PROPOSAL / SPECIFICATION

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1 PROPOSAL / SPECIFICATION FMSA: CHOCOLATIER / ICE-CREAM MANUFACTURE BY JASON JANSZ- SPECIFICATION CONSULTANT DATE 29/10/2015

2 Product Overview Main Production & Commercial Kitchen areas / Coolrooms / Freezers: Sikafloor mm Polyurethane cement flooring Slip rating : R12 with B1 Bauxite non slip material Colour: TBC High Performance non slip Chemical and impact resistance 10 Year Guarantee all information in this proposal is to read in conjunction with the latest Technical Data Sheets and Application Manuals

3 Product Overview Circulation Zones / Clean Stores : for extra point loads, trolleys, mitigation and overall longevity of system. Sikafloor 263SL/264T Finish - 2mm Epoxy floor system Comprised of: Primer: Sikafloor per mixed litre Body : Sikafloor 2 mixed litres per m2 Top: Sikafloor 5-6m2 per mixed litre Colour In approved RAL Colour Codes. Texture To conform to R-10 and customers requirement 3-4% 60 or 80 mesh silica carbide, customer to verify sample before proceeding. *Washbays may require higher profile non slip. all information in this proposal is to read in conjunction with the latest Technical Data Sheets and Application Manuals

4 New Resin Coves: Sikafloor 29 5mm rendered to up stands and formed coves, Sealed with Two coats Sikafloor 31 PurCem Top Coat. Epoxy Floor Grading: (ponding water repair) Sikafloor 160 or Sikafloor 94 High strength epoxy mortar Mix Design not to exceed 6-1 Sand / epoxy resin ratio Install falls to comply to a minimum 1 in 100 fall Suggest 1 in 80 falls for more efficient drainage of the floor area. Strip Drains: Option 1: Sikafloor 29 6mm rendered to up stands and formed coves, Sealed with Two coats Sikafloor 31 PurCem Top Coat. Option 2: Fibreglass reinforced epoxy with 2-3 top coats Sikafloor 31 PurCem all information in this proposal is to read in conjunction with the latest Technical Data Sheets and Application Manuals

5 PREPARATION AND TERMINATION DETAIL Production Flooring Areas Remove existing damaged flooring material to sound substrate Preparation to be by Scarification / Grinding / Saw cut combination Grinding should be as such to help remove trowel marks and associated water ponding caused be trowel mark defects in existing floor A surface profile of CSP 4-5 as a minimum should be produced. (tailored to project) Termination Saw cuts to be cut around/along all drains, equipment, walls and edge terminations. In accordance with PurCem application manual all information in this proposal is to read in conjunction with the latest Technical Data Sheets and Application Manuals

6 Cracks: Cracks are to be treated as per below detail, a bandage over the crack once repaired can be installed to aid in guarding against future cracking. (please note that structural movement of concrete can not be controlled and may be susceptible to further cracking) all information in this proposal is to read in conjunction with the latest Technical Data Sheets and Application Manuals

7 Terminations All terminations of the floor to Stainless equipment to be Sikaflex Tank or Sikaflex 11 FC Prime to stainless using Primer 210 Scuff and clean stainless - Wait for 40 minutes then apply sealant Drains Thickening of Sikafloor PurCem along drain edge to a depth of 10mm. Drain / PurCem interface to be cut then sealed using Sikaflex Tank all information in this proposal is to read in conjunction with the latest Technical Data Sheets and Application Manuals

8 Strip and Lined Drain/Pits Termination: Thickening of Sikafloor PurCem along drain edge to a depth of 10mm. Drain / PurCem interface to be cut then sealed using Sikaflex Tank all information in this proposal is to read in conjunction with the latest Technical Data Sheets and Application Manuals

9 Concrete Kerb / Cove detail: kerbs are to be rendered with Sikafloor 29 PurCem, key joints are to be cut at the top edge for good adhesion then sealed at the panel interface with Sikaflex 11FC food grade sealant all information in this proposal is to read in conjunction with the latest Technical Data Sheets and Application Manuals

10 Joints and Heat Strips Construction joint s to have a thickening of PurCem along edges of joint. Re cut and caulk with Sikaflex Tank Food grade sealant all information in this proposal is to read in conjunction with the latest Technical Data Sheets and Application Manuals

11 QA - TESTING On site sample to be placed for control reference Texture and thickness Pull off test to be conducted on the sample 1.5Mpa minimum requirement Contractor to provide a QA document demonstrating process of application, product usage- Batch numbers and site conditions. Post application, Head contractor or Flooring installer to demonstrate flooring thickness conformance by a series of random mini cores. Approx. 1 core per 100m2 all information in this proposal is to read in conjunction with the latest Technical Data Sheets and Application Manuals

12 GENERAL INFORMATION QUALITY ASSURANCE Manufacturing qualifications: The manufacturer of the specified product shall be ISO 9001 certified and have a recognized and on-going quality insurance program independently audited on a regular basis. Contractor qualifications: The contractor is to be an approved licence applicator by Sika Australia Pty Ltd. A list of approved applicators can be obtained by contacting Sika Australia directly. DELIVERY, STORAGE, AND HANDLING All materials must be delivered in original, unopened containers with the manufacturer's name, labels, product identification, and batch numbers. Damaged material must be removed from the site immediately. Store all materials off the ground and protect from rain, freezing or excessive heat until ready for use. Store and handle the specified product as recommended by the manufacturer. JOB CONDITIONS Environmental Conditions: Do not apply material if it is raining or snowing or if such conditions appear to be imminent. Minimum application temperature 5ºC and rising. Protection: Precautions should be taken to avoid damage to any surface near the work zone due to mixing and handling of the specified material SUBMITTALS Submit two copies of manufacturer's actual literature including: Product Data Sheets and appropriate Material Safety Data Sheets (MSDS). all information in this proposal is to read in conjunction with the latest Technical Data Sheets and Application Manuals

13 WARRANTY Provide a written warranty from the manufacturer against defects of materials for a period of one (1)2 years, beginning with date of substantial completion of the project. OTHER This technical specification is to be read in conjunction with the project contract documents and specification where relevant. All work to be carried out in accordance with the current Sika Australia Pty Ltd Technical Data Sheets. Any changes from this specification during the course of the contract must be in writing and a copy forwarded to Sika Australia Pty Ltd. Contractors are to provide protection to all adjacent surfaces including sensitive equipment etc. Sika Contractors are required to keep the work area secure and tidy at all times and to remove all debris and equipment from the site once work is complete. All surfaces are to be cleaned by the contractor. The contractor is to inspect all areas to be treated and must be satisfied that the surface is satisfactory to receive the proposed Sikafloor system. If any doubt exists it is the responsibility of the contractor to seek advice from Sika Australia Pty Ltd. all information in this proposal is to read in conjunction with the latest Technical Data Sheets and Application Manuals

14 LEGAL NOTE The information, and, in particular, the recommendations relating to the application and end-use of Sika products, are given in good faith based on Sika's current knowledge and experience of the products when properly stored, handled and applied under normal conditions in accordance with Sika s recommendations. in practice, the differences in materials, substrates and actual site conditions are such that no warranty in respect of merchantability or of fitness for a particular purpose, nor any liability arising out of any legal relationship whatsoever, can be inferred either from this information, or from any written recommendations, or from any other advice offered. The user of the product must test the products suitability for the intended application and purpose. Sika reserves the right to change the properties of its products. The proprietary rights of third parties must be observed. All orders are accepted subject to our current terms of sale and delivery. Users must always refer to the most recent issue of the local Product Data Sheet for the product concerned, copies of which will be supplied on request. all information in this proposal is to read in conjunction with the latest Technical Data Sheets and Application Manuals

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16 Construction Product Data Sheet Edition 15 June 2015 Sikafloor -CureHard-24 Transparent surface hardener, dustproofer, densifier, sealer and curing compound for concrete Description Uses Advantages Storage and Shelf Life Instructions for Use Surface Preparation Application Sikafloor-CureHard-24 us a one part, clear liquid used to cure, harden and seal fresh or hardened concrete. It reacts with the calcium hydroxide in the concrete to produce an improved resistant and dust free finish. Horizontal old or new concrete surfaces, where a hard surface with light to moderate abrasion resistance is required e.g. warehouses, industrial plants, stores, shopping malls, parking structures, service stations, hangers etc. On concrete slabs where no specific curing efficiency or standards are required. Suitable for interior or exterior applications. As a densifier in the process of grinding and polished concrete finishes. Ready to use Easy to apply Improved chemical and abrasion resistance compared to untreated concrete Reduced dusting of concrete floors Reduced loss of water of new concrete while setting Improves cleanability Non-yellowing Good penetration Solvent free Colourless and odourless Environmentally friendly Stored in original sealed containers in dry, frost free conditions within the temperature range of +5 C to +32 C, this product will keep for a minimum of two (2) years. If frozen the product must be discarded. All substrates must be sound, dry and free from oil, grease, curing compounds impregnations, wax, coatings and loose material. For best results concrete floors should be treated 7-14 days after placement. Concrete less than 3 days old may contain excess moisture that will inhibit penetration of Sikafloor-CureHard-24 into the concrete. Polished surface hardener Sikafloor-CureHard-24 is ready to use straight from the counter. Sikafloor-CureHard-24 is applied in one undiluted uniform coat at an application rate between 5 to 7m²/litre (depending on the porosity of the substrate). For ground and hightly polished method. Add Curehard 24 to the girinding process to produce a hightly dense and lustre finish. To ensure maximum penetration, scrub material into the surface with a stiff-bristle broom or an industrial floor-scrubbing machine for a minimum of 30 minutes, and until product begins to gel or becomes slippery. Wet material lightly with water spray and rework it into the surface for another 10 to 20 minutes. After this process, rinse the floor and remove any excess material with a squeegee and wet vacuum. Do not allow the material to pond, as this will cause white staining when dry. On porous rough-textured or broom finished surfaces a second application may be required. The second application can be installed 2-4 hours following the first one and is recommended to ensure maximum densification and protection. Floors are available for use and vehicle traffic 4-6 hours after the removal of excess material. Sikafloor -CureHard-24 Page 1 of 3

17 Construction Product Data Sheet Edition 15 June 2015 Surface can then be buffed to produce a low sheen hardener finish. Densifier in grind/polish system Apply Curehard 24 by spray or Squeegee to the surface between grinding stage. One application minimum. Optimum result is achieved by two applications one in the early stages and another at the later stages of the grinding process. Note: Do not apply at polishing stage uneven colour may result Curing Compound Apply by spray method evenly as soon as the concrete has reached hardened state. Sealing Apply by spray method evenly at the prescribed rate. WARNING: Subsequent coatings or adhesives will not bond to concrete treated with Curehard 24. If a coating or adhesive is required to be bonded to concrete treated with CureHard-24, Captive shot blast to CSP-4 prior to any application taking place Cleaning Technical and Physical Data Clean all tools with warm soapy water immediately after use. Do not allow Sikafloor-CureHard-24 to dry as it can only be removed mechanically. Form Density (at 20 C) Colourless odourless liquid 1.15 kg/l Solids Content Approx. 24% Abrasion Curing 35% increase in abrasion resistance (Taber Abrader Wheel H-22/1000g/500 cycles) Reduce moisture loss by a minimum of 90% during initial 24 hours. Application Rate Application Temperature (ambient and substrate) Packaging and Sizes 5 to 7m²/litre (depending on the porosity of the substrate) Minimum substrate temperature: +8 C Maximum substrate temperature: +30 C Maximum relative humidity: ~80% Sikafloor-CureHard-24 is available in 20 litre pails and 205 litre non-returnable drums. Sikafloor -CureHard-24 Page 1 of 3

18 Construction Product Data Sheet Edition 15 June 2015 Important Notes Handling Precautions Important Notification Not suitable for nature stone. Do not apply over areas previously treated with membrane forming sealers unless these sealers have been completely removed. Sikafloor-CureHard-24 will not alter the appearance of the concrete surfaces, so it will not hide serious staining or excessive wear. Sikafloor-CureHard-24 cannot be expected to make bad disintegrating concrete good. The product will not effectively work on lightweight, extremely porous or worn concrete. Avoid contact with skin and eyes. Avoid contact with foodstuff and utensils. Wear protective clothing, gloves, goggles etc. In the event of contamination wash thoroughly with water. If the eyes or mouth are affected wash with clean water and obtain medical attention immediately. For further information, refer to the Sika Material Safety Data Sheet, which is available on request. If in doubt always follow the directions given on the pack or label. The information, and, in particular, the recommendations relating to the application and end-use of Sika s products, are given in good faith based on Sika s current knowledge and experience of the products when properly stored, handled and applied under normal conditions. In practice, the differences in materials, substrates and actual site conditions are such that no warranty in respect of merchantability or of fitness for a particular purpose, nor any liability arising out of any legal relationship whatsoever, can be inferred either from this information, or from any written recommendations, or from any other advice offered. The proprietary rights of third parties must be observed. All orders are accepted subject of our terms and conditions of sale. Users should always refer to the most recent issue of the Technical Data Sheet for the product concerned, copies of which will be supplied on request. PLEASE CONSULT OUR TECHNICAL DEPARTMENT FOR FURTHER INFORMATION. Sika Australia Pty Limited aus.sika.com ABN Tel: Sikafloor -CureHard-24 Page 3 of 3

19 Construction Product Data Sheet Edition 21 November 2014 Sikafloor -263 SL/264 Solvent Free, Coloured, Universal Epoxy Resin Based Flooring System Description Uses Sikafloor -263 SL/264 is a 2-component solvent free pigmented epoxy resin based flooring system. The material can be classified into three systems: 1. Sikafloor -264: a high build roll on coat 2. Sikafloor -263 SL: a smooth self levelling floor topping system 3. Sikafloor -263 NS: an anti-slip self levelling floor topping system As a high build roll on coating Sikafloor -264 or self-levelling floor topping Sikafloor -263 SL for: Food processing industry Chemical/pharmaceutical industry Power stations Plastics industry Laboratories and rooms subject to radiation Clean rooms, exhibition halls and showrooms Demonstration areas and training rooms Washrooms, cloakrooms As an anti-slip self levelling floor topping Sikafloor -263 NS for: Wet and dry process areas ie. Beverage industry, bottling plants, dairies, meat processing plant etc. Workshops and factories Warehouses, loading bays and ramps Hangars For use on mineral-based substrates such as: Concrete Mortar Stone Epoxy Modified Mortars (EpoCem) Advantages High mechanical properties Good abrasion resistance Good chemical resistance High durability Coloured Solvent free Jointless Easy and fast to apply Easily cleaned and maintained Waterproof Storage and Shelf Life Instructions for Use Stored in original unopened containers within the temperature range of +5ºC to +30ºC this product will keep for a minimum of one (1) year. Sikafloor -263 SL/264 Page 1 of 6

20 Surface Preparation Priming Mixing Cleaning Application Surfaces must be clean, dry and free from all traces of loose material, old coatings, curing compounds, release agents, laitance, oil and greases etc. Substrate compressive strength should be at least 25MPa, cohesive bond strength at least 1.5MPa and with moisture content below 4%. For Substrate Moisture content more than 4%, please refer to various priming options below. Structurally unsound layers and surface contaminants must be mechanically removed by abrasive blasting, blast-tracking or grinding. Substrates heavily impregnated with oil must be cleaned by torching or suitable solvent cleaning methods. To check that all traces of oil have been completely removed, sprinkle a few drops of water over the surface. If all water is quickly absorbed, the surface is sufficiently oil and grease free. If water forms into globules that remain on the surface, further thorough treatment of the substrate is necessary. Sikafloor -263 SL when used as a self-levelling floor topping will not reprofile irregular substrates. For reprofiling defects on horizontal surfaces a suitable patching mortar is required. The patching mortar can be of epoxy or cementitious base depending on the scope, particular conditions and requirements of the work. Contact the Sika Technical Department for further information. If Substrate moisture content is < 4%: Apply Sikafloor -160 in accordance with the Product Data Sheet. For the best results and to minimise pin-holing in the primer and the top coat, apply the Sikafloor -160 to substrates that are either decreasing in temperature or maintaining a constant temperature. If Substrate moisture content is > 4% and < 6% using Sika Tramex Meter (at the time of application): Apply Sikafloor 161 (Which is Sikafloor 264 Neat Part A+B). Please note that the moisture content must be < 4% pbw using the CM measurement or Oven Dry method. Substrates prone to rising moisture vapour (eg. slab on ground with no waterproof membrane underlay) or with a moisture content in excess of 6% should be treated with Sikagard -720 EpoCem or Sikafloor -81 EpoCem. These products provide a temporary moisture barrier so that the subsequent epoxy coating can fully cure and bond to the substrate without interference from rising moisture. Substrates treated with EpoCem products in accordance with the Technical Data sheets require no further priming once it s water content is less than 4%, prior to the application of Sikafloor -263 SL/264. Prior to mixing, stir component A (resin) thoroughly. Add the pigment pack and all of component B (hardener) and mix components thoroughly with a low speed electric stirrer ( rpm) for a minimum of 3 minutes until a uniform mix has been achieved. For self-levelling floor toppings add the required quantity of Sikafloor -263 filler gradually while continuing to mix, avoiding air entrapment in the manner of mixing. Mix until a homogenous consistency is achieved. All equipment should be cleaned immediately after use with Sika Colma Cleaner. Hardened material will have to be mechanically removed. Wash soiled hands and skin thoroughly in hot soapy water. Prior to application, confirm substrate moisture content is below 4%, where the substrate moisture content is 4% - 6% use Sikafloor 161 in accordance with guidelines above. In case of moisture content more than 6% Sikafloor - EpoCem should be applied as a temporary moisture barrier. High build roll on coating Sikafloor -264: Apply mixed Sikafloor -264 onto unprimed substrate by brush or roller. For heavy duty service or for surfaces with abnormal absorbency, prime with Sikafloor Self Levelling Floor Topping Sikafloor -263 SL: Pour mixed Sikafloor -263 SL onto primed substrate and spread evenly to the required thickness with a notched trowel. Roll immediately in two directions with a spiked roller. Anti-slip Self Levelling Floor Topping Sikafloor -263 NS: Apply Sikafloor -263 SL: self levelling floor topping to primed or unprimed substrate depending on the condition of the substrate. Allow to partially cure and blind surface with kiln dried quartz sand as follows: For a slightly textured, antislip finish: Sikadur For a course-textured finish offering maximum grip: Sikadur Carborundum can also be used for high durability anti-slip finishes. Allow the Sikafloor -263 SL to cure and remove loose sand by vacuum. Apply sealer coat of unfilled Sikafloor -264 (part A + B) by short pile roller. Sikafloor -263 SL/264 Page 2 of 6

21 Floor Coating Systems and Consumption Rates ROLL ON COATING (Sikafloor -264) Two Coats Sikafloor -264 (Part A + B) Material Consumption Approx kg/m²/coat or 5-6 m 2 /litre (two coats required) SELF-LEVELLING FLOOR TOPPING (Sikafloor -263 SL) Primer Sikafloor -160 (Part A + B) Material Consumption Approx kg/m² or 2-3 m²/litre Top Coat Sikafloor -263 SL (Part A + B + C) Floor Topping Thickness 1.6 mm to 3 mm Material Consumption Approx. 1.8 kg/m² or approx. 1m 2 /litre/mm thickness ANTI-SLIP SELF-LEVELLING FLOOR TOPPING (Sikafloor -263 NS) Primer (optional) Sikafloor -160 (Part A + B) Material Consumption Base Coat Material Consumption Anti-Slip surface Approx kg/m² or 2-3 m²/litre Sikafloor -263 SL (Part A + B + C) minimum 1.0 mm thickness Approx. 1.8 kg/m² per mm or approx. 1m 2 /litre/mm thickness (base coat) Kiln dry quartz sand filler at 3-5 kg/m² (granular size to suit anti-slip requirements) Seal Coat Sikafloor -264 (Part A + B) Material Consumption Technical and Physical Data Approx. 0.6 kg/m² per coat or approx. 2.0 m²/litre (seal coat) Form Part A Viscous liquid Density (23 C) Mixing ratio Part B Part C Slightly viscous transparent liquid Fine sand filler (Sikafloor -Filler) Sikafloor -263 SL Sikafloor -264 Part A ~ 1.50 kg/l Part A ~ 1.64 kg/l Part B ~ 1.00 kg/l Part B ~ 1.00 kg/l Mixed resin ~ 1.43 kg/l Mixed resin ~ 1.40 kg/l Filled resin 1 : 1 ~ 1.84 kg/l All Density values at +23ºC (DIN EN ISO ) Sikafloor -263 SL Part A Part B Part C Parts by mass approx. Parts by volume approx.( loose poured volume) Sikafloor -264 Part A Part B Parts by mass Parts by volume Mechanical Strength Compressive strength EN MPa, 28 23ºC Abrasion resistance DIN mg (Taber Abraser), 8 23ºC Shore D Hardness 77 Heat Resistance 80ºC Damp 120ºC Dry (without chemical or mechanical exposure) Sikafloor -263 SL/264 Page 3 of 6

22 Thermal Resistance Exposure* Permanent Short term max. 7 d Short term max. 12 h Dry Heat +50ºC +80ºC +100ºC Short term moist/wet heat* up to +80ºC where exposure is only occasional (steam cleaning etc.) * No simultaneous chemical and mechanical exposure. Potlife Temperature +10ºC +20ºC +30ºC Time ~ 50 minutes ~ 25 minutes ~ 15 minutes Waiting Time / Overcoating Before applying Sikafloor -263 SL on Sikafloor 160 allow: Substrate temperature Minimum Maximum +10ºC 24 hours 4 days +20ºC 12 hours 2 days +30ºC 6 hours 1 day Before applying Sikafloor -263 SL on Sikafloor -263SL allow: Substrate temperature Minimum Maximum +10ºC 30 hours 3 days +20ºC 24 hours 2 days +30ºC 16 hours 1 day Times are approximate and will be affected by changing ambient conditions particularly temperature and relative humidity. Applied Product ready for use Temperature Foot traffic Light traffic Full cure +10ºC ~ 72 hours ~ 6 days ~ 10 days +20ºC ~ 24 hours ~ 4 days ~ 7 days +30ºC ~ 18 hours ~ 2 days ~ 5 days Note: Times are approximate and will be affected by changing ambient conditions. Colour Resin - part A: coloured, liquid Hardener - part B: transparent, liquid Extended colour range Signal White RAL 9003, Beige RAL 1001, Light Grey RAL 7035, Window Grey RAL 7040, Koala Grey N45, Stone Grey RAL 7030, Dusty Grey RAL 7037, Dahlia Yellow RAL 1033, Ruby Red RAL 3003, Oxide Red RAL 3009, Sky Blue RAL 5015, Reed Green RAL 6013, Emerald Green RAL 6001, Traffic Black RAL 9017 See Sikafloor Colour Chart All other standard RAL colours are available as per the RAL classics colour chart Colours are produced as close as possible to production standards Where colour shade is critical, a site trial is strongly recommended prior to proceeding with the work. Ensure that finishing and application techniques remain consistent to prevent colour variations Sikafloor -263 SL/264 Page 4 of 6

23 Note that some bright colours may require additional pigment packs to prevent opacity Under direct sun light there may be some discolouration and colour variation; this has no influence on the function and performance of the coating. Under direct sun light there may be some discolouration and colour variation; this has no influence on the function and performance of the coating. Packaging Self Levelling Sikafloor -263 SL Part A Pigment Pack Part B Part C (filler) Mixed Volume Roll Coat - Sikafloor -264 Part A Pigment Pack Part B kg 1.15 kg 3.70 kg 15 kg* 18 Litres 33 kg Kit * Can vary between kg depending on flow requirements kg 1.15 kg 4 kg kg Kit Mixed Volume 13.9 Litres Note : All components are available in bulk packaging if required for site batching. Chemical Resistance of Sikafloor-263 SL/264 Testing Time: 42 days permanent exposure (Sika Method) Testing Group according to DIBT/medium 1 3- and 4- Star petrol B 8 Aliphatic aldehyde A 2 Jet fuel A 9 10% acetic acid 20%acetic acid A,D, B,D 3 Fuel oil A 10 20% sulfuric acid A,D 4 Aromatic hydrocarbons B 11 20%caustic soda (sodium hydroxide) 5 Alcohols B 12 Amine C 6 Trichlordethylene C 13 Aqueous solutions of organic detergents 7 Esters and ketones C A = Resistant Minor loss in hardness (0-20% Shore D), no formation of bubbles, no debonding, no/minor swelling. B = Limited resistance Moderate loss in hardness (20-40% Shore D), no formation of bubbles, no debonding, visible swelling. C = Not resistant Considerable loss in hardness (>40% Shore D), or formation bubbles, or loss of adhesion or partial/complete distruction of the coating. D = Discolouration or loss of gloss Important Notes Maximum delay between priming and application of Sikafloor -263 SL/264 is C. Should this time be exceeded the primed surface must be lightly abraded and wiped with Sika Colma Cleaner prior to the application of Sikafloor SL/264. For cleaning and maintenance instructions contact the Sika Technical Department for further information. Component A must be thoroughly stirred with a mechanical mixer prior to batching. The substrate temperature should be at least 3 C above the dew point. Not to be applied to moist substrates (max. 4% moisture content) unless previously treated with EpoCem. As is common with most epoxy coatings, Sikafloor -263 SL/264 will yellow and then chalk on exposure to UV radiation (sunlight). Areas indoors that receive direct sunlight exposure for some intervals during the day, such as those adjacent to doorways and windows can be overcoated within 48 hours of the application of the final coat with Sikafloor -PU or Sikafloor -PU WB. The amount of filler Sikafloor -263 NS Part C that can be added to the Sikafloor NS (Part A + Part B) may alter depending on the ambient temperature. A A Sikafloor -263 SL/264 Page 5 of 6

24 Construction Handling Precautions Limits on Application Important Notification Avoid contact with skin, eyes and avoid breathing in vapour. Wear protective gloves when mixing or using this product. If poisoning occurs contact a doctor or Poisons Information Centre. If swallowed DO NOT induce vomiting, give a glass of water. If skin contact occurs, wash immediately and thoroughly with soap and water. If in contact with eyes, hold eyes open, flood with water for at least 15 minutes and see a doctor. Minimum air and substrate temperature +10 C. Maximum air and substrate temperature +30 C. Maximum air humidity 85% r.h. Substrate temperature must be at least 3 C greater than the dewpoint at the time of application. Where the moisture content of the substrate is greater than 4% EpoCem (Sikafloor -81 EpoCem, or Sikagard -720 EpoCem ) is to be used as a temporary moisture barrier. A full Material Safety Data Sheet is available from Sika on request. The information, and, in particular, the recommendations relating to the application and end-use of Sika s products, are given in good faith based on Sika s current knowledge and experience of the products when properly stored, handled and applied under normal conditions. In practice, the differences in materials, substrates and actual site conditions are such that no warranty in respect of merchantability or of fitness for a particular purpose, nor any liability arising out of any legal relationship whatsoever, can be inferred either from this information, or from any written recommendations, or from any other advice offered. The proprietary rights of third parties must be observed. All orders are accepted subject of our terms and conditions of sale. Users should always refer to the most recent issue of the Australian version of the Technical Data Sheet for the product concerned, copies of which will be supplied on request. PLEASE CONSULT OUR TECHNICAL DEPARTMENT FOR FURTHER INFORMATION. Sika Australia Pty Limited aus.sika.com ABN Tel: Sikafloor -263 SL/264 Page 6 of 6

25 Construction Product Data Sheet Edition 10 November 2014 Sikafloor -22 PurCem Medium to heavy duty - textured self-levelling polyurethane screed with anti-slip properties Product Description Sikafloor -22 PurCem is a three part, water dispersed high wear resistant polyurethane modified, cement and aggregate screed self-levelling properties. It is broadcast with quartz and or Sika Broadcast aggregates to increase surface texture and slip resistance. It is typically installed at 4.5 to 9 mm thick. Uses In areas of high loading, abrasion and high chemical exposure, to provide a 4.5 to 9 mm thick, textured, flat and decorative wearing surface, such as in: Food and beverage processing plants, in wet or dry process areas, freezers and coolers, thermal shock areas Chemical plants Laboratories Workshops Areas requiring resistance above that of other resin systems Characteristics / Advantages Fast cure system. Turn around times for project completion greatly reduced Food grade approved - Non taint - (see approvals below) Able to be applied to green concrete - on to 7 to 10 day old concrete with a moisture level of Max.10%, after adequate preparation and with a tensile bond strength in excess of 1.5 MPa (218 psi) Low VOC - (Cert. Available) Excellent chemical resistance. Resists a wide range of organic and inorganic acids, alkalis, amines, salts and solvents. Please refer to the Chemical Resistance Chart or consult your local Technical Dept Thermal cycling resistant - Similar coefficient of thermal expansion to concrete, allowing movement with the substrate through normal thermal cycling. It will perform and retain its physical characteristics through a wide temperature range from -40ºC up to +120ºC Bond strength in excess of the tensile strength of concrete. Concrete will fail first High mechanical resistance. Behaves plastically subject to impact. Will deform but will not crack or debond. High abrasion resistance Using Sika Broadcast Bauxite aggregates Easily maintained 1/8 Sikafloor -22 PurCem

26 Tests Approval / Standards Conforms to the requirements of EN 13813: 2002 as CT C50 F7 AR 0,5 Conforms to the requirements of EN for principles 5 (PR) and 6 (CR) as a Coating (C) Concerning contact with foodstuffs, it conforms to the requirements of: - EN1186, EN 13130, and prcen/ts standards, and the Decree on Consumer Goods, representing the conversion of directives 89/109/EEC, 90/128/EEC and 2002/72/EC for contact with food stuffs, according to test report by ISEGA, Registered Nº U 07, dated May 18 th, (Tests performed on Sikafloor -20N/-21N and -31 PurCem.) - USDA. Acceptance for use in food plants in the US - Canadian Food Inspection Agency acceptance for use in food plants in Canada. - British Standards Specifications (BSS) acceptance for use in the UK. Campden and Chorleywood Food Research Association, Ref. S/REP/98152/5, dated March 30 th, 2007 Test reports from Warrington Fire Research Centre for Sikafloor -21N PurCem : WFRC No , dated 7 th of July, 2008 (BS EN ISO :2002) and WFRC No , dated 7 th of July, 2008 (BS EN ISO :2002) for Fire rating Fire classification report according to EN from Warrington Fire Research Centre for Sikafloor -21N PurCem : WFRC No , dated 11 th of July, All other values indicated are internal test results. Product Data Colours Standard colours: Curtain Call Beige RAL 1001 Oxide Red RAL 3009 Pastel Blue RAL 5024 Dusty Grey RAL 7037 Maize Yellow RAL 1006 *Available on request *Traffic Grey RAL 7042 *Sky Blue RAL 5015 *Slate Grey RAL 7015 *Grass Green RAL 6010 Packaging Sikafloor -21 PurCem Part A+B+C+Pigment: 20 kg (10.53L) ready to mix units Storage Conditions / Shelf-Life Sikafloor -31 PurCem Part A+B+C+Pigment: 4.9kg (3.4L) ready to mix units Part A - 9 months Part B - 6 months Part C - 6 months Pigment - 9 months If stored properly in original, unopened and undamaged sealed packaging, in dry conditions at temperatures between +10 C and +25 C. Parts A and B: Must be protected from frost. Part C: 6 Must be protected from humidity. Technical Data Density Sikafloor -21 PurCem - Part A+B+C+Pigment mixed: 1.90 kg/l ± 0.03 (at +20 C) Sikafloor -31 PurCem - Part A+B+C+Pigment Mixed: 1.43kg/l (at +20ºC) Layer Thickness Thermal Expansion Coefficient 4.5 mm min. / 9 mm max. α 1.6 x 10-5 per C (ASTM E 381, ASTM D-696, ISO 11359) (temperature range: -20 C to +60 C) Water Absorption 0.10% (ASTM C 413) Permeability To Water Vapour: g/h/m 2 (ASTM E-96) (1.2 mm) Fire Rating Class B (fl) S1 (BS EN ) Sikafloor -22 PurCem 2/8

27 Service Temperature The product is suitable for use when exposed to continuous temperatures, wet or dry, of up to +120 C. The minimum service temperature is -40ºC. Mechanical / Physical Properties Compressive Strength > 45 MPa after 28 days at +23 C / 50% r.h. (ASTM C 579) > 50 N/mm 2 after 28 days at +23 C / 50% r.h. (BS EN ) Flexural Strength > 14.7 MPa after 28 days at +23 C / 50% r.h. (ASTM C 580) >10 N/mm 2 after 28 days at +23 C / 50% r.h. (BS EN ) Tensile Strength > 6.5 N/mm 2 after 28 days at +23 C / 50% r.h. (ASTM C 307) Bond Strength > 1.75 N/mm 2 (failure in concrete) (EN 1542) (1.5 N/mm 2 is the minimum pull off strength of the recommended concrete substrate) Shore D Hardness (ASTM D 2240) Flexural Modulus 3900 MPa (ASTM C 580) Coefficient of Friction Steel: 0.3 (ASTM D T) Rubber: 0.5 Slip Resistance Slip Resistance Values (BS 8204 Part 2) System Sikafloor -21 PurCem - 80 mesh silica carbide 5% by vol. mixed integrally into 1 seal coat of Sikafloor -31 PurCem Sikafloor -21 PurCem - Texture with Sika Broadcast B1.4 aggregate 1-2 seal coat of Sikafloor -31 PurCem Sikafloor -21 PurCem Base - 60 mesh Silica carbide 5%by vol. mixed integrally into 1 seal coat of Sikafloor -31 PurCem Sikafloor -21 PurCem Texture with Sika Broadcast B1.4 aggregate. 1-2 seal coats of Sikafloor -31 PurCem Sikafloor -21 PurCem Base 45 mesh Silica carbide 5% by vol. Mixed integrally into 1 seal coat of Sikafloor - 31 PurCem Very Heavy texture for extreme conditions; Texture with Sikafloor Broadcast B3 aggregate Slip rating R11 R12 R13 Tested as per - AS4586:1999 Abrasion Resistance Class Special Severe abrasion resistance (BS 8204 Part 2) AR 0.5 (EN ) (Less than 0.05 mm wear depth) mg (ASTM D ) Taber Abrader H-22 wheel / 1000 gr / 1000 cycles Indentation 0% (MIL PFR 24613) Impact Resistance Class A (BS 8204 Part 1) (Less than 1 mm indentation depth) Resistance Chemical Resistance Thermal Resistance 6.81 joules (5.02 ft-lb) at 3 mm (1/8 th in) of thickness (ASTM D 2794) Resistant to many chemicals. Please ask for a detailed chemical resistance chart. The product is not designed to withstand thermal shock. Hot steam cleaning is not recommended. Use Sikafloor -20N PurCem. Sikafloor -22 PurCem can be subject to thermal shock up to 120ºC at 6 mm Resistance to Thermal Pass (ASTM C 884) Sikafloor -22 PurCem 3/8

28 Shock Softening Point 130ºC System Information System Structure Use the products mentioned below as indicated in their respective Product Data Sheets. Substrate Priming Systems Substrate priming is normally not required under typical circumstances. (See Substrate Quality). When necessary use the systems indicated below. System 1: moisture control on green concrete: - Primer: Scratch coat of Sikafloor -21 PurCem 1.5 mm thick, lightly broadcast with quartz sand mm. System2: Inadequate substrate and moisture content below 4% - Primer: Sikafloor -160 or Sikafloor -161 either of which must be fully blinded with quartz sand mm Medium to heavy duty screed: - Layer thickness: mm Option one: - Sikafloor -21 PurCem base -3-4 mm - Fully broadcast to excess - Finish coat Sikafloor -31 PurCem The broadcasting of the aggregate will increase the final thickness of the application by about 50%. (i.e. 4.5 mm will be about 6 mm and an initial layer of 6 mm will be about 8-9 mm) Option two: - Sikafloor -21 PurCem base 3-4 mm - Finish coat Sikafloor -31 PurCem applied incorporating Silica Heavy duty screed - Layer thickness: 9 mm - Sikafloor -21PurCem base 7.5 mm - Extend 21PurCem with the addition of 5kg of Sika Broadcast B1.4 or B3 - The yield will increase by 2 litres per kit - Fully broadcast to excess - Finish coat - Sikafloor -31 PurCem Scratch coat / levelling of substrate A scratch coat 1.5 mm thick, lightly broadcast with quartz sand mm will seal the surface and fill irregularities and improve appearance of the final layer. - Isolated substrate imperfections can be in filled with Sikafloor -21 PurCem - The base system can be applied subsequently as soon as the in fill - Material has commenced initial cure - appox min Coving and detailing and vertical applications: - Primer: Sikafloor -160 / -161 Re-prime if no longer tacky. - Coving Mortar: Sikafloor - 29N PurCem - Seal coat: 1-2 x Sikafloor - 31 PurCem Sikafloor -22 PurCem 4/8

29 Application Details Consumption / Dosage Accelerator Substrate Quality Substrate Preparation Primer (If priming is necessary, see System Structure above and respective PDS) Scratch coat: Typically not required. Self-levelling screed mm: Sikafloor -21 PurCem 1.9 kg/m 2 / mm layer thickness. Broadcast aggregate: Fresh surface must be broadcast to refusal ~ 2-4 kg/m 2 Seal coat on broadcast profile: Sikafloor -31 PurCem m2/kg (1.7 2m2 per L) Seal coat on smooth Sikafloor -21 PurCem : Sikafloor -31 PurCem m2/kg (3.5-4m2 per L) This figure is theoretical depending on gradation selection of non slip aggregate. 21 PurCem Addition rate 0.5% by weight 0.7 % by weight Temp. 21 o C Surface Dry Hard Dry Temp 6 o C 30 min 60 min Surface Dry 90 min 60 min Hard Dry 3 Hours 2 Hours 31 PurCem Addition rate 0.3% by weight 0.5% by weight Temp 21 o C Surface dry 3 hours 90 min Hard Dry 6 Hours 3 hours Temp 6 o C Surface Dry 5 hours 3 hours Hard Dry 8 hours 6 hours The concrete substrate must be sound and of sufficient compressive strength (minimum 25 N/mm 2 ) with a minimum pull off strength of 1.5 N/mm 2. The substrate must be clean, dry or saturated surface dry (SSD) and free of all contaminants such as oil, grease, coatings and surface treatments, etc. If in doubt, apply a test area first. Substrate priming is normally not required under typical circumstances. However due to variations in concrete quality, surface conditions, surface preparation and ambient conditions, reference test areas are recommended to determine whether priming is required to prevent the possibility of blisters, debonding pinholes and other aesthetic variations. Sikafloor -PurCem can be applied onto recent concrete over 7 to 10 days old or onto old damp concrete (SSD) without having to prime first, as long as the substrate fulfils the above requirements. Concrete substrates must be prepared mechanically using abrasive blast cleaning or scarifying equipment to remove cement laitance and achieve an open textured surface to achieve CSP 3-6 according to the International Concrete Repair Institute. Weak concrete must be removed and surface defects such as blow holes and voids must be fully exposed. High spots can be removed by grinding. All dust, loose and friable material must be completely removed from all surfaces before application of the product, preferably by brush and/or vacuum. Substrate imperfections. Sikafloor -22 PurCem 5/8

30 Can be filled Edge terminations. All free edges and working day joints of Sikafloor -22 PurCem whether at the perimeter, along gutters or at drains require extra anchorage to distribute mechanical and thermal stresses. This is best achieved by forming or cutting grooves in the concrete. Grooves must have a depth and width of twice the thickness of the Sikafloor -PurCem. Refer to the edge details provided in the Method Statement. If necessary, protect all free edges with mechanically attached metal strips. Never featheredge, always turn into an anchor groove. Expansion joints. Expansion joints must be provided in the substrates at the intersection of dissimilar materials. Isolate areas subject to thermal stresses, vibration movements or around load-bearing columns and at vessels sealing rings. Refer to the edge details provided in the Method Statement. Expansion joints already existing in the substrate must be mirrored in the PurCem system. These joints are to re cut and filled using Sikaflex Tank. Polyurethane sealant Application Conditions/Limitations Optimum Substrate Temperature Optimum Ambient Temperature Substrate Humidity Relative Air Humidity Dew Point +10 C min. / +30 C max. +10 C min. / +30 C max. *note - product can be installed down+2 degrees C however cure times will be significantly slower The substrate can be dry or damp with no free standing water (saturated surface dry or SSD). If any moisture is detectable according to ASTM D 4263 (Polyethylene sheet test) for the thin screeds (-21, -22) and the coating (-31), additional tests must be done to quantify actual relative moisture content amount or vapour drive. Refer to System Structure and options for substrate priming. 85% max. Beware of condensation! The substrate and uncured floor must be at least 3 C above dew point to reduce the risk of condensation or blooming on the floor finish. Application Instructions Mixing Time Prior to mixing, add pigment to part A. Stir Part A well and empty into a clean mixing drum. Add the pigment and Part B and mix both liquid parts thoroughly with a low speed electric stirrer for one (1) minute until a uniform mix has been achieved. Then gradually add Part C (aggregate) to the mixed resin parts and mix for a further one (1) minute, until a uniform moist mix is obtained. Mixing Tools Use a low speed electric stirrer ( rpm) for mixing parts A and B. For preparation of the mortar mix use a pan type revolving mixer. Application Method / Tools Prior to application, confirm substrate moisture content, r.h. and dew point. Priming: Neither priming or applying a scratch coat are usually necessary. (See Substrate Quality) Body coat. Pour the mixed Sikafloor -21 PurCem onto the substrate and work with a trowel or pin screed to the desired thickness, achieving a flat surface. Take care to spread newly placed materials across the transition of previously applied mixes before the surface begins to set. Remove air with a spike roller immediately (less than two minutes). Sikafloor -21 PurCem requires aggregate broadcast onto the wet surface. Broadcast selected aggregates onto the wet surface to excess. Remove excess broadcast aggregate by broom then vacuum. This can be carried out as soon as the base is cured sufficiently - approx 4-6 hours depending on Sikafloor -22 PurCem 6/8

31 Cleaning of Tools substrate and ambient temperatures Finish Coat. Apply Sikafloor -31 PurCem by pouring out then squeegee or steel trowel the product into the aggregate profile. Excess product can be immediately removed by roller to give the required finish surface profile. Important notes ; Discard mixing buckets every 2-4 mixes depending on ambient temp. Product must be placed on the floor immediately after mixing Subsequent mixes must be placed in a continuous fashion to ensure the joining of the wet edge is timely. Failure to apply Sikafloor -31 PurCem in a timely and continuous process will result in uneven texture, gloss level and colour. Clean all tools and application equipment with Thinner C immediately after use. Hardened / cured material can only be mechanically removed. Pot life Refer to individual TDS for Sikafloor 21 PurCem and Sikafloor -31 PurCem Waiting Time / Overcoating Top coat application - Sikafloor -31 PurCem to Sikafloor -21 PurCem Degrees Time Approx hours hours hours hours Note: Times are approximate and will be affected be changing ambient and substrate conditions, particularly temperature and relative humidity. Notes on Application / Limitations Construction joints require pre-treatment with a scratch coat to verify and seal loss of material through the joint. It is advisable to perform a groove along the perimeter of the application area particularly if there are columns or gullies in the floor surface, as indicated in the application details of the Method Statement for Application, to prevent curling during curing. Large areas do require perimeter groove. Width and depth must be twice the thickness of the floor finish. Do not featheredge. Do not apply to PCC (polymer modified cement mortars) that may expand when sealed with an impervious resin." Do not apply to water soaked, glistening wet concrete substrates. Do not apply to porous surfaces where significant moisture vapour transmission (out-gassing) will occur during application. Sika Thinner C is flammable. NO NAKED FLAMES. Always ensure good ventilation when using Sikafloor -22 PurCem in a confined space, to prevent excessive ambient humidity. After application, Sikafloor -22 PurCem must be protected from damp, condensation and direct water contact (rain) for 24 hours. Hot steam cleaning may lead to delamination due to thermal shock. Do not apply to un-reinforced sand cement screeds, asphaltic or bituminous substrate, glazed tile or non-porous brick, tile and magnesite, copper, aluminium, soft wood or urethane composition, elastomeric membrane and fibre reinforced polyester (FRP) composites. Do not apply to wet or green concrete or polymer modified patches if the moisture content is above 10%. Do not apply to concrete if the air or substrate temperature is within 3ºC of the dew point. Protect the substrate during application from condensation from pipes or any overhead leaks. Do not mix Sikafloor -PurCem products by hand. Use only mechanical means. Do not apply to cracked or unsound substrates. Sikafloor -22 PurCem 7/8

32 Colour uniformity can not be completely guaranteed from batch to batch (numbered). Take care when using Sikafloor -PurCem products to draw from inventory in batch number sequence. Do not mix batch numbers in a single floor area. Products of the Sikafloor -PurCem product range are subject to yellowing when exposed to UV radiation. There are no measurable losses of other properties when this occurs and it is a purely aesthetical matter. Products can be used outside provided the change in appearance is acceptable by the customer. Good towelling and levelling prior to broadcast will result better surface appearance (reduced waviness) and more homogeneous aspect of the seal coat. Curing Details Applied Product ready for use Substrate temperature Foot traffic Light traffic Heavy Traffic +10 C ~ 10 hours ~ 24 hours ~ 4 days +20 C ~ 8 hours ~ 15 hours ~ 2 days +30 C ~ 5 hours ~ 10 hours ~ 1 days Note: Times are approximate and will be affected by changing ambient and substrate conditions. Cleaning / Maintenance Methods To maintain the appearance of the floor after application, Sikafloor -22 PurCem must have all spillages removed immediately and must be regularly cleaned using rotary brushes, mechanical scrubbers, scrubber dryers, high pressure washers, wash and vacuum techniques, etc., using suitable detergents and waxes. Value Base Health and Safety Information Legal Notes All technical data stated in this Product Data Sheet are based on laboratory tests. Actual measured data may vary due to circumstances beyond our control. For information and advice on the safe handling, storage and disposal of chemical products, users shall refer to the most recent Safety Data Sheet containing physical, ecological, toxicological and other safety-related data. The information, and, in particular, the recommendations relating to the application and end-use of Sika products, are given in good faith based on Sika's current knowledge and experience of the products when properly stored, handled and applied under normal conditions in accordance with Sika s recommendations. In practice, the differences in materials, substrates and actual site conditions are such that no warranty in respect of merchantability or of fitness for a particular purpose, nor any liability arising out of any legal relationship whatsoever, can be inferred either from this information, or from any written recommendations, or from any other advice offered. The user of the product must test the product s suitability for the intended application and purpose. Sika reserves the right to change the properties of its products. The proprietary rights of third parties must be observed. All orders are accepted subject to our current terms of sale and delivery. Users must always refer to the most recent issue of the Australian version of the Product Data Sheet for the product concerned, copies of which will be supplied on request. Sika Australia Pty Limited aus.sika.com ABN Tel: Sikafloor -22 PurCem 8/8

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