DANPALON POLYCARBONATE ROOF AND WALL SHEETING SYSTEMS

Transcription

1 Certification Body: SAI Global Certification Services Pty Limited (ACN ) Trading as SAI Global JAS-ANZ Accreditation No. Z AS Address: 680 George Street, Sydney, NSW 2000 Website: Certificate Holder: THIS TO CERTIFY THAT DANPALON POLYCARBONATE ROOF AND WALL SHEETING SYSTEMS Type and/or use of product: A polycarbonate panel system used for roofing and internal or external walls. Certificate number: CM20115 Description of product: Danpalon is a glazing system comprising polycarbonate panels (compact, multicell, or honeycomb) and proprietary accessories, including panels, connectors, aluminium framing extrusions and brackets or concealed fasteners. Refer to A2 below for components of the glazing system. COMPLIES WITH THE FOLLOWING BCA PROVISIONS AND STATE OR TERRITORY VARIATION(S) BCA 2016 Volume One Performance Requirement(s) BP1.1 Structural reliability P2.1.1 BP1.2 Structural resistance Volume Two P2.2.2 Structural stability and resistance Weatherproofing FP1.4 Weatherproofing (limited to water penetration pressure not exceeding 360Pa) Danpal Australia 11/4-6 Junction street Auburn, NSW, 2144 T Deemed-to-Satisfy Provision(s): C1.10(a)(ii) and (viii), Specification C1.1 Clause 5, Specification C1.10, clause 4 Fire hazard properties , Energy Efficiency Date of issue: 18/06/2018 Date of expiry: 1/05/2019 Kevin Goodwin General Manager Technical Services SAI Global Assurance Brian Cameron Unrestricted Building Certifier Certificate number: CM20115 This certificate is only valid when reproduced in its entirety. Page 1 of 10

2 J1.2 Thermal construction general , Roofs J1.3 Roof and ceiling construction Roof lights J1.4 Roof lights External glazing J2.4(a) Glazing State or territory variation(s): NSW Section J Energy Efficiency - not applicable for Class 2 and 4 buildings (BASIX Applies) NT Section J QLD J1.2, J1.3, J1.4, and J2.4 SA J1.3(e) Energy Efficiency - not applicable for Class 3 and 5 to 9 buildings. Class 2 and 4 buildings no provisions Energy Efficiency - BCA 2009 for Class 2 buildings Energy Efficiency - Roof and ceiling construction NSW Part 3.12 NT Part 3.12 SA Energy Efficiency -not applicable (BASIX Applies) Energy Efficiency BCA 2009 Part 3.12 Energy Efficiency For Class 10a building applies SUBJECT TO THE FOLLOWING LIMITATIONS AND CONDITIONS AND THE PRODUCT TECHNICAL DATA IN APPENDIX A AND EVALUATION STATEMENTS IN APPENDIX B 1. This assessment includes the use of the systems internally where Group 3 materials are permitted to be used in sprinkler protected buildings as outlined in BCA Specification C1.10, clause 4 (BCA Volume One). Note: Test reports indicating the group number of wall and ceiling linings determined under versions of the BCA applicable prior to 1 May 2016 remain valid until 1 May The assessment includes the use of the systems externally on buildings of Type C construction as determined by the BCA Volume One, where no fire resistance level is required (excluding buildings of Type A or B construction) 3. The structural adequacy of the building structure that the systems are attached is outside the scope of this assessment and is to be designed taking into consideration the installation details and requirements of the Danpal polycarbonate roof and wall sheeting systems. 4. The system has not been assessed for compliance with earthquake actions as outlined in AS1170.4:2007. Installations of the system will need specific assessment of potential earthquake actions. 5. The assessment does not include the Controlite system, Danpatherm system, Everbright system, Louvre profile system and the Spacetruss profile system. 6. Reference to FP1.4 relates to minimum 16mm thick sheeting and sheeting joints. The assessment excludes flashing and where there is a need to water penetration pressure exceeding 360Pa. 7. The products and systems must be used for their intended purpose. Certificate number: CM20115 This certificate is only valid when reproduced in its entirety. Page 2 of 10

3 Scope of certification: The CodeMark Scheme is a building product certification scheme. The rules of the Scheme are available at the ABCB website This Certificate of Conformity is to confirm that the relevant requirements of the Building Code of Australia (BCA) as claimed against have been met. The responsibility for the product performance and its fitness for the intended use remain with the certificate holder. The certification is not transferrable to a manufacturer not listed on Appendix A of this certificate. Disclaimer: The Scheme Owner, Scheme Administrator and Scheme Accreditation Body do not make any representations, warranties or guarantees, and accept no legal liability whatsoever arising from or connected to, the accuracy, reliability, currency or completeness of any material contained within this certificate; and the Scheme Owner, Scheme Administrator and Scheme Accreditation Body disclaim to the extent permitted by law, all liability (including negligence) for claims of losses, expenses, damages and costs arising as a result of the use of the product(s) referred to in this certificate. Certificate number: CM20115 This certificate is only valid when reproduced in its entirety. Page 3 of 10

4 APPENDIX A PRODUCT TECHNICAL DATA A1 Type and intended use of product See type and/or use of product on page 1 A2 Description of product See Description of product on page 1 and the following system components: Certificate number: CM20115 This certificate is only valid when reproduced in its entirety. Page 4 of 10

5 3. A3 Product specification The product specifications are contained within the following manual; 1. Danpal Light Architecture Catalogue rev 4 dated 5 th June This document contains details of the system components, installation overviews general information, cleaning and maintenance information, test result details, and warranty information. 2. Listed below are the panel types: PANELS DP4-4mm compact (592mm width - 600mm module) Weight: 4800gsm. DP8-8mm honeycomb (600mm width) Weight: 1900gsm. DP10-10mm honeycomb (600mm width) Weight: 2666gsm. DP12-12mm multicell (600mm or 900mm width) Weight: 2840gsm. Certificate number: CM20115 This certificate is only valid when reproduced in its entirety. Page 5 of 10

6 DP16-16mm multicell (600mm or 1040mm width). Weight: 3666gsm. 22mm multicell (600 or 900mm) Weight: 4100gsm. DP35-35mm multicell (900mm width) Weight: 4500gsm. A4 Manufacturer and manufacturing plant(s) Danpal Australia 11/4-6 Junction Street, Auburn, NSW 2144 and at KIBBUTZ, DAN, Israel. A5 Installation requirements The Danpal polycarbonate roof and wall sheeting systems are to be installed in accordance with the Danpal Typical Installation Details using the various components of the system and the following manuals: 1. Traditional Roof version 3, 19-Jun-17 This document contains the information on the most common installation details to be used for the roof 2. Seamless Façade version 2, 16-May-17 This document contains the information on the most common installation details to be used for the façade 3. Danpal Typical Installation Details version 2 This document contains the information on the most common installation details to be used for the roof and façade systems. Certificate number: CM20115 This certificate is only valid when reproduced in its entirety. Page 6 of 10

7 In addition, fasteners must be fixed to the building structure and the panels must be positioned into the fasteners. A connector is clipped over the join between sheets to provide the concealed fixing and to weather seal the joint. Spans may be increased using larger aluminium connectors to join the panels or proprietary aluminium framing under the panels. Proprietary edge trims and perimeter flashings must be installed as appropriate. A6 Other relevant technical data 1. Danpal System Profiles version 2, This document contains the profiles and details of the panels and system components. 2. Danpal Safety Data Sheet (Date 01/06/2012): This document is the Material Safety Data Sheet for the polycarbonate panels. 3. Danpal Façade Brochure (Reference No ): This document contains general information and properties on the single glazed translucent façade system. 4. Danpal Glazing Material Brochure (Reference No ): This document contains general information and properties on the translucent and opaque microcell panels. 5. Danpal Roofing Systems Brochure (Reference No ): This document contains general information and properties on the modular glazing solutions for roofs. 6. Danpal Compact Brochure (Reference No ): This document contains general information and properties on the Danpal compact panels for use in roofing systems. 7. Danpal Interior and Decoration Brochure (Reference No ): This document contains general information and properties on the Danpal panels when used in internal walls Certificate number: CM20115 This certificate is only valid when reproduced in its entirety. Page 7 of 10

8 APPENDIX B EVALUATION STATEMENTS B1 Evaluation methods The system has been assessed as complying with the identified Performance Requirements of the BCA This involved a review of product specifications, test reports, installation manuals, and associated documentation. 1. Structural assessment Vol 1, A0.5(a)/A2.2(a)(i) and Vol 2, 1.0.5(a)/1.2.2(a)(i) - Report from a registered testing authority NATA ACCREDITATION NUMBER: 2371 and Vol 1, A0.5(a)/A2.2(a)(iii) and Vol 2, 1.0.5(a)/1.2.2(a)(iii) - Report from an appropriately qualified person. 2. Weatherproofing assessment Vol 1, A0.5(a)/A2.2(a)(i) and Vol 2, 1.0.5(a)/1.2.2(a)(i) - Report from a registered testing authority IANZ ACCREDITATION NUMBER: Fire hazard properties assessment - Vol 1; A0.5(a)/A2.2(a)(i) - Report from a registered testing authority NATA ACCREDITATION NUMBER: 1356 and Vol 1; A0.5(a)/A2.2(a)(vi) - Other form of documentary evidence. 4. Energy Efficiency - Vol 1, A0.5(a)/A2.2(a)(iii) and Vol 2, 1.0.5(a)/1.2.2(a)(iii) - Report from an appropriately qualified person. B2 Reports 1. AWTA Product Testing, Test Rep ort. Test No CN (Date 17/02/2009): This report contains the results of testing the Danpalon multicell polycarbonate panels to AS/NZS 3837:1998. The test results show the product achieves a Group 3 classification according to BCA Specification A2.4 and an average specific extinction area exceeding 250 m²/kg. Note: Table 1 of BCA Specification A1.3 confirms these results remain valid until 1 May EngTest (The University of Adelaide, The School of Civil Environmental and Mining Engineering) Report, Danpalon Impact Test 4mm. Test Numbers C971001/C (Dates November/December 1997): The report contains the results of testing to AS :1996 and concludes that DP4 (solid polycarbonate, 4mm thick, 600mm wide) meets the requirements for the test thus eliminating the need for safety mesh. 3. EngTest (The University of Adelaide, The School of Civil Environmental and Mining Engineering) Report, Danpalon Impact Test 8mm. Test Numbers C971001/C (Dates November/December 1997): The report contains the results of testing to AS :1996 and concludes that DP8 (twin wall polycarbonate, 8mm thick, 600mm wide) meets the requirements for the test thus eliminating the need for safety mesh. 4. EngTest (The University of Adelaide, The School of Civil Environmental and Mining Engineering) Report, Danpalon Impact Test 10mm. Test Numbers C971001/C (Dates November/December 1997): The report contains the results of testing to AS :1996 and concludes that DP10 (triple wall polycarbonate, 10mm thick, 600mm wide) meets the requirements for the test thus eliminating the need for safety mesh. Certificate number: CM20115 This certificate is only valid when reproduced in its entirety. Page 8 of 10

9 5. EngTest (The University of Adelaide, The School of Civil Environmental and Mining Engineering), Report on the Impact Testing of 12mm Multi-Cell Panel 900mm Wide (DP12) with Polycarbonate Connector (DPC) and DPKF12HD Fasteners. Report Reference No. C (Date: 4 September 2012): The report contains the results of impact tests to AS on 12mm multicell panel sheeting (DP12). The report concludes the test results showed the panel satisfied the criteria described in clause 5.3 of AS Ian Bennie and Associates, 16mm Danpalon DP16 Polycarbonate Sheeting on Steel Rafters Impact Test to AS/NZS Test Report No S1 (Date: March 2010): The report contains the results of impact tests to AS/NZS :2006 on 16mm Danpalon DP16 polycarbonate sheeting on steel rafters. The report concludes that sample passed the test requirement of AS Clause CSIRO Infrastructure Technologies, Evaluation of Danpalon panel to requirements of ISO Report No. EP (Date: 25 July 2014): The report documents a fire test and fire safety engineering assessment for Danpalon panel wall/façade and roof system. The report describes the ISO free standing room corner test conducted and the subsequent fire engineering assessment. The report concludes the product is a Group 3 classification material with an average specific extinction area exceeding 250 m²/kg and a smoke growth rate exceeding 100. The product can be used in buildings fitted with a complying sprinkler system where Group 3 materials are permitted. It can also be used as a wall/façade and ceiling/roof material that is not installed internally to a solid building construction and is openly vented to the exterior surface (excluding buildings of Type A or B construction). 8. EngTest (The University of Adelaide, The School of Civil Environmental and Mining Engineering), Report on the Low High Low Cyclonic Testing of Plastic Roof Sheeting. Report Reference No. C (Rev B) (Date: 25th May 2009): The report contains the results of cycle testing to AS on 10mm and 16mm multicell panel sheeting used as roof cladding. The report concludes the test results showed the roof cladding and its fasteners remained in position notwithstanding any permanent distortion, fracture or damage leading to its detachment from the test setup and hence satisfied the requirements of the BCA. 9. Window Engineering Consultants, Testing report of Danpalon panel façade for Maritime Museum of New Zealand in accordance with AS/NZS 4284:2008 (Report No dated 16 June 2008). The report contains the results tests to AS/NZS 4284:2008 on the 16mm Danpalon panel façade system. The following results were recorded: Structural Test at Serviceability Limit State Wind Pressure: Panel joint deflections in the lower 1500mm span of approx. span/375, with centre of panel deflections of approx. 42mm at the 1200Pa positive Serviceability pressure and 37mm in the Pa negative pressure. Air Infiltration Test: Vertical joints provided net infiltration rate of 0.22 l/s.m in positive pressure direction and 0.15 l/s.m in negative pressure direction. Static Water Penetration Test: No water penetration at test pressure of 360Pa. Cyclic Pressure Water Penetration Test: No water penetration at test pressure of 360Pa. 10. Dr. Engineer Manfred Mahler, K-Value Calculations for polycarbonate 600/16 Multicell, 600/12 Multicell, 600/10 Multicell and 600/8 Multicell. The calculations show the thermal transmittance (K-Value) will be: 600/16 Multicell, 1.53 W/(m²K) 600/12 Multicell, 1.84 W/(m²K) Certificate number: CM20115 This certificate is only valid when reproduced in its entirety. Page 9 of 10

10 600/10 Multicell, 2.11 W/(m²K) 600/8 Multicell W/(m²K) Certificate number: CM20115 This certificate is only valid when reproduced in its entirety. Page 10 of 10