POLAPLAST P10 POLYURETHANE PRIMER ONE-COMPONENT EDITION: SEPTEMBER 2013

Transcription

1 EDITION: SEPTEMBER 2013 POLAPLAST P10 POLYURETHANE PRIMER ONE-COMPONENT GENERAL POLAPLAST P10 is a low viscosity, moisture curing, clear, polyurethane-based, one-component resin with good long term elasticity. POLAPLAST P10 is used as an adhesive component between the sub-floor and the BASE COAT OF POLTRACK SYSTEM. Penetrates in depth. Ideal for old and new surfaces. Designed for improving adhesion of BASE COAT OF POLTRACK SYSTEM on asphalt and concrete surfaces without rising humidity issues. POLAPLAST P10 contains solvents. TECHNICAL DATA Basis: Appearance: Color: Viscosity DIN 53018/1+2: Density DIN 53217: Temperature for the application and drying of the material: one-component polyurethane liquid transparent approx. 100 mpas at 20 o C approx. 1,00 gr/cm 3 at 20 o C 5 35 o C PREPARATION- Applied on dry surfaces without rising humidity issues, free of materials that might prevent bonding e.g. dust, loose particles, grease etc (in case of asphalt or concrete). The success in the application depends on the right preparation of the underlay and use of the material. Good, dry cleaning of the surface from dust and residues. Priming of the surface with POLAPLAST P10 applied by airless spray equipment or brush. The BASE COAT OF POLTRACK SYSTEM should be constructed while POLAPLAST P10 is still a bit sticky. Curing takes place at ambient temperature by evaporation of the solvent and reaction with atmospheric moisture. High temperatures and moisture will shorten the cure time. The temperature should not fall below 5 o C during curing. Opened drums should be used up quickly. Depending on the temperature and humidity, 3-5 hours is the minimum waiting time.

2 The BASE COAT OF POLTRACK SYSTEM should be constructed within 24 hours of primer application. NOTE: Rain will cause the primer to lose its function! If the primer was affected by rain, the base layer should not be constructed! Instead, the sub floor has to dry and the primer application has to be repeated. CONSUMPTION gr/m 2 depending on the type and the absorbency of the underlay. TOOLS Airless or low-pressure spray equipment or brushes. PACKAGING Supplied in drums of 200 Kg. STORAGE One year in unopened containers in cool and dry places, out of sunlight, with minimum temperature 5 o C and maximum temperature 30 o C. CAUTION The application must take place in well-aired places using protective gloves. Skin or eye contact must be avoided, otherwise wash carefully with soap and water. For more information consult the material safety data sheet. The information given here is true, represents our best knowledge and is based not only on laboratory work, but also on field experience. However, because of numerous factors affecting results we offer this information without any guarantee and no patent liability is assumed. For additional information or questions, contact the technical department of KDF LTD.

3 EDITION: SEPTEMBER 2013 POLAPLAST P13 ONE-COMPONENT POLYURETHANE BINDER GENERAL POLAPLAST P 13 is a solvent free, clear, moisture curing one component polyurethane binder with good long term elasticity. POLAPLAST P 13 exhibits excellent adhesion to most rubber granulates and gives a strong performance both in terms of tensile strength and durability. It is mixed with RECYCLED RUBBER (858)1-4mm thickness for the creation of the BASE COAT OF POLTRACK SYSTEM, as well as for the base coat of playgrounds, tennis courts etc. TECHNICAL DATA Basis: Appearance: Color: Viscosity DIN 53018/1+2: Density DIN 53217: Temperature for the application and drying of the material: one-component polyurethane liquid transparent approx mpas at 20 o C approx. 1,08 gr/cm 3 at 20 o C o C PREPARATION- Applied on dry surfaces, free of materials that might prevent bonding e.g. dust, loose particles etc (in case of asphalt or concrete). The success in the application depends on the right preparation of the underlay and use of the material. Good, dry cleaning of the surface from dust and residues. Priming of the surface with POLAPLAST P10 applied by airless spray equipment or brush. The BASE COAT OF POLTRACK SYSTEM should be constructed while POLAPLAST P10 is still sticky (wet in wet procedure). Curing takes place at ambient temperature by evaporation of the solvent and reaction with atmospheric moisture. High temperatures and moisture will shorten the cure time. Opened drums should be used up quickly. The BASE COAT OF POLTRACK SYSTEM should be constructed within 48 hours of primer application. Good mixing of the POLAPLAST P13 and the RECYCLED RUBBER 858 (see mixing ratio below). Mixing should be performed using a low revolution mixer ( rpm) for 1-2 min. Stirring of the mixture should be performed thoroughly near the sides and

4 bottom of the container in order to achieve homogeneity. Following, the mixture is poured on the surface and spread on the thickness 11 to 12mm using a suitable paving machine or a hand straightedge. If the application will be done with hand straightedge then small irregularities in the surface may be removed by rolling the surface using a metallic cylinder. The temperature should not fall below 10 o C during curing of POLAPLAST P13. Curing of POLAPLAST P13 takes place at ambient temperature by reaction with atmospheric moisture. High temperatures and moisture will shorten the cure time of the POLAPLAST P13. The surface can be walked on after hours at 20 o C. After the surface is fully cured (depending on the temperature and humidity, the curing of the BASE COAT OF POLTRACK will take 12-48hours), follows the application of the final TOP COATING OF THE POLTRACK SYSTEM. CONSUMPTION 1,08kg POLAPLAST P13 combined with 6.1kg RECYCLED RUBBER mm thickness for 11-12mm base coat. RATIO 15% POLAPLAST P13 to 85% RECYCLED RUBBER mm. TOOLS A suitable paving machine or a hand straightedge. If the application will be done with hand straightedge then small irregularities in the surface may be removed by rolling the surface using a metallic cylinder. PACKAGING Supplied in drums of 220 Kg. Other size on request. STORAGE One year in unopened containers in cool and dry places, out of sunlight, with minimum temperature 5 o C and maximum temperature 30 o C. Open drums should be used quickly. CAUTION The application must take place in well-aired places using protective gloves. Skin or eye contact must be avoided, otherwise wash carefully with soap and water. For more information consult the material safety data sheet. The information given here is true, represents our best knowledge and is based not only on laboratory work, but also on field experience. However, because of numerous factors affecting results we offer this information without any guarantee and no patent liability is assumed. For additional information or questions, contact the technical department of KDF LTD.

5 EDITION: SEPTEMBER 2013 SBR RUBBER GRANULES 858 GENERAL IT CAN BE USED IN SPORT FACILITIES SUCH AS INFILL IN SYNTHETIC GRASS WITH THE PARALLEL USE OF ROUND SAND AND ALSO AS ONE THE COMPONENT IN CASE OF CAST APPLIED WET POUR SYSTEMS FOR PLAYGROUND FLOORINGS OR AS SHOCKPAD FOR SPORT SUBFLOORS IN ATHLETIC TRACKS OR SPORT FIELDS. Rubber granule is derived from car and truck tires. During processing, the tyres are mechanically granulated, removing all metal and synthetic fibres, as well as any other foreign part contained in there with specially designed sieves, so as to produce a 99.99% clear rubber with high quality, certified by ISO 9001 and ISO PROPERTIES Totally environment friendly 100% recyclable Long life Resistance to adverse weather conditions High shock absorbency and vibration damping High abrasion resistance It is not harmful to human health

6 PREPARATION- In sports facilities, playgrounds, recreational and circus to ensure flexibility of surface and vibration absorption. In drainage layer construction zones, in new type landfills and explosion of biogas in uncontrolled waste areas, as replacement of gravel. In lime and cement factories and energy production units, because of the high calorific efficiency during combustion. On construction of river dams under unstable conditions, in ball form, As replacement of various materials such as cement, gravel and protection sandbags. In Earth banks / dikes to reduce the noise of urban road arteries. As road substrate with anti-vibration and thermal insulation properties. On building constructions as replacement of traditional insulating materials such as extruded polystyrene, the LECA and metal slag. In gardens to ensure moisture. In shoe soles, technique implemented for recent years from Timberland company. TECHNICAL DENSITY: BULK DENSITY: 1.08kg/cm³ 0.49g/cm³ HEAT LOSS (ASTM D1509) kgf/cm²: < 1 % METAL CONTENT (ASTM D5603): < 0.5 % FIBER CONTENT (ASTM D5603)-ML (Vr): < 1 %

7 PACKAGING Packaging is available in big-bags -1 ton in following sizes: 0,5-1,5 mm 0,5-2,5 mm mm 2-8 mm 8-20 mm mm mm The information given here is true, represents our best knowledge and is based not only on laboratory work, but also on field experience. However, because of numerous factors affecting results we offer this information without any guarantee and no patent liability is assumed. For additional information or questions, contact the technical department of KDF LTD.

8 EDITION: SEPTEMBER 2013 ELASTOTURF NEUTRO 850 SPECIAL, ELASTIC, LEVELING COATING FOR INTERNAL AND EXTERNAL SPORT FIELDS GENERAL ELASTOTURF NEUTRO 850 is acrylic-based, elastic, colored, non-slip coating for external and internal sport fields. Applied on asphalt and cement waterproofed surfaces without rising humidity issues, following the application of ELASTOSPORT 853 or SUPER ELASTOCOAT 842. It can be also combined with prefabricated shock-absorbent rolls in thickness 4-14mm or elastic cushion sub floor SUPER ELASTOCOAT 842. Ideal for basketball, volleyball, handball, football and tennis external courts. Suitable for sports centers, schools, fitness centers, pavements, hallways. Applied easily, having low cost. Provides a safe, high quality game. Prevents high temperatures of the underlay. For the creation of lines in sport courts it is recommended the use of acrylic paint ELASTOMARK 818 in any desirable color. TECHNICAL DATA Basis: Appearance: Colors: Viscosity: Density: one-component acrylic resin viscous liquid neutral mpas at 23 o C 1,61 0,01 gr/cm 3 Temperature for the application and drying of the material: Walkability: Total Hardening: Adhesive strength: o C after 24 hours 5 days at 23 o C 1,20 0,08 N/mm 2

9 PREPARATION- Applied only on dry surfaces, without rising humidity issues and free of materials that might prevent bonding e.g. dust, loose particles, grease etc.the success in the application depends on the right preparation of the underlay and use of the material. Good, dry cleaning of the surface from dust and residues with vacuum cleaner and squeegees. Priming of the surface, except in case of using shock-absorbent rolls, with bonding resin primer RITIVEX 1102 for the proper adhesion of the sub-floor. Application of one or more layers until the surface is saturated. Avoid the creation of puddles of the material. Consumption: gr/m 2 in two layers, depending on the absorption of the underlay. EXTERNAL SURFACES When the primer begins to dry (approximately 1 hour depending on the ambient temperature), follows the application of ELASTOSPORT 853, or SUPER ELASTOCOAT 842, for sealing the pores of underlay. Alternatively, the substrate can be prefabricated shock-pad in thickness 4-12 mm or an in-situ rubber shock-pad of SBR plus PU BINDER. As soon as ELASTOSPORT 853, or SUPER ELASTOCOAT 842, dries (48 hours at 23 0 C), follows the application of ELASTOTURF NEUTRO 850. Depending on the ambient temperature ELASTOTURF NEUTRO 850 is diluted with 6-10% water, prior to application, in order to achieve better fluidity. The next layer follows the other after the previous starts to dry. INTERNAL SURFACES Application of the material on prefabricated shock-absorbent rolls in thickness 4-12mm or a rubber mixture of SBR plus PU BINDER, for sealing the pores of the underlay and plasticize the surface. Depending on the ambient temperature, ELASTOTURF NEUTRO 850is diluted with 2-5% water, prior to application, in order to achieve better fluidity. The next layer follows the other after the previous starts to dry. CONSUMPTION 1,5-2,2 kg/m 2 TOOLS Special squeegees. Tools should be cleaned with WATER immediately after use. PACKAGING Supplied in drums of 25 kg and barrels.

10 STORAGE Maximum 18 months in unopened containers in dry places with minimum temperature 5 o C and maximum temperature 28 o C. REMARKS In case of extremely rough and sharp cement or asphalt surfaces it is recommended grinding of the surface with a mosaic machine, sandblast or rotor machine before the application of ELASTOSPORT 853. ELASTOTURF NEUTRO 850 should not be applied in more than 1 kg/m 2 per layer. In case of high temperature during summer, layers thicker than 1mm should be avoided because the material may crack due to the rapid evaporation of water. Lining thickness more than 1mm is achieved only by repeated layers. During summer, ideal time for the application of ELASTOTURF NEUTRO (850) is between 6:00-9:00 a.m. and temperature less than 30C, while in the winter, the minimum bearing temperature during application and drying should be 10C. The freshly coated surface should be protected from high temperatures, wind, rain and frost for at least the first 24 hours. In case it gets damaged, it is simply repaired and recoated on the spot. CAUTION The application must take place in well-aired places using protective gloves. Skin or eye contact must be avoided, otherwise wash carefully with soap and water. For more information consult the material safety data sheet. The information given here is true, represents our best knowledge and is based not only on laboratory work, but also on field experience. However, because of numerous factors affecting results we offer this information without any guarantee and no patent liability is assumed. For additional information or questions, contact the technical department of KDF LTD.

11 ELASTOTURF TRACK EDITION: SEPTEMBER 2013 GENERAL ELASTOTURF TRACK is a highly pigmented 100% acrylic polymer concentrate, filled with colored EPDM rubber in fine granulometry. It is designed for use on new asphalt, or over existing color surfaces. Ideal for making an older track look new, or to be used on new construction, ELASTOTURF TRACK provides a low cost solution. PREPARATION- Application should be done with rubber squeegee or with a spray apparatus capable of spraying rubber filled granules suspended in acrylic binder. Asphalt must be completely cured prior applying ELASTOTURF TRACK. The application should take place in 2-3 layers CONSUMPTION 1-1.5kg/m 2 PACKAGING Barrels, drums CAUTION The application must take place in well-aired places using protective gloves. Skin or eye contact must be avoided, otherwise wash carefully with soap and water. For more information consult the material safety data sheet. The information given here is true, represents our best knowledge and is based not only on laboratory work, but also on field experience. However, because of numerous factors affecting results we offer this information without any guarantee and no patent liability is assumed. For additional information or questions, contact the technical department of KDF LTD.

12 EPDM 856 EDITION: SEPTEMBER 2013 RUBBER GRANULES GENERAL Type of material: Rubber EPDM : mm,1.0-3mm,1.0-4mm or others PERFORMANCE OF SAMPLE 18% Test item Performance Test according to Ash content (wt. %) 65.3 TG Analysis(Affix I) Tensile strength (Mpa) 1.88 GB/T Elongation at break (%) 357 GB/T Hardness (shore A) 64 GB/T 531 Density (g/cm³) 1.62 GB/T 1033 PREPARATION- For installing in sports fields, running tracks, tennis courts, swimming pools, wet pour play surface, kids playground, indoor and outdoor flooring systems, infilling the artificial turf or for making rubber tiles. REMARKS All technical data are correct to the best of our knowledge and are intended to help our customers. They do not constitute a guarantee of qualities and provide on bases for legal liability. We advise our customers to choose the PU-binder according to the type and color of the EPDM rubber granules. The information given here is true, represents our best knowledge and is based not only on laboratory work, but also on field experience. However, because of numerous factors affecting results we offer this information without any guarantee and no patent liability is assumed. For additional information or questions, contact the technical department of KDF LTD.