Quick Pick Bale Buncher. Owner s Manual & Parts Book. Owners Manual

Transcription

1 Quick Pick Bale Buncher Owner s Manual & Parts Book Owners Manual 017

2 Quick Pick Bale Buncher Table of Contents Forward 3 Decal Page 4 Setup and Operation 5 Maintenance 9 Quick Sheet 11 Hay Yard 12 Part Drawings (Frame) 13 Part Drawings (Chamber) 15 Part Drawing (Hub and Spindle) 16 Parts List 17 2

3 FORWARD Haukaas Mfg. Ltd. would like to take this opportunity to thank you for purchasing a HAUKAAS Bale Mover. This manual is published as a guide and service reference to assist you, the owner of the HAUKAAS Bale Mover, in obtaining satisfactory operating performance. It is important that all persons responsible for the care and operation of this equipment read and understand the information presented in this manual. A clear understanding of its capabilities and features will ensure you years of trouble free and efficient use. In order to achieve the best performance, it is necessary that the unit be treated with reasonable care, and that the inspection, operating and maintenance procedures contained in this manual are followed closely. The illustrations and instructions on the following pages were the most recent available at the time of publication of this manual. Differences between the unit you received and the views contained in this manual are the result of a design improvement and /or the addition of optional accessories specified on your order. This manual should be considered as part of the machine and should be delivered to the new owner if the machine is sold or operated by a person other than the original purchaser. A careful operator is the best insurance against an accident. Before attempting to operate the HAUKAAS Bale Mover, read this owners manual and all the decals affixed to the machine. You should also familiarize yourself with this machine before operating. 3

4 Quick Pick Decals Please study decals and understand their meanings before using this machine. 4

5 Setup and Operation Instructions Set-Up The only set up adjustments required are setting the height of the hitch and hydraulic flow to the cylinders. The unit is designed to run level or a little bit lower on the front end. We suggest that you locate the tongue assembly so that you have 12 to 13 from the ground to the bottom of the hitch. We recommend that the hydraulic flow to the chambers be set so that it takes 10 seconds to fold a chamber from completely down to the folded position. Check the wheel bolts, tighten to 125 lbs torque. Check again after first day of use. The tires should be inflated to 50 psi. Operation Loading the Machine: The unit is designed to load the bales with both chambers lowered. Bale being loaded Bale being carried Next bale to be loaded. 5

6 Load the unit evenly so that one bale in the right chamber means the left chamber gets the next one. In certain conditions 3 on one side and 5 on the other will not be a problem. However in hilly conditions or poor field conditions it is possible to roll the unit over if it is not loaded properly. The unit will roll over if there are to many bales on one side and not the other. Always load the front of the chambers first. Load the chamber so that the bale you just picked stops at the front of the chamber. The loading bale should be carried at this location in the chamber. The loaded bale in the front of the chamber will help align the incoming bale. Load the chamber front to back as shown in the picture below. Loading in this manner will prevent the bales already loaded in the chamber from dragging on the ground while loading another bale. What in fact happens is that each time a bale is loaded all the bales in that chamber are set back down on the ground and the chamber slides over all of them. Once the new bale is in the front of the chamber the chamber is then picked up again. It may take an operator awhile to perfect the technique but after mastering it the ease and speed of the unit is quite impressive. Depending on the hayfield it is possible load bales at 4 mph+. When an operator starts out it is best to clutch each time a bale is loaded. Again we want the bale being loaded to stop at the entrance of the chamber and stay there until the next bale to be loaded touches it. Mastering the technique of operating the HAUKAAS Bale Mover is like most things. First you get good, and then you get fast. Load front of chamber first 6

7 In striving to make the unit as user friendly as possible we have added a height indicator to help the operator determine the proper operating heights. Top indicator Preload/Unload position Bottom indicator Carry position When moving from bale to bale have the chamber raised to the Carry position. The chamber should be high enough that most of the weight of the loaded bales is being carried by the inside runner. As you line up the unit parallel with the bale to be picked lower the chamber to the Preload/Unload position. The loaded bales should just begin to touch the ground. When the bale being loaded comes in contact with the bale already loaded lower the chamber all the way down. The bales riding in the chamber will be set back down on the ground and the chamber will move over them and the bale being loaded as well. When the bale being loaded enters the front of the chamber then raise the chamber to the Carry position again. If everything is done right the bales riding in the chamber never drag. It seems easiest to load the chamber on the inside of a turn. Always allow yourself lots of room to line up with the bale. You will want the trailer (not the tractor) to be parallel to the side of the bale. Whenever possible use the inside side rail to line up and bump bale. The inside side rail is the easiest to see and when the inside runner runs under the bale it will roll the bale into alignment with the chamber. If the chamber is too high when loading a bale and the outside runner hits the bale high it will turn the bale around or worse yet scar the bale. Using the height indicator should eliminate this. The chamber runners are designed to align the bale with the chamber from the bottom side of the bale not the side. Outside runner hit the bale to high causing a scar. If you are not lined up properly with the bale the unit will turn and skid the bale as it is entering the chamber. In this case back away from the bale and get better lined up. Sometimes it works best to go around the bale and pick it up from the other side. 7

8 As you load the last bale into each chamber take care not to exert too much force on the rear gate. Slow down and allow the bales to tighten up against each other in the chamber. Make sure that all the bales are to the rear of the chamber before folding into full transport. A bale to far forward in the chamber may come in contact with the front bale stop cross bar when folding the chamber up. After the unit is loaded you can transport the bales with the chambers either fully up or in the carrying position. If the field is rough or you have a long distance to travel fold the unit up. If you are dropping the bales close by just move the bales in the carry position. It is best to fold the chamber up at the same time and unfold them at the same time and only on level ground. When gathering bales to a central location start by picking the bales the farthest distance away and work towards the drop spot. By doing this you will be traveling the farthest distance the fastest and the lightest which means the easiest life for the unit. The shortest haul will be fully loaded. You will also find this method the most relaxing and efficient way to load the unit. You will also find this method cause less damage to your hay field by making fewer roads in the field. The unit is very well designed and durable but still slow down and take care when traveling through a wash-outs or ditches. Remember you are carrying a lot of weight. The ease of picking up bale begins at baling. It works best when baling to start 3 rows in from the edge of the field and then go back and bale rounds two and one discharging the bales at least 3 round in from the out side edge of the field. Picking up a bale against a fence can be tough. You may have to back into it with the rear gate open but it can be done. It is possible to turn a bale by running into the end of the bale with the front tire of the tractor. You would not want to make a practice of it but it can be done? Unloading the Machine: Always unload the bales on level ground. To unload (after the initial load is placed): 1. Come to a complete stop with your tractor and load lined up with the previous load already placed. 2. Fold down both chambers at the same time completely to the ground (do not stop part way). 3. Raise both chambers to the carry position and drive forward until the bales being carried are 8 to 12 away from the previously unloaded bales. 4. Lower the chambers to the preload/unload position. 5. Drive forward until bales being carried touch the bales from the previous load and then back away. Quick Pick Features: Shear Bolt Protection The unit has a shear bolt at the Rear Gate. The shear bolts are designed to shear before damage is caused to the unit. Even with shear bolt protection operator care is required when unloading. Gently bring the bales to be unloaded up to the bales from the previous load. Speed and power will cause the shear bolts to break. Extra shear bolts are located on the Rear Gate. The Shear Bolts are 1/2 x 2-1/2 Grade 5 Hex Bolts. 8

9 Runner Width Adjustment The unit is designed to accept bales ranging from 48 to 72 in diameter. The runners on the chambers are adjustable allowing you to change the width of the bottom of the chamber as required. If the runners are to wide apart the chambers will have to be lifted quite high to get the bales off the ground making loading the bales difficult. Maintenance Grease the hinge sleeves and cylinder top pins daily. (See grease point page) Grease walking axles and cylinder bottom pins weekly. (See grease point page) Check tire pressure (50 psi.) and wheel bolts weekly. Limitations of the unit: The unit has been designed to work at its full capacity with tractors which have a hydraulic operating pressure of 2300 lbs. psi or more. (1650 lbs bales) The distance between the chambers on the unit is 11 7 making it difficult to use a tractor with duals. The design and operation of the unit does not work well with bi-directional tractors. The excessive side to side movement of the rear hitch on the tractor can be a problem for the chambers. If you have any questions please call 306/

10 Quick Pick Grease Points Regular scheduled greasing of each grease point will increase the longevity of this machine. A 50 Hrs [x4] B 50 Hrs [x4] C 100 Hrs [x2] 10 Hrs [x4] 50 Hrs E D 10 Hrs [x8] A - Hydraulic Cylinder Sleeves Top [x 4] 10 Hrs and Bottom [x4] 50 Hrs B - Grease Bank for Walking Axle [x4] 50 Hrs C - Rear Gate Sleeve [x2] 100 Hrs D - Chamber Hinge Pin [x8] 10 Hrs E - Auto Lock Pin [x2] 50 Hrs 10

11 Haukaas Bale Mover - Quick Sheet Please read the owners manual for complete instructions. Hydraulic Pressure Requirements 2,300 psi required to lift 1,400 lbs bales. Hydraulic Flow Folding speed 10 seconds or more! Wheels and Tires Tire pressure 50 psi Wheel Bolts 125 ft/lbs Check Every 50 Hrs Bale Carrying Location Unload bales on level ground. Operate with great care on uneven terrain. Load unit evenly. It is possible to tip the machine over. This machine is not compatible with tractors with dual wheels or articulating tractors! The loading bale should be carried at this location in the chamber. 11

12 Picture shows hay yard made with the Quick Pick. The tractor rows have been filled in with a spike and front end loader. 12

13 Frame Drawing Quick Pick 13

14

15 Quick Pick Chamber Drawing (Left Chamber Shown) 15

16 DESCRIPTION: HUB & SPINDLE ASS'Y DRAWN: CHECKED: APPROVED: DATE: LW REV NO. DATE REVISION APP. A A MATERIAL: PART NO.: SCALE: EXP. NO.: 1:4 HA811-1-S811-A50 FRACTIONAL: ANGULAR: APPLICABLE TOLERANCES UNLESS OTHERWISE SPECIFIED SURFACE FINISH: ± 1/32 ± 1º 125 CORNERS: 1/64 R. MAX. X..X.XX.XXX TOLERANCES NON-ACCUMULATIVE ± ± ± ± ALL DIMENSIONS IN INCHES C 2 A B GN02 GREASE FITTING 1 9 MI-21 COTTER PIN 1 8 WA17 WASHER 1 7 WB33 HEX. SL. NUT 1 6 S811-A50 SPINDLE 1 5 WB12 WHEEL BOLT 8 4 DC17 DUST CAP 1 3 SE16 SEAL OUTER CONE INNER CONE 1 C OUTER CUP 1 B INNER CUP 1 A H811-1 HUB 1 NO. ITEM DESCRIPTION QTY. SECTION A-A SCALE 2 : 3 CUSTOMER: COMP. OF: NO. REQ'D: DRAWING PRODUCED ON CAD SYSTEM./ NO MANUAL REVISIONS PERMITTED. CANADIAN TOOL & DIE LTD CHEVRIER BLVD., WINNIPEG, MB., CANADA

17 Quick Pick Parts List Drw# Part # Description 1 5-A Frame Assembly 2 5-B Cylinder Top Pin Assembly 3 5-C Walking Axle Frame Assembly 4 5-D Walking Axle Pivot Shaft 5 5-E Spade Bolt F Rear Gate Arm Assembly 7 5-G Rear Gate Bar 8 5-H Lift Assist Base Tube Assembly 9 5-J Hose Clamp Narrow 10 5-K Front Stop Upright Assembly 11 5-L Front Stop Cross Member 12 5-M Hose Clamp Wide 13 5-NL Rocker Arm Left Assembly 14 5-NR Rocker Arm Right Assembly 15 5-P Chamber Brace 16 5-Q Chamber Hinge Pin 17 5-R Bottom Cylinder Pin Assembly 18 5-SF Rib Assembly Front 19 5-SC Rib Assembly Center 20 5-SR Rib Assembly Rear 21 5-T Top Rail Assembly 22 5-U Side Rail Assembly 24 5-VL Runner Assembly 25 5-VR Runner Assembly 26 5-W Chamber Push Bar Assembly 27 5-X Lift Assist Plunger Assembly 28 5-Y Lift Assist Pin Assembly 29 5-Z Cylinder End Sleeve Bushing 30 5-ZA Center Hose Cover 31 5-ZB Rear Hose Cover 32 5-ZC Front Hose Cover 34 5-ZE Spring Lock Outer Roller Sleeve 35 5-ZF Spring Lock Inner Roller Sleeve 36 5-ZG Spring Lock Arm 37 5-ZH Spade Bolt ZJ Brace Bracket Assembly 39 5-ZK Rear Gate Shear Arm 40 FNS-100C5PC 1/4 x 3/4" GR 5 UNC HCS YZ 41 FNS-101A5PC 1/4 x 1-1/4" GR 5 UNC HCS YZ 42 FNS-50RPC 1/4" HEX NUT UNC YZ 43 FNS-60RP 1/4" LOCKWASHER YZ 44 FNS-52RPC 3/8" NC HEX NUT YZ 45 FNS-72RP 3/8" FLAT WASHERS USS YZ 46 FNS-62RP 3/8" LOCKWASHER YZ 47 FNS-241-5PC 1/2 X 1" CARR GR 5 YZ 48 FNS-241A5PC 1/2 x 1-1/4" CARR GR 5 YZ 49 FNS-241B5PC 1/2 x 1-1/2" CARR GR 5 YZ 50 FNS-143B8PC 1/2 X 3-1/2" GR 8 HEX BLT PLT 51 FNS-142B5PC 1/2 x 2-1/2" HCS GR5 YZ 52 FNS-64RP 1/2" SPLIT LOCKWASHER YZ 53 FNS-54RPC 1/2" HEX NUT UNC YZ 54 FNS-94SLN 1/2" STOVER NUT YZ 55 FNS-54FLSR 1/2" SERRATED FLANGE NUT UNC YZ 56 FNS-162-5PC 5/8 X 2" GR 5 HEX BLT PLT 17

18 Quick Pick Parts List 57 FNS-162A5PC 5/8 X 2-1/4" GR 5 HEX BLT PLT 58 FNS-164B5PC 5/8 X 4-1/2" HCS NC GR5 YZ 60 FNS-56RPC 5/8" HEX NUT UNC YZ 61 FNS-66RP 5/8" LOCK WASHER 62 FNS-76NP 5/8" FLAT WASHER SAE (NARROW) YZ 63 FNS-56SPC 5/8" STOVER LOCK NUT YZ 64 FNS-175B-5PC 3/4 x 5-1/2" HEX GR5 PLT 65 FNS-176-8PC 3/4 x 6" HCS UNC GR 8 YZ 66 FNS-67RP 3/4" LOCKWASHER YZ 67 FNS-57RPC 3/4" HEX NUTS UNC YZ 68 FNS-192-5PC 1 X 2" HCS GR 5 YZ - Safety Chain Bolt 69 FNS-195-5PC 1 X 5" HCS GR 5 YZ 70 FNS-196B-5PC 1" x 6-1/2" HCS UNC GR 5YZ 71 FNS-59RPC 1" - 8 HEX NUTS UNC YZ 72 FNS-59SPC 1"- 8 STOVER NUT YZ 73 FNS-69RP 1" LOCKWASHER YZ 74 FNS-79ANP 1-1/4" FLAT WASHER SAE (NARROW) YZ 75 FNS /2 x 2-1/16 x 3-1/4" U-BOLT 76 FNS /8x4-1/16x5-1/2 SQ UBOLT for 4x4 77 FNS /4x4-1/16x6 SQUBOLT YZ for 4x4 78 FNS /4x4-1/16x8.75 SQUBOLT YZ for 4x7 79 FNS-812AP 5/16x2-1/4" SLOTTED ROLL PIN YZ 80 FNS /8x2" ROLL PINS YZ 81 FNS-822B 3/8 x 2-1/2" ROLL PINS 82 MIS-2325 GREASE ZIRK 1/4 x MIS-016 GREASE ZIRK 1/8-27 NPT STRAIT GF MIS x 2-1/4 HEADLESS CYL PIN 85 FNS-8H P HITCH PIN CLIP 1/8x2-9/16 YZ # HYD /2"NPT MALE PIONEER END-S HYD-103A80 COUPLING, 1/8" NPT 103-A80 88 HYD-X115A 1/8 NPT STREET ELBOW 90 DEG X115-A 89 HYD-2711 #8ORBM-#6JICM 90Deg Elbow *90 HYD #6JIC MALE TEE *91 HYD /16#6JICM-1/2#8 NPTM *92 HYD /8"HOSE ENDS 9/16"JIC FEMALE *93 COV Decal DANGER 5 x 3.25 *94 COV Decal CAUTION 5.5 x *95 COV QP DECAL 36-3/4x5-3/4 *96 COV DECAL TORQUE WHL BLTS 1x2 BLK ON WH *97 COV HEIGHT ADJUST DECAL QP 98 MIS-004 SLOW MOVING SIGN SMV MIS-007 5SMX-15-0 JACK 5000SW15" JAC MIS-012 DUAL AG LAMP, RIGHT LIG MIS-013 DUAL AG LAMP, LEFT LIG2601 *102 MIS-014 BASE HARNESS 30' *103 MIS-015 REAR HARNESS 15' L=BROWN LIG2505 *104 MIS HUB & SPINDLE ASSY HA811-1-S811-A MIS HITCH PPI-237VR 106 MIS HITCH STRAP PPI 207V 107 MIS GY 12.5L15 TIRE MIS x10x8 RIM HYD QP CYL 4.5x20x1.5 SHAFT P *110 HYD " x 16" HYDRAULIC CYLINDER SPR-2173 SA/LG/CB SPRING SPR-2498 SA/XLG/CB SPRING

19 Quick Pick Parts List *113 MIS # AG SAFETY CHAIN 5' SC21A *114 HYD-2490 #8NPTM-#6JICM STRAIGHT 115 MIS-017 3/16 NPTM x 18" GREASE LINE *116 HP-9JF10IN 3/8 x 10" JICF - Short hose from bottom of Lift Cylinder *117 HP-9JF29IN 3/8 x 29" JICF - Long hose from top of Lift Cylinder *118 HP-9JF12.5 3/8 x 150" JICF 12' 6" - Hoses from tractor to front Lift Cylinders *119 HP-.375x9JF171 3/8 x 171" JICF-Short hose from front cylinder to rear cylinders *120 HP-.375x9JF192 3/8 x 192" JICF Long hose from front cylinder to rear cylinders *121 HP-.25x9JF64IN 1/4 x 82.25" JICF-Short hose from base end Rear Gate 6'10.25" *122 HP-.25x9JF74IN 1/4 x 100" JICF - Long hose from rod end of Rear Gate 8'4" *123 HP-.25x9JF398IN 1/4 x 398" JICF Hose from Rear Gate to Tractor. 33'-2" 124 MIS-009 CTD QP Spindle 125 MIS-008 CTD QP Hub 126 MIS CTD QP Hub Dust Cap 127 MIS CTD QP Wheel Bolts Drawing # with * are parts not shown in the drawings. 19