European Technical Approval ETA-11/0373

Transcription

1 Centre Scientifique et Technique du Bâtiment 84 avenue Jean Jaurès Champs sur Marne F Marne la Vallée Cedex 2 Tél. : (33) Fax : (33) Autorisé et notifié conformément à l article 10 de la directive 89/106/EEC du Conseil, du 21 décembre 1988, relative au rapprochement des dispositions législatives, réglementaires et administratives des Etats membres concernant les produits de construction. MEMBRE DE L EOTA European Technical Approval ETA-11/0373 (English language translation, the original version is in French language) Nom commercial : Trade name : BEOSAND EASYTOIT - BEOETAN Titulaire : Holder of approval : STOCKBOIS Industries ZI BASSAQUET SIX FOURS Type générique et utilisation prévue du produit de construction : Generic type and use of construction product : Self supporting composite lightweight panels for use in roofs. Validité du : au : Validity from / to : 2011/10/ /10/20 Usine de fabrication : Manufacturing plant : STOCKBOIS Industries «site BEO» D SIGNES Le présent Agrément Technique Européen contient : This European Technical Approval Contains : 18 pages incluant 2 pages de figures faisant partie intégrante du document 18 pages including 2 pages of figures which form an integral part of the document. Organisation pour l Agrément Technique Européen European Organisation for Technical Approvals

2 Page 2 European Technical Approval ETA-11/0373 I LEGAL BASES AND GENERAL CONDITIONS 1 - This European Technical Approval is issued by the Centre Scientifique et Technique du Bâtiment (CSTB) in accordance with : - Council Directive 89/106/EEC of 21 December 1988 on the approximation of laws, regulations and administrative provisions of Member States relating to construction products 1, modified by the Council Directive 93/68/EEC of 22 July ; - Décret n du 8 juillet concernant l aptitude à l usage des produits de construction; - Common Procedural Rules for Requesting, Preparing and the Granting of European Technical Approvals set out in the Annex of Commission Decision 94/23/EC 4 ; - Guideline for European Technical Approval 016 about self-supporting composite lightweight panels Part 2: Specific aspects for use in roofs. 2 - The Centre Scientifique et Technique du Bâtiment is authorised to check whether the provisions of this European Technical Approval are met. Checking may take place in the manufacturing plant (for example concerning the fulfilment of assumptions made in this European Technical Approval with regard to manufacturing). Nevertheless, the responsibility for the conformity of the products with the European Technical Approval and for their fitness for the intended use remains with the holder of the European Technical Approval. 3 - This European Technical Approval is not to be transferred to manufacturers or agents of manufacturer other than those laid down in the contact of the European Technical Approval; or manufacturing plants other than those announced to the Centre Scientifique et Technique du Bâtiment. 4 - This European Technical Approval may be withdrawn by the Centre Scientifique et Technique du Bâtiment pursuant to Article 5 (1) of the Council Directive 89/106/EEC. 5 - Reproduction of this European Technical Approval including transmission by electronic means shall be in full. However, partial reproduction can be made with the written consent of the Centre Scientifique et Technique du Bâtiment. In this case, partial reproduction has to be designated as such. Texts and drawings of advertising brochures shall not contradict or misuse the European Technical Approval. 6 - The European Technical Approval is issued by the approval body in its official language. This version fully corresponds to the version circulated within EOTA. Translations into other languages have to be designated as such. 1 Official Journal of the European Communities no. L 40, , p Official Journal of the European Communities no. L 220, 30./.1993, p. 1 3 Journal Officiel de la République française du 14 juillet Official Journal of the European Communities no. L 17, , p. 34

3 Page 3 European Technical Approval ETA-11/0373 II SPECIFIC CONDITIONS OF THE EUROPEAN TECHNICAL APPROVAL 1 Definition of product and intended use 1.1 Scope This ETA covers self supporting composite lightweight panels BEOSAND - EASYTOIT and BEOTAN for roofs or ceiling insulating systems. These composite panels do not contribute to the structural stability. The tongue and groove assembly of the elements constitutes an insulating system. The provisions made in this European Technical Approval (ETA) are based on an assumed intended working life of at least 25 years, provided that the installed panels are subjected to an appropriate use and maintenance. The indications given as to the working life cannot be interpreted as a guarantee given by the manufacturer, but should only be regarded as a means for choosing the appropriate products in relation to the expected economically reasonable working life of the works.

4 Page 4 European Technical Approval ETA-11/ Definition of Panels STOCKBOIS panels (cf. figure 1) are made of expanded polystyrene EPS or extruded polystyrene foam XPS, rigid foam, reference PSE TH 32 and PSE TH38 and XPS TH29, core glued to inner facing and outer facing. For BEOSAND panels, counter-battens can be added on outer facing. The panels are fixed with mechanical fixings (nail or screw). The characteristics of components are given in the evaluation report. BEOSAND PANELS with PSE TH38 PEPS 80; PEPS 100; PEPS 120; PEPS 140; PEPS 160; PEPS 180; PEPS 200 PEHS 80; PEHS 100; PEHS 125; PEHS 140; PEHS 160;PEHS 180; PEHS 200 PEFS 80; PEFS 100; PEFS 125; PEFS 140; PEFS 160;PEFS 180; PEFS 200 PEOS 80; PEOS 100; PEOS 125; PEOS 140; PEOS 160; PEOS 180; PEOS 200 PEAS 80; PEAS 100; PEAS 125; PEAS 140; PEAS 160; PEAS 180; PEAS 200 PEMS 80; PEMS 100; PEMS 125; PEMS 140; PEMS 160; PEMS 180; PEMS 200 PESEW3 80; PESEW3 100; PESEW3 125; PESEW3 140; PESEW3 160; PESEW3 180; PESEW3 200 PESEL5 80; PESEL5 100; PESEL5 125; PESEL5 140; PESEL5 160; PESEL5 180; PESEL5 200 PECS 80; PECS 100; PECS 125; PECS 140; PECS 160; PECS 180; PECS 200 PEVS 80; PEVS 100; PEVS 125; PEVS 140; PEVS 160; PEVS 180; PEVS 200 Hydro Gypsum plaster board 12,5 mm or 18 mm Particle board 10, 12, 16 or 19 mm Fermacell 10 or 12,5 mm OSB 3, 12mm Cement-bonded particle board 15 or 25 mm Particle board with melamine layer 10, 12, 16 or 19 mm Solid Wood Panel SWP 3 layers 19 mm Solid Wood Panel SWP 5 layers 19 mm Plywood 12 mm Particle board with vinyl layer 10, 12, 16 or 19 mm

5 Page 5 European Technical Approval ETA-11/0373 BEOSAND PANELS with PSE TH32 Grey PGPS 80; PGPS 107; PGPS 125; PGPS 140; PGPS 160; PGPS 180; PGPS 200; PGPS 250; PGPS 300 PGHS 80; PGHS 107; PGHS 125; PGHS 140; PGHS 160; PGHS 180; PGHS 200; PGHS 250; PGHS 300; PGFS 80; PGFS 107; PGFS 125; PGFS 140; PGFS 160;PGFS 180; PGFS 200 ; PGFS 250 ; PGFS 300 PGOS 80; PGOS 107; PGOS 125; PGOS 140; PGOS 160; PGOS 180; PGOS 200 ; PGOS 250 ; PGOS 300 PGAS 80; PGAS 107; PGAS 125; PGAS 140; PGAS 160; PGAS 180; PGAS 200; PGAS 250; PGAS 300 PGMS 80; PGMS 107; PGMS 125; PGMS 140; PGMS 160; PGMS 180; PGMS 200 ; PGMS 250 ; PGMS 300 PGSEW3 80; PGSEW3 107; PGSEW3 125; PGSEW3 140; PGSEW3 160; PGSEW3 180; PGSEW3 200 ; PGSEW3 250 ; PGSEW3 300 PGSEW5 80; PGSEW5 107; PGSEW5 125; PGSEW5 140; PGSEW5 160; PGSEW5 180; PGSEW5 200; PGSEW5 250; PGSEW5 300 PGCS 80; PGCS 107; PGCS 125; PGCS 140; PGCS 160; PGCS 180; PGCS 200; PGCS 250; PGCS 300 PGVS 80; PGVS 107; PGVS 125; PGVS 140; PGVS 160; PGVS 180; PGVS 200; PGVS 250; PGVS 300 Hydro Gypsum plaster board 12,5 mm or 18 mm Particle board 10, 12, 16 or 19 mm Fermacell 10 or 12,5 mm OSB 3, 12mm Cement-bonded particle board 15 or 25 mm Particle board with melamine layer 10, 12, 16 or 19 mm Solid Wood Panel SWP 3 layers 19 mm Solid Wood Panel SWP 5 layers 19 mm Plywood 12 mm Particle board with vinyl layer 10, 12, 16 or 19 mm

6 Page 6 European Technical Approval ETA-11/0373 BeoETAN PANELS with XPS Th29 PXPS 80; PXPS 100; PXPS 120; PXPS 140; PXPS 160; PXPS 180; PXPS 200 PXHS 80; PXHS 100; PXHS 120; PXHS 140; PXHS 160; PXHS 180; PXHS 200 PXFS 80; PXFS 100; PXFS 120; PXFS 140; PXFS 160;PXFS 180; PXFS 200 PXOS 80; PXOS 100; PXOS 120; PXOS 140; PXOS 160; PXOS 180; PXOS 200 PXAS 80; PXAS 100; PXAS 120; PXAS 140; PXAS 160; PXAS 180; PXAS 200 PXMS 80; PXMS 100; PXMS 120; PXMS 140; PXMS 160; PXMS 180; PXMS 200 PXSEW3 80; PXSEW3 100; PXSEW3 120; PXSEW3 140; PXSEW3 160; PXSEW3 180; PXSEW3 200 PXSEW5 80; PXSEW5 100; PXSEW5 120; PXSEW5 140; PXSEW5 160; PXSEW5 180; PXSEW5 200 PXCS 80; PXCS 100; PXCS 120; PXCS 140; PXCS 160; PXCS 180; PXCS 200 PXVS 80; PXVS 100; PXVS 120; PXVS 140; PXVS 160; PXVS 180; PXVS 200 Hydro Gypsum plaster board 12,5 mm or 18 mm Particle board 10, 12, 16 or 19 mm Fermacell 10 or 12,5 mm OSB 3, 12mm Cement-bonded particle board 15 or 25 mm Particle board with melamine layer 10, 12, 16 or 19 mm Solid Wood Panel SWP 3 layers 19 mm Solid Wood Panel SWP 5 layers 19 mm Plywood 12 mm Particle board with vinyl layer 10, 12, 16 or 19 mm

7 Page 7 European Technical Approval ETA-11/0373 EasyTOIT PANELS with EPS TH38 EASYP 130; EASYP 160; EASYP 200; EASYP 300 EASYEW3 130; EASYEW3 160; EASYEW3 200; EASYEW3 300 EASYEL5 130; EASYEL5 160; EASYEL5 200; EASYEL5 300 Counter battens 25 x 100 mm Insulation as EPS TH to 300 mm Hydro Gypsum plaster board 12,5 mm or 18 mm Counter battens 25 x 100 mm Insulation as EPS TH to 300 mm Solid Wood Panel SWP 3 layers 19 mm Counter battens 25 x 100 mm Insulation as EPS TH to 300 mm Solid Wood Panel SWP 5 layers 19 mm The glue is made of polyurethane for assemblies insulation/faces and counter battens / outer facing. STOCKBOIS panels have following characteristics : BEOSAND BeoETAN EASYTOIT LENGTH (mm) Until 6000 mm maximum by step of 300 mm Until 6000 mm maximum by step of 300 mm Until 6000 mm maximum by step of 300 mm USE WIDTH (mm) Dimensional variation in mm On length ± 5 On width ± 5 On thickness ± Intended use STOCKBOIS panels always require external finishing layers including air cavity (tiles, covering plate ) to provide waterproofing. These panels are only used in roof and these roofs are not accessible.

8 Page 8 European Technical Approval ETA-11/ Fixing devices The manufacturer recommends the following fixing devices : Insulation thickness (mm) Support Fixing Diameter Length Characteristic resistance Wood Helix nail Grooved nail 6,5 mm 7 mm panel thickness + 60 mm panel thickness + 60 mm 180 dan 180 dan Metal Screw+ washer 40 mm 6,3 mm Panel thickness + support thickness + 7 mm 260 dan 1.5 Join products for panels The manufacturer recommends the following products : Longitudinal joins : particle board strip, thickness 12 mm, length: 2500 or 3000 mm, width 58 mm and aluminum adhesive strip Transversal joins : mastic join and aluminum adhesive strip

9 Page 9 European Technical Approval ETA-11/ Characteristics of product and methods of verification 2.1 Mechanical resistance and stability As the STOCKBOIS panels are non-loadbearing parts of work, mechanical resistance is considered under ER4 Safety in use (see 2.4). 2.2 Safety in case of fire 2.21 Reaction to fire No performance determined (Euroclass F) Resistance to fire 2.23 External fire performance 2.3 Hygiene, health and environment 2.31 Water permeability 2.32 Water vapour permeability (condensation risk) 2.33 Release of dangerous substances The information concerning the dangerous substances listed in Council Directive 67/548/EEC and Regulation (EC) No 1272/2008 regulated at European level and/or listed in the "Indicative list on dangerous substances" of the EGDS and/or of other dangerous substances, is indicated in the evaluation report In addition to the specific clauses relating to dangerous substances contained in this ETA, there may be other requirements applicable to the self-supporting composite lightweight panels falling within its scope (e.g. transposed European Legislation and National law, regulation, and administrative provisions). In order to meet the provisions of the EU Construction Product Directive, these requirements need also to be complied with when and where they applied. According to the manufacturer s declaration, the wood based boards that compose the panels are classified as formaldehyde class E1 to EN 13986, and the content of pentachlorophenol is <5 ppm. The wood use for counter battens is treated to be in compliance with use classes 2 of the EN 335. The safety data sheet of the preservative product have been communicated to the approval body. This product satisfies the requirements of Directive 98/8/EC on biocides Dimentional variations The dimensional variations of STOCKBOIS panels have not been determined but the experience provided since 1993 by the installation of more than m² shows that the product is satisfactory in regard to the dimensional variations.

10 Page 10 European Technical Approval ETA-11/ Safety in use 2.41 Mechanical resistance The determination of mechanical resistance is the result of design by calculation, Taking into account the fixing system with counter battens and cross fixing, the resistance for negative load of the panels depends on the anchorage in support. It could be determined by calculation according to EN Impact resistance Level of accessibility Hard body impact Impact resistance Soft body impact Walkability Use category Inaccessible roof satisfied No satisfied No satisfied A Resistance to fixing Resistance of the panels at fixings devices and joints Resistance to eccentric load due to objects fixed to the panel Walkability No satisfied. 2.5 Protection against noise 2.51 Sound insulation 2.52 Acoustic absorption 2.6 Energy, economy and heat retention 2.61 Thermal insulation properties Air permeability

11 2.7 Durability and serviceability 2.71 Durability Creep Page 11 European Technical Approval ETA-11/0373 The creep coefficient is determined by testing. For Beosand and Easytoit Panels, creep coefficient are: Hours Creep coefficient 500 0, , ,75 Thermal agents When use in a roof, panels are not directly subjected to thermal shocks. Biological agents The wood used for the design of the STOCKBOIS panels is in compliance with used classes 2 of the EN 335.

12 Page 12 European Technical Approval ETA-11/ Evaluation of conformity and CE marking 3.1 Attestation of conformity system The system of attestation of conformity specified by the European Commission is system 3 for use subject to regulations on dangerous substances and system 4 for product characteristics, according to Council Directive 89/106/EEC Annex III laid down by the European Commission. These provisions are the following: - System 3 : STOCKBOIS panels for use subject to regulations on dangerous substances - System 4 Tasks for the manufacturers: Factory Production Control Initial type testing of the product by a notify laboratory. Tasks for the manufacturers: Factory Production Control Initial type testing of the product 3.2 Responsibilities 3.21 Tasks for the manufacturer Factory production control The personnel involved in the production process shall be identified, sufficiently qualified and trained to operate and maintain the production equipment. Machinery equipment shall be regularly maintained and this shall be documented. All processes and procedures of production shall be recorded at regular intervals. The manufacturer shall maintain a traceable documentation of the production process from purchasing or delivery of raw or basic raw materials up to the storage and delivery of finished products. Products that do not comply with requirements as specified in the ETA shall be separated from the conforming products and marked as such. The manufacturer shall register noncompliant production and action(s) taken to prevent further non conformities. External complaints shall also be documented, as well as actions taken. On components (at reception) : o Gypsum plasterboard : validation of the supplier s specifications according to the EN 520 o Insulation : controls according to EN or 13164, o Wood: Validation of the supplier s specifications according to the EN and the EN o Particleboard, plywood, OSB and solid wood panel SWP: validations of the supplier s specifications according to EN During the manufacturing process : o o o o Control on milling and rabbet, Gluing : glue quantity, (linear and surfacic weight) stick quality Visual control (aspect, position, lining of wood and panels), Piling and packaging : visual controls. On final products :

13 Page 13 European Technical Approval ETA-11/0373 o o o Bending test each month., Dimension Tensile strength : Plaster and particle board. Declaration of conformity (system 4) When all the criteria of the Conformity Attestation are satisfied, the manufacturer shall make a Declaration of Conformity Tasks for the manufacturer Initial testing This work should be taken over by the manufacturer for Declaration of Conformity purposes. 3.3 CE marking 3.31 General The CE marking shall be affixed either on the product itself, on a label attached to it, on the packing or on the commercial document accompanying the panels. The letters CE have to be followed by the identification number of the Approved Certification Body involved and accompanied by the following information : name or identifying mark and address of the ETA-holder, information to clarify the intended use, the last two digits of the year in which the CE marking was affixed, number of the European Technical Approval, relevant performance characteristics, as far as they are not specified in the ETA, reference to the ETA Guideline.

14 Page 14 European Technical Approval ETA-11/ Example CE Symbol 0679 STOCKBOIS industrie Site «BEO» D SIGNES XX ETA N 11/XXXX ETAG 016, Part 1 and 2 Self-supporting composite lightweight panels for use in roofs Number of notified body Name and address of the manufacturer or his representative established in the EEA and of the plant where the product was manufactured. Two last digits of year of affixing CE Marking. ETA Number. ETAG Reference and date of publication Location of CE marking The CE-marking will be affixed on the packaging of the self supporting composite lightweight panels (each packaging to be marked). Panels should not be put on the market without packaging.

15 Page 15 European Technical Approval ETA-11/ Assumptions under which the fitness of the product for the intended use was favourably assessed 4.1 Manufacturing The European Technical Approval is issued on the basis of agreed data/information, deposited with Centre Scientifique et Technique du Bâtiment, which identifies panels that has been assessed and judged. Changes to the panels or production process, which could result in this deposited data/information being incorrect, should be notified to the Centre Scientifique et Technique du Bâtiment before the changes are introduced. The Centre Scientifique et Technique du Bâtiment will decide whether or not such changes affect the ETA and consequently the validity of the CE marking on the basis of the ETA and if so whether further assessment or alterations to the ETA, shall be necessary. 4.2 Design It is the responsibility of the ETA-holder to guarantee that the information about design and installation of these panels are easily accessible by the concerned people. This information can be given using totals or partials reproductions of the European Technical Approval. Besides, all the data concerning the execution shall be clearly indicated on the packaging and/or the enclosed instruction sheets using one or several illustrations. In any case, the user shall comply with the national regulations and particularly concerning fire and wind load resistance. Only the components described in clause 1.2 with characteristics according to clause 2 of this ETA can be used. 4.3 Installation The panels will be laid down perpendicularly to the supports which will be in wood or metal. Panels will be nailed or screwed by at least three or four connectors on each support. National law provisions shall always be taken into account.

16 Page 16 European Technical Approval ETA-11/ Recommandations 5.1 Packaging, transport and storage Panels are packed on a pallet and protected by a plastic film. For most of the case, inferior facing of the panel will stay visible, for that reason panels handling should be achieved with great care. Storage will be done with panels resting on wood supports and protected from rain and moisture. 5.2 Maintenance and repair of the works 5.21 Use The manufacturer shall provide to designers and users a set of details for the design of buildings, with figures and technical data about the installation of the product. The manufacturer shall also provide, if requested, a technician to oversee the installation of the elements at the building site Panels repair Panel replacement is not a particular matter, it has to be realized by a qualified company. The original version is signed by : Le Directeur Technique C.BALOCHE

17 Page 17 European Technical Approval ETA-11/0373 BEOSAND 1 Counter battens 2 Outer facing 3 insulation 4 Inner facing 5 strip 1 Outer facing 2 insulation 3 Inner facing 4 strip

18 Page 18 European Technical Approval ETA-11/0373 BEOETAN PANNEAU BEOETAN EASYTOIT 1 Outer facing 2 insulation 3 Inner facing 4 strip 1 Counter battens 2 Insulation 3 Inner facing 4 strip