from mould, fungi, mildew and vermin. No urea formaldehyde is used in the construction, and the panels are not considered deleterious. Fire Steel and aluminium outer and inner facings have Class 1 surface spread of flame to BS 476: Part 7: 1987, and are Class 0, as defined by Building Regulations. KS1000 RW insurer approved panels are available with FM and LPCB certification, with steel facings. Firewall specifications to provide fire resistance ratings to BS 476: Part 22: 1987 are available on request from Kingspan Technical Design Bureau or visit our web site at Acoustics KS1000 RW panels comply with Building Regulations Part E for non-domestic buildings. For residential, domestic, education and healthcare building applications, BB93 and HTM 2045 solutions, consult Kingspan Technical Design Bureau. All KS1000 RW panels have a single figure weighted sound reduction Rw = 25dB. Sound Reduction Index (SRI) Tested Frequency Hz k 2k 4k SRI db Quality & Durability Kingspan Insulated Panels are manufactured from the highest quality materials, using state of the art production equipment to rigorous quality control standards, complying with ISO 9001: 2000 standard, ensuring long term reliability and service life. Guarantees & Warranties Kingspan will provide external coating and product warranties and guarantees on an individual project basis. Packing Standard Packing KS1000 RW panels are stacked weather sheet to weather sheet (to minimise pack height). The top, bottom, sides and ends are protected with foam and timber packing and the entire pack is wrapped in plastic. The number of panels in each pack depends on panel thickness and length. The table below is shown as a guide. Typical pack height is 1100mm. Maximum pack weight is 1500kg. Panel Core Thickness No. panel/pack (max.) Sea Freight Fully timber crated packs are available on projects requiring delivery by sea freight shipping, at additional cost. Alternatively, steel containers can be used. Special loading charges apply. Delivery All deliveries (unless indicated otherwise) are by road transport to project site. Off loading is the responsibility of the client. Site Installation Procedure Site assembly instructions are available from the Kingspan Technical Design Bureau. KS1000 RW Wall Vertically Laid Product Data Building Regulations & Standards Kingspan insulated roof and wall systems conform to the following Building Regulations and Standards (Non-domestic buildings): i) Approved Document A: Structure (England & Wales) ii) Approved Document B: Fire (England & Wales) iii) Approved Document E: Resistance to the Passage of Sound (England & Wales) iv) Approved Document Part L2: Conservation of Fuel & Power (England & Wales) v) Building Standard Part D: Structural Fire Precautions (Scotland) vi Building Standard Part H: Resistance to the Transmission of Sound (Scotland) vii) Building Standard Part J: Conservation of Fuel & Power (Scotland) viii) Building Standard Part L: Conservation of Fuel & Energy (Ireland) 529

6 KS1000 RW Wall System Trapezoidal Structural Unfactored Load/Span Table (use calculated design windload values unfactored) SPAN Core Load Uniformly Distributed Loads (kn/m 2 ) CONDITION Thickness Type Span L in Metres (mm ) SINGLE SPAN 40 Pressure Suction Outer Sheet 50 Pressure mm steel Suction Inner Sheet 60 Pressure mm steel Suction Pressure Suction L 80 Pressure Suction Pressure Suction DOUBLE SPAN 40 Pressure Suction Outer Sheet 50 Pressure mm steel Suction Inner Sheet 60 Pressure mm steel Suction Pressure Suction L L 80 Pressure Suction Pressure Suction Notes: 1. Values have been calculated using the limit state method described in the European Recommendations for the Design of Sandwich Panels (ECCS document No ), taking imposed loads, temperature and creep into account. 2. For each value individual and combined load cases with appropriate load factors and temperatures have been considered. These are detailed under Structural Performance in the Building Design Section. 3. The Table is for dark coloured panels. 4. The following deflection limits have been used: Downward loading L /150 Suction loading L / For intermediate values linear interpolation may be used. 6. The standard fastener pattern is shown in the construction details. When the panels are valley fixed to 1.6mm thick cold rolled steel side rails at 2m centres the allowable suction load is 1.8kN/m 2. For other fastener and rail arrangements the allowable suction load can be calculated using the procedure shown in the design example under Structural Performance in the Building Design Section. 7. The allowable steelwork tolerance between bearing planes of adjacent sheeting rails is L /600, where L is the purlin spacing. 8. Load span tables for panel specifications not shown are available from the Kingspan Technical Design Bureau. 530

7 KS1000 RW Wall Vertically Laid Model Specifications Off-site engineered, single component and single fix reduces build time by up to 50% 531

8 Construction Application Standard Environment Wall LPS 1181 Grade A KS1000 RW/Zero ODP/LPCB Trapezoidal Wall System Ref No: 1/5.79/LPS-A Application The following specification is KS1000 RW/Zero ODP/LPCB Trapezoidal Insulated Wall Panel laid horizontally or vertically on buildings with internal humidity class environments 1-4 inclusive. For internal humidity class environment 5 i.e. swimming pools contact Kingspan Technical Design Bureau. KS1000 RW panels are Loss Prevention Certification Board (LPCB) certified to LPS 1181 Grade A, available with a 90 minute firewall when one metre or more from a boundary condition. Materials & Coatings External Weather Sheet Substrate to be 0.5mm thick steel S220GD+ZA eutectic Galvalloy hot-dip zinc coated steel to BS EN10214: External coating to be Corus UK Limited Colorcoat HPS200 Plastisol, 200 microns thick. Colour Standard SC Reverse to have a light grey polyester coating. Insulation Core To consist of 60mm thick, closed cell, with zero ozone depletion (Zero ODP) and LPCB certified polyisocyanurate (PIR) insulation. The auto-adhesive properties of the core bond the external and internal sheets together, and control the panel thickness achieved during manufacture. Internal Liner Sheet Substrate to be 0.4mm thick hot-dip zinc coated steel to BS EN10147: Internal coating to be Lining Enamel, 15 microns thick. Colour -White. Reverse to have a light grey polyester coating. Performance Thermal Insulation The panel must have a thermal transmittance (U value) of 0.35 W/m 2 K calculated using the method required by the Building Regulations Part L2 (England & Wales). Fire The external and internal faces of the panel to be Class 0 in accordance with the Building Regulations when tested to BS 476: Part 6: 1989 and Part 7: The product has been tested in accordance with BS 476: Part 22: 1987 Fire Resistance and achieved. 136 Minutes Integrity. 16 Minutes Insulation. Newton Aycliffe Report No. A The product has passed all the requirements of LPS 1181: Issue 3 wall lining test. Seals & Fillers Side Lap All external side laps to be weather sealed along the full length by an unbroken bead of Scapa Tape 4mm diameter butyl rubber sealant tape, Ref: In addition all side laps have a factory applied anti-condensation tape. End Lap All external end laps to be 100mm long, and weather sealed along the width using two unbroken runs of Scapa Tape 4mm diameter butyl tape, Ref: Profiled Fillers Where flashings are fixed across the profile of the insulated panel, EPDM faced closed cell polyethylene foam fillers should be used to seal and close the profile. Seal the top, bottom and sides of each profiled filler with non-curing gun-grade sealant, Scapa Tapes, Ref: Junctions Junctions between the roof panel system and walls / penetrations insulated with PIR board insulation any gaps filled with Alfasbond FR fire rated gun applied canister urethane insulation. Internal face of panel to be air sealed along the full length by an unbroken 6mm diameter bead of gun-grade sealant. Fasteners Primary All primary fasteners must be the high threaded type manufactured from carbon steel, anti-corrosion coated and fitted with a 16mm diameter bonded stainless steel washer and colour matched plastic head. All fasteners to be located through every valley of the profile. To comply with the requirements of BS 6399: Part 2: 1997, it may be necessary to provide additional fixings in areas of high local suction. Secondary Side laps and flashings to be stitched at 300mm centres (maximum) with carbon steel anti-corrosion coated stitching screws, complete with washers and integral colour matched low profile heads. End laps to be stitched with two number stitching screws per valley (minor crowns) 50mm from end lap. Airtightness Overall airtightness for complete envelope less than 10m 3 /hr/m 2 at 50Pa. 532

9 Construction Application Standard Environment Wall LPS 1181 Grade A KS1000 RW/Zero ODP/LPCB Trapezoidal Wall System Ref No: 1/5.79/LPS-A Construction Details Flashings All external flashings to be made from 0.63mm thick coated steel to the same specification as the outer sheet of the panel. Colour - to match panel. All flashings to be weather sealed at laps and along the full length by an unbroken bead of Scapa Tape 9mm wide x 3mm thick butyl tape, Ref: All flashings to have butt straps and sealed with two unbroken runs of Scapa Tape 9mm wide x 3mm thick butyl tape, Ref: All internal flashings to be made from 0.4mm thick steel substrate, to the same specification as the liner sheet of the panel. All internal flashings to be air sealed at laps and along the full length by an unbroken bead of Scapa Tape 6mm diameter butyl runner sealant tape, Ref: End laps to be air sealed with Vapourflex or gun-grade sealant. Panel Lengths Exact lengths to be determined by the cladding contractor from the steelwork drawing, but typically using 6000mm lengths. Secondary Supports The panel must be limited to a maximum of 2m. The secondary support system must be a Fire Wall system, which contains slotted connections and nylon washers to relieve stresses induced by thermal expansion. Construction Requirements Steelwork Tolerance The steel frame must be made and assembled to an accuracy of L/600 between fixing planes of adjacent purlins, where L. is the purlin spacing, and generally to BS 5950: Part 2: Installation Panels to be laid with side lap joints away from prevailing wind unless otherwise shown on drawings. All fasteners, seals and fillers to be of correct specification and installed as indicated on the project construction drawings. Site cut panels must provide accurate, true lines with no distortion. Panels to be cut with powered reciprocating type saw and all exposed site cut panels to be treated with a suitable edge protection lacquer. Cut openings for outlets, vents, flues etc. to be the minimum size necessary. Remove all swarf and any foreign matter immediately from the external surface of panels. Fasteners to be checked and adjusted if necessary to ensure they are weather tight and external panel facing is not distorted. Safety The contractor is to determine and use a safe method of working throughout the installation and construction period, which complies with HSE & CDM requirements. NBS Format Specification H43 - Metal Composite Panel Cladding/Covering To be read with Preliminaries/General conditions. 121S - Metal Composite Panel Roof Cladding Drawing reference(s): Supports: Cold rolled rails maximum spacing 2000mm. Bearing width: 50mm. Manufacturer and reference: Kingspan vertically or horizontally laid cladding system for standard internal and external environments and Loss Prevention Certification Board certified to LPS 1181 Grade A. Test results: LPS 1181, Issue 3, wall lining tests: Passed all requirements. BS 476: Part 22: 1987 Fire Resistance test: 136 minutes integrity 16 minutes insulation. Panels: Profile reference: KS1000 RW/Zero ODP/LPCB - Trapezoidal Insulated Wall Panel. External facings: Material: Galvalloy hot-dip ZA255 coated steel to BS EN 10214, Grade S220GD+ZA. Thickness: 0.5mm Finish/Colour: Colorcoat HPS200 Plastisol with Scintilla finish, Colour - Standard. Internal facings: Material: Hot-dip zinc coated steel to BS EN Thickness: 0.4mm Finish/Colour: Lining Enamel, colour White. Core insulation: Zero ODP and LPCB certified. Panel thickness: 95mm overall (60mm core) End laps: 100mm. End lap sealant: Double line of 4mm diameter Scapa Tapes, Ref: 0311, site applied at lap in external facings. Side lap sealant: Single line of 4mm diameter Scapa Tapes, Ref: 0311, site applied at lap in external facings. Anti-condensation tape, factory applied at butt joint between panels. Fasteners: As determined by Clause 220G. Number and location: Primary fasteners: As determined by Clause 197A, but with each panel fixed to each support using not less than three fastenings. Fix through valley of profile, as recommended by cladding manufacturer. Secondary fasteners: Stitch external side laps at 300mm maximum centres. End laps to be stitched with two number stitching screws per valley (minor crowns) 50mm from end lap. P S L U NBS U L S P KS1000 RW Wall Vertically Laid Model Specifications 533

10 Construction Application Standard Environment Wall LPS 1181 Grade A KS1000 RW/Zero ODP/LPCB Trapezoidal Wall System Ref No: 1/5.79/LPS-A Accessories: Profiled fillers as Clause 300A. Thermal Transmittance U Value) calculated using the method required by the Building Regulations Part L2 (England & Wales)): 0.35 W/m 2 K. Air leakage rate of 10m 3 /hr/m 2 at 50 Pa. Other requirements: Internal face of panel to be air sealed along the full length by an unbroken run of 6mm diameter Scapa Tapes, Ref: The panel must be limited to a maximum span of 2000mm. The secondary support system must be a Fire Wall system, which contains slotted connections and nylon washers to relieve stresses induced by thermal expansion. 197A - Attachment Determine the number and location of cladding fasteners recommended by the cladding manufacturer to resist wind loads calculated in accordance with BS 6399: Part 2 Standard Method and BS 5427: Part 1. Calculate wind loads on roof and wall cladding appropriate to location, exposure, roof height, building shape and size in accordance with BS 6399: Part 2 Standard Method and BS 5427: Part 1. Basic wind speed (Vb): m/s Altitude factor (Sa): Direction factor (Sd): Seasonal factor (Ss): 1 Probability factor (Sp): 1 Terrain and building factor (Sb): External and internal size effect factors (Ca): 1 External pressure coefficients (Cpe): As determined from BS 6399: Part 2, Clauses 2.4 and 2.5. Internal pressure coefficients (Cpi): As determined from BS 6399: Part 2, Clause 2.6. Dominant opening: 220G - Fasteners Manufacturer: One of the following: SFS Intec Ltd, tel Ejot Ecofast Ltd, tel Primary fasteners: High threaded screws with bonded washers. Type(s), size(s) and drilling capacity: As re-commended by fastener manufacturer to suit type and thickness of supports, and thickness of cladding panels. Screw material: Anti-corrosion coated carbon steel. Washer material: Grade 304 austenitic stainless steel. Washer size: 16mm diameter. Heads: Coloured plastic heads. Secondary fasteners: Stitching screws with bonded washers. Screw/washer material: As primary fasteners. Washer size: 14mm diameter. Heads: As primary fasteners. 275A - Continuity Thermal Insulation Junctions between the roof panel system and walls/penetrations insulated with PIR board insulation any gaps filled with Alfasbond FR fire rated gun applied canister urethane insulation. Placement: Secure and continuous with cladding/covering insulation. 300A - Profiled Fillers Drawing reference(s): Manufacturer and reference: Scapa Tapes, Ref: 0726, type to suit cladding profile. Material: EPDM faced polyethylene foam. Colour: Black. Fixing: Seal the top, bottom and sides of each profiled filler with a non-setting gun-grade, Scapa Tapes, Ref: Locate where shown on drawings and wherever necessary to close off corrugation cavities from the inside and outside of the building. Ensure a tight fit and leave no gaps. 310A - Purpose Made Cold Formed Metal Accessories - External Drawing reference(s): Material/finish: As external face of cladding. Thickness: 0.63mm Colour: Standard. Workmanship as section Z11. Fixing: Stitch to external face of panels at max 300mm centres using secondary fasteners as specified for the cladding system. Sealing: Single line of 9mm x 3mm Scapa Tapes, Ref: 0311, site applied between flashing and panel. 311A - Purpose Made Cold Formed Metal Accessories - Internal Drawing reference(s): Material/finish: As internal face of cladding. Thickness: 0.4mm Colour: White. Workmanship as section Z11. Fixing: Stitch to internal face of panels at 300mm centres using secondary fasteners as specified for the cladding system. Sealing: Single line of 6mm diameter Scapa Tapes, Ref: 0311 butyl rubber, site applied between flashing and panel. End laps to be air sealed with Vapourflex or gun-grade sealant. 534

11 Construction Application Standard Environment Wall LPS 1181 Grade A KS1000 RW/Zero ODP/LPCB Trapezoidal Wall System Ref No: 1/5.79/LPS-A Detail 1 - Side Lap Detail 2 - End Lap Stitching screw at 300mm centres Sheeting rail 4mm Ø butyl rubber sealant (site applied) Panel fixing KS1000 RW Wall Vertically Laid Model Specifications 100mm end lap To align external laps any gaps between panels to be filled with site applied alfasbond (FR) canister insulation 4mm Ø butyl (site applied) Detail 3 - Fastener Locations Detail 4 - Corner Detail Note: Panel maximum span 2m Corner column Sheeting rail KS1000 RW/LPCB insulated wall panel vertically laid Air seal - 6mm Ø butyl Internal cleader angle by steel sub-contractor with air seal Vapourflex sealant applied at joints Zed support lapped 100mm at joints Site cut vertical sheeting PIR insulation board with site applied air seal Alfasbond fire rated (FR) canister insulation to fill any gaps if required to maintain continuity of insulation External corner flashing with 100mm sealed overlaps On site remove overlap leg from panel 9mm x 3mm butyl KS1000 RW/LPCB insulated wall panel vertically laid Direction of lay 535

12 Construction Application Standard Environment Wall LPS 1181 Grade B KS1000 RW/Zero ODP/LPCB Trapezoidal Wall System Ref No: 1/5.79/LPS-B Application The following specification is KS1000 RW/Zero ODP/LPCB Trapezoidal Insulated Wall Panel laid horizontally or vertically on buildings with internal humidity class environments 1-4 inclusive. For internal humidity class environment 5 i.e. swimming pools contact Kingspan Technical Design Bureau. KS1000 RW panels are Loss Prevention Certification Board (LPCB) certified to LPS 1181 Grade B. Materials & Coatings External Weather Sheet Substrate to be 0.5mm thick steel S220GD+ZA eutectic Galvalloy hot-dip zinc coated steel to BS EN10214: External coating to be Corus UK Limited Colorcoat HPS200 Plastisol, 200 microns thick. Colour Standard SC Reverse to have a light grey polyester coating. Insulation Core To consist of 60mm (England & Wales) or 70mm (Scotland) thick, closed cell, with zero ozone depletion (Zero ODP) and LPCB certified polyisocyanurate (PIR) insulation. The auto-adhesive properties of the core bond the external and internal sheets together, and control the panel thickness achieved during manufacture. Internal Liner Sheet Substrate to be 0.4mm thick hot-dip zinc coated steel to BS EN10147: Internal coating to be Lining Enamel, 15 microns thick. Colour - White. Reverse to have a light grey polyester coating. Performance Thermal Insulation The panel must have a thermal transmittance (U value) of 0.35 W/m 2 K (England & Wales) and 0.30 W/m 2 K (Scotland), calculated using the method required by the Building Regulations Part L2 (England & Wales) and Building Standards Part J (Scotland). Fire The external and internal faces of the panel to be Class 0 in accordance with the Building Regulations when tested to BS 476: Parts 6: 1989 and Part 7: The product has been tested in accordance with LPS1181: Issue 3 wall lining test. Seals & Fillers Side Lap All external side laps to be weather sealed along the full length by an unbroken bead of Scapa Tape 4mm diameter butyl rubber sealant tape, Ref: In addition all side laps have a factory applied anti-condensation tape. End Lap All external end laps to be 100mm long, and weather sealed along the width using two unbroken runs of Scapa Tape 4mm diameter butyl tape, Ref: Profiled Fillers Where flashings are fixed across the profile of the insulated panel, EPDM faced closed cell polyethylene foam fillers should be used to seal and close the profile. Seal the top, bottom and sides of each profiled filler with non-curing gun-grade sealant, Scapa Tapes, Ref: Junctions Junctions between the roof panel system and walls / penetrations insulated with PIR board insulation any gaps filled with Alfasbond FR fire rated gun applied canister urethane insulation. Internal face of the panel to be air sealed along the full length by an unbroken Scapa Tape 6mm diameter butyl tape. Fasteners Primary All primary fasteners must be the high threaded type manufactured from carbon steel, anti-corrosion coated, and fitted with a 16mm diameter bonded stainless steel washer and integral colour matched heads. All fasteners to be located through the valley of the profile. To comply with the requirements of BS 6399: Part 2: 1997, it may be necessary to provide additional fixings in areas of high local suction. Secondary Side laps and flashings to be stitched at 300mm centres (maximum) with carbon steel stitching screws, complete with washers and integral colour matched low profile heads. Airtightness Overall airtightness for complete envelope less than 10m 3 /hr/m 2 at 50Pa. 536

13 Construction Application Standard Environment Wall LPS 1181 Grade B KS1000 RW/Zero ODP/LPCB Trapezoidal Wall System Ref No: 1/5.79/LPS-B Construction Details Flashings All external flashings to be made from 0.63mm thick coated steel to the same specification as the outer sheet of the panel. Colour - Standard. All flashings to be weather sealed at laps and along the full length by an unbroken bead of Scapa Tape 9mm wide x 3mm thick butyl tape, Ref: All flashing to have butt straps and sealed with two unbroken runs of Scapa Tapes 9mm wide x 3mm thick butyl tape, Ref: All internal flashings to be made from 0.4mm thick steel substrate, to the same specification as the liner sheet of the panel. All internal flashings to be air sealed at laps along the full length by an unbroken bead of Scapa Tape, Ref: End Laps to be air sealed with Vapourflex or gun-grade sealant. Panel Lengths Exact lengths to be determined by the cladding contractor from the steelwork drawing, but typically using 6000mm lengths. Construction Requirements Steelwork Tolerance The steel frame must be made and assembled to an accuracy of L/600 between fixing planes of adjacent purlins, where L. is the purlin spacing, and generally to BS 5950: Part 2: Installation All fasteners, seals and fillers to be of correct specification and installed as indicated on the project construction drawings. Site cut panels must provide accurate, true lines with no distortion. Panels to be cut with powered reciprocating type saw and all exposed site cut panels to be treated with a suitable edge protection lacquer. Cut openings for outlets, vents, flues etc. to be the minimum size necessary. Remove all swarf and any foreign matter immediately from the external surface of panels. Fasteners to be checked and adjusted if necessary to ensure they are weather tight and external panel facing is not distorted. Safety The contractor is to determine and use a safe method of working throughout the installation and construction period, which complies with HSE & CDM requirements. NBS Format Specification H43 - Metal Composite Panel Cladding/Covering To be read with Preliminaries/General conditions. 126A - Metal Composite Panel Wall Cladding to Walls Drawing reference(s): Supports: Cold rolled rails. Bearing width: 50mm. Manufacturer and reference: Kingspan vertically or horizontally laid cladding system for standard internal and external environments and Loss Prevention Certification Board certified to LPS 1181 Grade B. Test results: LPS 1181, Issue 3, wall lining tests: Passed all requirements. Panels: Profile reference: KS1000 RW/Zero ODP/LPCB - Trapezoidal Insulated Wall Panel. External facings: Material: Galvalloy hot-dip ZA255 coated steel to BS EN 10212, Grade S220GD+ZA. Thickness: 0.5mm Finish/Colour: Colorcoat HPS200 Plastisol with Scintilla finish, Colour - Standard. Internal facings: Material: Hot-dip zinc coated steel to BS EN Thickness: 0.4mm Finish/Colour: Lining Enamel, colour White. Core insulation: Zero ODP and LPCB certified. Panel thickness: 95mm overall, 60mm core (England & Wales) or 105mm overall, 70mm (Scotland). End laps: 100mm. End lap sealant: Double line of 4mm diameter Scapa Tapes, Ref: 0311, site applied at lap in external facings. Side lap sealant: Single line of 4mm diameter Scapa Tapes, Ref: 0311, site applied at lap in external facings. Anti-condensation tape, factory applied at butt joint between panels. Fasteners: As determined by Clause 220G. Number and location: Primary fasteners: As determined by Clause 197A, but with each panel fixed to supports at end laps and exposed ends using not less than three fastenings, and to all other supports using not less than three fastenings. Fix through every valley of profile, as recommended by cladding manufacturer. Secondary fasteners: Stitch external side laps at 300mm maximum centres. P S L U NBS U L S P KS1000 RW Wall Vertically Laid Model Specifications 537

14 Construction Application Standard Environment Wall LPS 1181 Grade B KS1000 RW/Zero ODP/LPCB Trapezoidal Wall System Ref No: 1/5.79/LPS-B Accessories: Profiled fillers as Clause 300A. Thermal Transmittance (U Value) calculated using the method required by the Building Regulations Part L2 (England & Wales) and Building Standards Part J (Scotland): 0.35 W/m 2 K (England & Wales) or 0.30 W/m 2 K (Scotland). Air leakage rate of 10m 3 /hr/m 2 at 50 Pa. Other requirements: Internal face of panel to be air sealed along the full length by an unbroken run of 6mm diameter Scapa Tapes, Ref: A - Attachment Determine the number and location of cladding fasteners recommended by the cladding manufacturer to resist wind loads calculated in accordance with BS 6399: Part 2 Standard Method and BS 5427: Part 1. Calculate wind loads on roof and wall cladding appropriate to location, exposure, roof height, building shape and size in accordance with BS 6399: Part 2 Standard Method and BS 5427: Part 1. Basic wind speed (Vb): m/s Altitude factor (Sa): Direction factor (Sd): Seasonal factor (Ss): 1 Probability factor (Sp): 1 Terrain and building factor (Sb): External and internal size effect factors (Ca): 1 External pressure coefficients (Cpe): As determined from BS 6399: Part 2, Clauses 2.4 and 2.5. Internal pressure coefficients (Cpi): As determined from BS 6399: Part 2, Clause 2.6. Dominant opening: 220G - Fasteners Manufacturer: One of the following: SFS Intec Ltd, tel Ejot Ecofast Ltd, tel Primary fasteners: High threaded screws with bonded washers. Type(s), size(s) and drilling capacity: As re-commended by fastener manufacturer to suit type and thickness of supports, and thickness of cladding panels. Screw material: Anti-corrosion coated carbon steel. Washer material: Grade 304 austenitic stainless steel. Washer size: 16mm diameter. Heads: Coloured plastic heads. Secondary fasteners: Stitching screws with bonded washers. Screw/washer material: As primary fasteners. Washer size: 14mm diameter. Heads: With low profiled heads to match colour of the flashing. 275A - Continuity Thermal Insulation Junctions between the roof panel system and walls/penetrations insulated with PIR board insulation any gaps filled with Alfasbond FR fire rated gun applied canister urethane insulation. Placement: Secure and continuous with cladding/covering insulation. 300A - Profiled Fillers Drawing reference(s): Manufacturer and reference: Scapa Tapes, Ref: 0726, type to suit cladding profile. Material: EPDM faced polyethylene foam. Colour: Black. Fixing: Seal the top, bottom and sides of each profiled filler with a non-setting gun-grade, Scapa Tapes, Ref: Locate where shown on drawings and wherever necessary to close off corrugation cavities from the inside and outside of the building. Ensure a tight fit and leave no gaps. 310A - Purpose Made Cold Formed Metal Accessories - External Drawing reference(s): Material/finish: As external face of cladding. Thickness: 0.63mm Colour: To match external face of cladding. Workmanship as section Z11. Fixing: Stitch to external face of panels at max. 300mm centres using secondary fasteners as specified for the cladding system. Sealing: Single line of 9mm x 3mm Scapa Tapes, Ref: 0311, site applied between flashing and panel. 311A - Purpose Made Cold Formed Metal Accessories - Internal Drawing reference(s): Material/finish: As internal face of cladding. Thickness: 0.4mm Colour: White. Workmanship as section Z11. Fixing: Stitch to internal face of panels at max. 300mm centres using secondary fasteners as specified for the cladding system. Sealing: Single line of 6mm diameter Scapa Tapes, Ref: 0311, site applied between flashing and panel. End laps to be air sealed with Vapourflex or gun-grade sealant. 538

15 Construction Application Standard Environment Wall LPS 1181 Grade B KS1000 RW/Zero ODP/LPCB Trapezoidal Wall System Ref No: 1/5.79/LPS-B Detail 1 - Side Lap Detail 2 - End Lap Stitching screw at 300mm centres Sheeting rail 4mm Ø butyl rubber sealant (site applied) Panel fixing KS1000 RW Wall Vertically Laid Model Specifications 100mm end lap To align external laps any gaps between panels to be filled with site applied alfasbond (FR) canister insulation 4mm Ø butyl (site applied) Detail 3 - Fastener Locations Detail 4 - Corner Detail Corner column Sheeting rail KS1000 RW/LPCB insulated wall panel vertically laid Air seal - 6mm Ø butyl Internal cleader angle by steel sub-contractor with air seal Vapourflex sealant applied at joints Zed support lapped 100mm at joints Site cut vertical sheeting PIR insulation board with site applied air seal Alfasbond fire rated (FR) canister insulation to fill any gaps if required to maintain continuity of insulation External corner flashing with 100mm sealed overlaps On site remove overlap leg from panel 9mm x 3mm butyl Direction of lay KS1000 RW/LPCB insulated wall panel vertically laid 539

16 ISO 9001: 2000 quality controlled standards apply 540

17 SFS Intec Fastener Selector Guide Product: Steel - KS1000 RW Wall System - Valley Fixed (16mm diameter sealing washer) Core Carbon Steel Fasteners Austenitic Stainless Steel Fasteners Rail Thickness (Building Classifications - Standard & Temperature Controlled) (Building Classifications - High humidity, Low temp, Hygiene) Type & Thickness (mm) Sela Moulded Head Irius Powder Coated Head Sela Moulded Head Cold Rolled 40 SDTP5-T16-5,5x67xcolour SDT5-L12-A16-5,5x67xcolour SXTP5-S16-5,5x77xcolour 1.2-5mm 50 SDTP5-T16-5,5x77xcolour SDT5-L12-A16-5,5x77xcolour SXTP5-S16-5,5x87xcolour 60 SDTP5-T16-5,5x97xcolour SDT5-L12-A16-5,5x97xcolour SXTP5-S16-5,5x112xcolour 70 SDTP5-T16-5,5x97xcolour SDT5-L12-A16-5,5x97xcolour SXTP5-S16-5,5x112xcolour 80 SDTP5-T16-5,5x112xcolour SDT5-L12-A16-5,5x112xcolour SXTP5-S16-5,5x112xcolour 100 SDTP5-T16-5,5x137xcolour SDT5-L12-A16-5,5x137xcolour SXC5-S16-5,5x154+cap Hot Rolled 40 SDTP14-T16-5,5x74xcolour SDT14-L12-A16-5,5x74xcolour SXTP14-S16-5,5x76xcolour 5-12mm (14) 50 SDTP14-T16-5,5x93xcolour SDT14-L12-A16-5,5x93xcolour SXTP14-S16-5,5x95xcolour 60 SDTP14-T16-5,5x93xcolour SDT14-L12-A16-5,5x93xcolour SXTP14-S16-5,5x95xcolour 70 SDTP14-T16-5,5x113xcolour SDT14-L12-A16-5,5x113xcolour SXTP14-S16-5,5x114xcolour 80 SDTP14-T16-5,5x113xcolour SDT14-L12-A16-5,5x113xcolour SXTP14-S16-5,5x114xcolour 100 SDTP14-T16-5,5x132xcolour SDT14-L12-A16-5,5x132xcolour SXTP14-S16-5,5x134xcolour Timber Sela Moulded Head Hexhead + Cap 40 SDTP5-T16-5,5x97xcolour SDT5-L12-A16-5,5x97xcolour SXTP-S16-5,5x107xcolour SXCW-S16-6,5x105xcolour 50 SDTP5-T16-5,5x112xcolour SDT5-L12-A16-5,5x112xcolour SXTP-S16-5,5x130xcolour SXCW-S16-6,5x105xcolour 60 SDTP5-T16-5,5x137xcolour SDT5-L12-A16-5,5x137xcolour SXTP-S16-5,5x130xcolour SXCW-S16-6,5x115xcolour 70 SDTP5-T16-5,5x137xcolour SDT5-L12-A16-5,5x137xcolour SXTP-S16-5,5x130xcolour SXCW-S16-6,5x135xcolour 80 SDTP5-T16-5,5x137xcolour SDT5-L12-A16-5,5x137xcolour SXTP-S16-5,5x154xcolour SXCW-S16-6,5x135xcolour 100 SDT5-T16-5,5x162+cap SXTP-S16-5,5x154xcolour SXCW-S16-6,5x155xcolour Stitching fasteners for sidelap fixing and general fixing of flashings Sela Moulded Head Irius Powder Coated Head Sela Moulded Head Irius Powder Coated Head SLP2-A14-4,8x20xcolour SDL3-L12-T15-5,5x25xcolour SLP2-S-A14-4,8x20xcolour SXL2-L12-A14-5,5x22xcolour Coloured rivet option 1661/0619xcolour KS1000 RW Wall Vertically Laid Fastener Selection 541

18 KS1000 RW insurer approved system provides good economics, superior performance, fast build and long term lifetime durability 542

19 Panel Dimensions/Recommended Fastener Locations Cover width External weather sheet Internal liner sheet Overall width Insulation core Fastener Position (Vertically and Horizontally laid) Available Panel Thicknesses Note: The exact number of panel fixings will be dependant on the design wind suction loads. Note: Two sets of construction details have been produced to give the building designer flexibility within the Part L2 calculation for the total building heat loss Alpha (a). The decision on the choice of STANDARD or ENHANCED details is taken by the building designer and is determined from the Part L2 total heat loss methodology. A mixture of both standard and enhanced details may be required for some projects. Insulation Overall Panel Overall Panel Core Thickness Width KS1000 RW Wall Vertically Laid Construction Details Anti condensation tape (factory applied)

20 Wall Panel - Vertically Laid Panel End Lap KS1000 RW/LPCB vertically laid Sheeting rail Panel Fastener Minimum 10mm 100mm To align external laps any gaps between panels to be filled with site applied insulation Two runs of 4mm Ø butyl Panel Side Lap 6mm Ø butyl rubber vapour seal when required (site applied) Direction of prevailing wind Direction of lay Note: To ensure correct panel installation side wall sheeting rails must be correctly aligned prior to insertion of fixings 4mm Ø butyl rubber sealant (site applied) Anti-condensation tape (factory applied) Low profile stitching screw (Maximum 500mm centres, 300mm maximum for LPCB) 544

21 Drip Detail Drip Detail STANDARD KS1000 RW/LPCB vertically laid Air seal - 6mm Ø butyl Air seal - continuous bead of gun-grade sealant required at angle edge Internal closure flashing Mineral fibre insulation site applied Alfas C foam seal Galvanised ledger angle fmin = 0.52 Y = 0.60 W/mK The appropriate Y value for the brickwork, blocks or concrete must be added to the above Y value to obtain the total loss through this junction detail. Drip Detail ENHANCED Drip flashing Stanchion Optional internal closure flashing to mask insulation from view Sheeting rail KS1000 RW Wall Vertically Laid Construction Details Air seal - 6mm Ø butyl PIR board insulation with Alfasbond (FR) canister applied insulation to fill any gaps if required to maintain continuity of insulation Panels specified with flush ends will have a minimum cut back of 10mm fmin = 0.64 Y = 0.54 W/mK The appropriate Y value for the brickwork, blocks or concrete must be added to the above Y value to obtain the total loss through this junction detail. Drip flashing Air seal - continuous bead of gun-grade sealant Note: In some cases two sets of details have been produced to give the building designer flexibility within the calculation for the total building heat loss. The decision on the choice of standard or enhanced details is taken by the building designer and is determined from the total building heat loss methodology. A mixture of both standard and enhanced details maybe required for some projects. 545

22 External Corner Detail External Corner detail STANDARD Corner column Sheeting rail KS1000 RW/LPCB insulated wall panel vertically laid Air seal - 6mm Ø butyl Internal cleader angle by steel sub-contractor with air seal Vapourflex sealant applied at joints Zed support lapped 100mm at joints Site cut vertical sheeting Mineral fibre insulation site applied External corner flashing with 100mm sealed overlaps 9mm x 3mm butyl KS1000 RW/LPCB insulated wall panel vertically laid Direction of lay fmin = 0.95 Y = 0.02 W/mK External Corner detail ENHANCED Corner column Sheeting rail KS1000 RW/LPCB insulated wall panel vertically laid Air seal - 6mm Ø butyl Internal cleader angle by steel sub-contractor with air seal Vapourflex sealant applied at joints Zed support lapped 100mm at joints Site cut vertical sheeting PIR board insulation with site applied air seal Alfasbond fire rated (FR) canister insulation to fill any gaps if required to maintain continuity of insulation External corner flashing with 100mm sealed overlaps On site remove overlap leg from panel 9mm x 3mm butyl KS1000 RW/LPCB insulated wall panel vertically laid Direction of lay fmin = 0.95 Y = 0.01 W/mK 546

23 Internal Corner Detail Main Column Sheeting rail Alfasbond fire rated (FR) canister insulation to fill any gaps if required to maintain continuity of insulation Air seal - 6mm Ø butyl Internal corner flashing with 100mm end laps sealed with Vapourflex or gun-grade sealant 9mm x 3mm butyl Site cut vertical panel to suit Air seal - 6mm Ø butyl KS1000 RW/LPCB vertically laid Corner flashing with 100mm sealed overlaps 9mm x 3mm butyl Zed support lapped 100mm at joints KS1000 RW Wall Vertically Laid Construction Details Sheeting rail fmin = 0.96 Y = 0.00 W/mK 547

24 Abutment to Brickwork Abutment to Brickwork Detail Air seal - 4mm Ø butyl fmin = 0.89 Y = 0.07 W/mK The appropriate Y value for the brickwork or blocks must be added to the above Y value to obtain the total heat loss through this junction details. Closure flashing with 100mm air sealed overlapped joints Alfasbond FR canister applied insulation to fill any gaps if required to maintain continuity of insulation Air seal - continuous bead of gun-grade sealant Polyethylene backing rod with silicone sealant by others 4mm Ø butyl KS1000 RW/LPCB vertically laid Trim flashing Flat headed fastener at maximum 500mm centres Abutment to Brickwork Detail Closure flashing with 100mm air sealed overlapped joints fmin = 0.66 Y = 0.21 W/mK The appropriate Y value for the brickwork or blocks must be added to the above Y value to obtain the total heat loss through this junction details. Air seal - continuous bead of gun-grade sealant Alfasbond FR canister applied insulation to fill any gaps if required to maintain continuity of insulation Polyethylene backing rod with silicone sealant by others Trim flashing 4mm Ø butyl KS1000 RW/LPCB vertically laid Air seal - 6mm Ø butyl 548

25 Abutment to Brickwork Abutment to Brickwork Detail fmin = 0.89 Y = 0.07 W/mK The appropriate Y value for the brickwork or blocks must be added to the above Y value to obtain the total heat loss through this junction details. Air seal - 6mm Ø butyl Closure flashing with 100mm air sealed overlapped joints Alfasbond FR canister applied insulation to fill any gaps if required to maintain continuity of insulation Air seal - continuous bead of gun-grade sealant KS1000 RW/LPCB vertically laid 4mm Ø butyl Abutment to Brickwork Detail fmin = 0.86 Y = 0.21 W/mK The appropriate Y value for the brickwork or blocks must be added to the above Y value to obtain the total heat loss through this junction details. Polyethylene backing rod with silicone sealant by others Trim flashing Closure flashing with air seal - Vapourflex applied at joints KS1000 RW Wall Vertically Laid Construction Details Air seal - continuous bead of gun-grade sealant Alfasbond FR canister applied insulation to fill any gaps if required to maintain continuity of insulation Polyethylene backing rod with silicone sealant by others Trim flashing KS1000 RW/LPCB vertically laid 4mm Ø butyl Air seal - 6mm Ø butyl 549

26 Soffit Details Air seal - 6mm Ø butyl Drip flashing Galv. steel ledger angle External soffit flashing PIR board insulation Continuous bead of gun-grade sealant Alfasbond (FR) canister insulation applied prior to fixing soffit flashing 9mm x 3mm butyl 9mm x 3mm butyl fmin = 0.45 Y = 1.22 W/mK The appropriate Y value for the brickwork, blocks or concrete must be added to the above Y value to obtain the total loss through this junction detail. Closure flashing Air seal - 6mm Ø butyl Drip flashing Galv. steel ledger angle PIR board insulation External soffit flashing 9mm x 3mm butyl Alfasbond (FR) canister insulation applied prior to fixing soffit flashing 9mm x 3mm butyl Internal closure flashing Air seal - 6mm Ø butyl Closure flashing Profiled filler sealed top & bottom with gun-grade sealant KS1000 RW/LPCB vertically laid fmin = 0.45 Y = 1.15 W/mK 550

27 Vertical to Horizontal Break Detail KS1000 RW/LPCB vertically laid Air seal - 6mm Ø bead of gun-grade sealant Alfasbond FR canister insulation applied as panel is placed 60mm PIR insulation board Site cut panel to suit Min. 35mm Air seal - Vapourflex sealant applied over joints in support Drip flashing Air seal - 6mm Ø bead of gun-grade sealant 9mm x 3mm butyl KS1000 RW/LPCB horizontally laid fmin = 0.96 Y = W/mK KS1000 RW Wall Vertically Laid Construction Details 551

28 Feature Band Detail KS1000 RW/LPCB vertically laid Air seal - 6mm Ø butyl Air seal - Vapourflex sealant applied over joints in supports Alfasbond FR canister insulation applied as panel is placed Min 35mm Profiled filler sealed top & bottom with gun-grade sealant Air seal - 6mm Ø butyl KS1000 RW/LPCB vertically laid fmin = 0.96 Y = W/mK Alternative Feature Band Desired dimension to create feature band Feature band flashing Sheeting rail Note: Galvanised ledger angle optional at horizontal breaks 552

29 Window Detail STANDARD Window Head and Sill Detail fmin = 0.44 Y = 1.01 W/mK The appropriate Y value for the window system must be added to the above Y value to obtain the total heat loss through this junction detail. Head flashing Air seal - 6mm Ø butyl Optional internal head flashing Mineral fibre insulation site applied Window support rail 9mm x 3mm butyl External soffit flashing with no connection to internal Polyethylene backing rod with silicone sealant by window installer Window unit by others Window sill flashing with 3 slope to facilitate drainage (no connection to internal) Window depth to suit panel module Profiled filler sealed top and bottom with gun-grade sealant fmin = 0.52 Y = 0.83 W/mK The appropriate Y value for the window system must be added to the above Y value to obtain the total heat loss through this junction detail. Mineral fibre insulation site applied Air seal - 6mm Ø butyl Internal sill flashing KS1000 RW Wall Vertically Laid Construction Details Window Jamb Detail Option 1 Window Jamb Detail Option 2 Window width Mineral fibre insulation site applied Jamb steelwork Window unit by others Polyethylene backing rod with silicone sealant Air seal - 6mm Ø butyl External jamb flashing with no connection to internal Site cut panel 9mm x 3mm butyl fmin = 0.59 Y = 0.53 W/mK The appropriate Y value for the window system must be added to the above Y value to obtain the total heat loss through this junction detail. 553