1. Bullet resistant hollow metal door and frame assemblies tested in accordance with UL 7 52 and in compliance with the following:
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1 Various Locations PROJECT#: R SECTION BULLET RESISTANT DOOR AND FRAMES PART 1-GENERAL 1.1 RELATED DOCUMENTS Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 01 Specification Sections, apply to this Section. 1.2 SUMMARY Section Includes: 1. Bullet resistant hollow metal door and frame assemblies tested in accordance with UL 7 52 and in compliance with the following: B. Codes and References: Comply with the version year adopted by the Authority Having Jurisdiction. 1. ANSVSDI A Recommended Specifications for Standard Steel Doors and Frames. 2. ANSVSDI A Recommended Practice for Hardware Reinforcing on Standard Steel Doors and Frames. 3. ANSVSDI A Test Procedure and Acceptance Criteria for Prime Painted Steel Surfaces for Steel Doors and Frames. 4. ANSVSDI A Recommended Erection Instructions for Steel Frames. 5. ASTM A1008 -Standard Specification for Steel Sheet, Cold-Rolled, Carbon, Structural, High-Strength Low-Alloy and High-Strength Low-Alloy with Improved Formability. 6. ASTM A653 -Standard Specification for Steel Sheet, Zinc-Coated (Galvanized) or Zinc Iron Alloy-Coated (Galvannealed) by the Hot-Dip Process. 7. ANSVBHMA A Hardware Preparation in Steel Doors and Frames. 8. ANSVSDI Installation and Troubleshooting Guide for Standard Steel Doors and Frames. 1.3 SUBMITTALS Product Data: For each type of product indicated. Include construction details, material descriptions, core descriptions, hardware reinforcements, profiles, anchors, and finishes. B. Door hardware supplier is to furnish templates, template reference number and/or physical hardware to the steel door and frame supplier in order to prepare the doors and frames to receive the finish hardware items. C. Shop Drawings: Include the following: 1. Elevations of each door design. 2. Details of doors, including vertical and horizontal edge details and metal thicknesses. BULLET RESISTANT DOORS AND FRAMES
2 Various Locations PROJECT#: R Frame details for each frame type, including dimensioned profiles and metal thicknesses. 4. Locations of reinforcement and preparations for hardware. 5. Details of wall opening condition. 6. Details of anchorages, joints, field splices, and connections. 7. Details of accessories. 8. Details of preparations for power, signal, and control systems. D. Samples for Verification: 1. Samples are only required by request of the architect and for manufacturers that are not current members of the Steel Door Institute. E. Informational Submittals: 1. Certificates of Compliance: Submit any information necessary to indicate compliance with this specification section. 1.4 QUALITY ASSURANCE Manufacturers Qualifications: Obtain bullet resistant door and frame assemblies through one source from a single manufacturer with a minimum 5 years of documented experience producing bullet resistant door and frame type work similar to that indicated for this Project and that have a proven record of successful in-service performance. B. Bullet resistant door and frame assemblies to be certified by an independent laboratory to applicable UL standards. 1. Provide bullet resistant assemblies with minimum UL 7 52, Level 3 rating. 1.5 DELIVERY, STORAGE, AND HANDLING Deliver bullet resistant hollow metal work palletized and crated to provide protection during transit and Project-site storage. Do not use non-vented plastic. B. Deliver welded frames with two removable spreader bars across bottom of frames, tack welded to jambs and mullions. 1.6 PROJECT CONDITIONS Field Measurements: Verify actual dimensions of openings by field measurements before fabrication. 1.7 COORDINATION Coordinate installation of anchorages for bullet resistant hollow metal frames. Furnish setting drawings, templates, and directions for installing anchorages, including sleeves, concrete inserts, anchor bolts, and items with integral anchors. Deliver such items to Project site in time for installation. BULLET RESISTANT DOORS AND FRAMES
3 Various Locations PROJECT#: R WARRANTY Provide manufacturer's written 5 year warranty against defects in materials and workmanship upon final completion and acceptance of Work in this section. PART 2 -PRODUCTS 2.1 MANUFACTURERS Manufacturers: Subject to compliance with requirements, provide products by one of the following: 1. Ambico, Ltd. 2. Armortex, Inc. 3. Chicago Bullet Proof Systems. 4. Krieger Specialty Products. 5. Security Metal Products. B. Substitutions: Material from alternate bullet resistant door and frame fabricators will not be accepted on jobsite without prior written and sample approval in accordance with requirements specified in Division MATERIALS Cold-Rolled Steel Sheet: ASTM A 1008/A 1008M, Commercial Steel (CS), Type B; suitable for exposed applications. B. Frame Anchors: ASTM A 653/A 653M, Commercial Steel (CS), Commercial Steel (CS), Type B; with minimum G60 (Z180) or A60 (ZF180) metallic coating. 2.3 BULLET RESISTANT HOLLOW METAL DOORS General: Provide 1-3/4 inch doors of type and design indicated, not less than thickness indicated; fabricated with smooth surfaces, without visible joints or seams on exposed faces unless otherwise indicated. Comply with ANSIISDI A Design: Flush panel. 2. Core Construction: Manufacturer's standard bullet resistant door core construction designed and tested for the specified UL 752 standard Level rating. 3. Level/Model: Level 3 and Physical Performance Level A (Extra Heavy Duty), Minimum 14 gage (0.067-inch -1.7-mm) thick steel, Model2 (Fully welded, seamless face and edges). 4. Vertical Edges: Vertical edges to have the face sheets joined by a continuous weld extending the full height of the door. Welds are to be ground, filled and dressed smooth. Beveled Edge, 1/8 inch in 2 inches (3 mm in 50 mm). 5. Top and Bottom Edges: Reinforce tops and bottoms of doors with a continuous steel channel not less than 12 gage (0.105-inch -2.7 mm), extending the full width of the door and welded to the face sheet. Finish top and bottom to provide a smooth flush condition. BULLET RESISTANT DOORS AND FRAMES
4 Various Locations PROJECT#: R Surface Applied Hardware Reinforcements: Fabricate according to ANSIISDI A250.6 with reinforcing plates from same material as door face sheets 2.4 BULLET RESISTANT HOLLOW METAL FRAMES General: Provide frames of the type and profile indicated, not less than thickness indicated; to comply with ANSIISDI A Fabricate frames with mitered corners. 2. Fabricate frames with "closed and tight" mitered, full depth continuously welded seams, finished smooth with no visible seam unless otherwise indicated. Knock down type frames are not permitted. 3. Minimum 14 gage (0.067-inch -1.7-mm) thick steel sheet. B. Surface Applied Hardware Reinforcements: Fabricate according to ANSIISDI A250.6 Table 4 with reinforcement plates from same material as frames. 2.5 FRAME ANCHORS Jamb Anchors: 1. Postinstalled Expansion Type for In-Place Concrete or Masonry: Minimum 3/8-inchdiameter bolts with expansion shields or inserts. Provide pipe spacer from frame to wall, with throat reinforcement plate, welded to frame at each anchor location. 2.6 FABRICATION Fabricate bullet resistant hollow metal work to be rigid and free of defects, warp, or buckle. Accurately form metal to required sizes and profiles, with minimum radius for thickness of metal. Where practical, fit and assemble units in manufacturer's plant. When shipping limitations so dictate, frames for large openings are to be fabricated in sections for splicing or splining in the field by others. B. Tolerances: Fabricate bullet resistant hollow metal work to tolerances indicated in ANSIISDI A C. Bullet Resistant Hollow Metal Frames: Where frames are fabricated in sections due to shipping or handling limitations, provide alignment plates or angles at each joint, fabricated of same thickness metal as frames. 1. Welded Frames: Full depth continuously weld frame seams; grind, fill, dress, and make smooth and flush. a. Welded frames are to be provided with two steel spreaders temporarily attached to the bottom of both jambs to serve as a brace during shipping and handling. Spreader bars are for bracing only and are not to be used to size the frame opening. 2. High Frequency Hinge Reinforcement: Provide 12 gage angle reinforcements for butt type hinges on every door and frame assembly. 3. Jamb Anchors: Provide number and spacing of anchors as follows: BULLET RESISTANT DOORS AND FRAMES
5 Various Locations PROJECT#: R a. Locate anchors not more than 18 inches from top and bottom of frame. Space anchors not more than 32 inches o.c.: D. Surface Hardware Preparation: Factory prepare bullet resistant hollow metal work to receive template mortised hardware; include cutouts, reinforcement, mortising, drilling, and tapping according to the Door Hardware Schedule and templates furnished as specified in Division 08 Section, "Door Hardware." 1. Locate hardware as indicated, or if not indicated, according to ANSVSDI A Reinforce doors and frames to receive non-template, mortised and surface-mounted door hardware. 3. Comply with applicable requirements in ANSVSDI A250.6 and ANSVDHI Al15 Series specifications for preparation of bullet resistant hollow metal work for hardware. 2.7 STEEL FINISHES Prime Finish: Doors and frames to be cleaned, and chemically treated to insure maximum finish paint adhesion. Surfaces of the door and frame exposed to view to receive a factory applied coat of rust inhibiting shop primer. 1. Shop Primer: Manufacturer's standard, fast-curing, lead and chromate free primer complying with ANSVSDI A acceptance criteria; recommended by primer manufacturer for substrate; compatible with substrate and field-applied coatings despite prolonged exposure. PART 3- EXECUTION 3.1 EXAMINATION B. c. Examine substrates, areas, and conditions, with Installer present, for compliance with requirements for installation tolerances and other conditions affecting performance of the Work. General Contractor to verify the accuracy of dimensions given to door and frame manufacturer for existing openings or existing frames (strike height, hinge spacing, hinge back set, etc.). Proceed with installation only after unsatisfactory conditions have been corrected. 3.2 PREPARATION B. c. Remove welded-in shipping spreaders installed at factory. Restore exposed finish as required to make repaired area smooth, flush, and invisible on exposed faces. Prior to installation, adjust and securely brace welded bullet resistant hollow metal frames for squareness, alignment, twist, and plumbness. Tolerances shall comply with SDI-117 "Manufacturing Tolerances Standard Steel Doors and Frames." BULLET RESISTANT DOORS AND FRAMES
6 Various Locations PROJECT #: Rl D. Drill and tap doors and frames to receive non-template, mortised, and surface-mounted door hardware. 3.3 INSTALLATION General: Install bullet resistant hollow metal work plumb, rigid, properly aligned, and securely fastened in place; comply with Drawings and manufacturer's written instructions. B. Bullet Resistant Hollow Metal Frames: Install bullet resistant hollow metal frames of size and profile indicated. Comply with ANSVSDI A Set frames accurately in position, plumbed, aligned, and braced securely until permanent anchors are set. After wall construction is complete, remove temporary braces, leaving surfaces smooth and undamaged. Shim as necessary to comply with installation tolerances. a. Where frames are fabricated in sections because of shipping or handling limitations, field splice at approved locations by welding face joint continuously; grind, fill, dress, and make splice smooth, flush, and invisible on exposed faces. C. Bullet Resistant Hollow Metal Doors: Fit bullet resistant hollow metal doors accurately in frames, within clearances specified below. Shim as necessary. 1. Non-Fire-Rated Standard Steel Doors: a. Jambs and Head: 1/8 inch (3 mm) plus or minus 1/16 inch (1.6 mm). b. Between Edges of Pairs of Doors: 1/8 inch (3 mm) plus or minus 1/16 inch (1.6 mm). c. Between Bottom of Door and Top of Finish Floor (No Threshold): Maximum 3/4 inch (19 mm). 3.4 ADJUSTING AND CLEANING Final Adjustments: Check and readjust operating hardware items immediately before final inspection. Leave work in complete and proper operating condition. Remove and replace defective work, including bullet resistant hollow metal work that is warped, bowed, or otherwise unacceptable. B. Remove grout and other bonding material from bullet resistant hollow metal work immediately after installation. C. Prime-Coat Touchup: Immediately after erection, sand smooth rusted or damaged areas of prime coat and apply touchup of compatible air-drying, rust-inhibitive primer. END OF SECTION BULLET RESISTANT DOORS AND FRAMES
7 Various Locations PROJECT #: R SECTION DOOR HARDWARE PART 1 -GENERAL 1.1 SUMMARY Section includes: 1. Mechanical door hardware for the following: a. Swinging doors. 2. Cylinders for door hardware specified in other Sections. 3. Electrified door hardware. B. Products furnished, but not installed, under this Section include the products listed below. Coordinating and scheduling the purchase and delivery of these products remain requirements of this Section. 1.2 ACTION SUBMITTALS Product Data: For each type of product indicated. B. Shop Drawings: 1. Keying Schedule: Prepared by or under the supervision of Installer, detailing Owner's final keying instructions for locks. 1.3 QUALITY ASSURANCE Installer Qualifications: Supplier of products and an employer of workers trained and approved by product manufacturers and an Architectural Hardware Consultant who is available during the course of the Work to consult with Contractor, Architect, and Owner about door hardware and keying. 1.4 DELIVERY, STORAGE, AND HANDLING Deliver keys to manufacturer of key control system for subsequent delivery to Owner. B. Deliver keys to Owner by registered mail or overnight package service. DOOR HARDWARE
8 Various Locations PROJECT#: R WARRANTY Special Warranty: Manufacturer's standard form in which manufacturer agrees to repair or replace components of door hardware that fail in materials or workmanship within specified warranty period. 1. Warranty Period: Three years from date of Substantial Completion, unless otherwise indicated. PART 2 -PRODUCTS 2.1 SCHEDULED DOOR HARDWARE Provide door hardware for each door as scheduled in Part 3 "Door Hardware Schedule" Article to comply with requirements in this Section. 1. Door Hardware Sets: Provide quantity, item, size, finish or color indicated, and products complying with BHMA designations referenced. B. Designations: Requirements for design, grade, function, finish, size, and other distinctive qualities of each type of door hardware are indicated in Part 3 "Door Hardware Schedule" Article. Products are identified by using door hardware designations, as follows: 1. Named Manufacturers' Products: Manufacturer and product designation are listed for each door hardware type required for the purpose of establishing minimum requirements. Manufacturers' names are abbreviated in Part 3 "Door Hardware Schedule" Article. 2. References to BHMA Designations: Provide products complying with these designations and requirements for description, quality, and function. 2.2 HINGES Hinges: BHMA A Provide template-produced hinges for hinges installed on hollowmetal doors and hollow-metal frames. 2.3 MECHANICAL LOCKS AND LATCHES Strikes: Provide manufacturer's standard strike for each lock bolt or latchbolt complying with requirements indicated for applicable lock or latch and with strike box and curved lip extended to protect frame; finished to match lock or latch. 1. Flat-Lip Strikes: For locks with three-piece anti:friction latchbolts, as recommended by manufacturer. B. Bored Locks: BHMA A156.2; Grade 1; Series DOOR HARDWARE
9 Various Locations PROJECT #: R LOCK CYLINDERS Lock Cylinders: Tumbler type, constructed from brass or bronze, stainless steel, or nickel silver. 1. Manufacturer: Same manufacturer as for locking devices. 2.5 KEYING Keying System: Factory registered, complying with guidelines in BHMA A156.28, Appendix Incorporate decisions made in keying conference. 1. Existing System: a. Master key or grand master key locks to Owner's existing system. B. Keys: Nickel Silver 1, Stamping: Permanently inscribe each key with a visual key control number and include the following notation: a. Notation: "DO NOT DUPLICATE." 2. Quantity: In addition to one extra key blank for each lock, provide the following: 2.6 AUXILIARY DOOR HARDWARE Auxiliary Hardware: BHMAA FABRICATION Fasteners: Provide door hardware manufactured to comply with published templates prepared for machine, wood, and sheet metal screws. Provide screws that comply with commercially recognized industry standards for application intended, except aluminum fasteners are not permitted. Provide Phillips flat-head screws with finished heads to match surface of door hardware, unless otherwise indicated. 1. Concealed Fasteners: For door hardware units that are exposed when door is closed, except for units already specified with concealed fasteners. Do not use through bolts for installation where bolt head or nut on opposite face is exposed unless it is the only means of securely attaching the door hardware. Where through bolts are used on hollow door and frame construction, provide sleeves for each through bolt. 2. Spacers or Sex Bolts: For through bolting of hollow-metal doors. 2.8 FINISHES Provide finishes complying with BHMA A as indicated in door hardware schedule. DOOR HARDWARE
10 Various Locations PROJECT#: R B. Protect mechanical finishes on exposed surfaces from damage by applying a strippable, temporary protective covering before shipping. PART 3- EXECUTION 3.1 INSTALLATION B. Steel Doors and Frames: For surface applied door hardware, drill and tap doors and fi ames according to ANSIISDI A Mounting Heights: Mount door hardware units at heights to comply with the following unless otherwise indicated or required to comply with governing regulations. 1. Standard Steel Doors and Frames: ANSIISDI A C. Install each door hardware item to comply with manufacturer's written instructions. Where cutting and fitting are required to install door hardware onto or into surfaces that are later to be painted or finished in another way, coordinate removal, storage, and reinstallation of surface protective trim units with finishing work. Do not install surface-mounted items until finishes have been completed on substrates involved. 1. Set units level, plumb, and true to line and location. Adjust and reinforce attachment substrates as necessary for proper installation and operation. 2. Drill and countersink units that are not factory prepared for anchorage fasteners. Space fasteners and anchors according to industry standards. D. Hinges: Install types and in quantities indicated in door hardware schedule but not fewer than the number recommended by manufacturer for application indicated or one hinge for every 30 inches of door height, whichever is more stringent, unless other equivalent means of support for door, such as spring hinges or pivots, are provided. E. Lock Cylinders: Install construction cores to secure building and areas during construction period. F. Stops: Provide floor stops for doors unless wall or other type stops are indicated in door hardware schedule. Do not mount floor stops where they will impede traffic. G. Adjustment: Adjust and check each operating item of door hardware and each door to ensure proper operation or function of every unit. Replace units that cannot be adjusted to operate as intended. Adjust door control devices to compensate for final operation of heating and ventilating equipment and to comply with referenced accessibility requirements. DOOR HARDWARE
11 Various Locations PROJECT#: R DOOR HARDWARE SCHEDULE Door to Range Behind Bullet Trap 3 Standard Hinges 1 Lockset 1 Wall Door Stop A8112 Series 4000, F82 L02251 US32D END OF SECTION DOOR HARDWARE
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