ETALLODOMI S.A. Head Office: 12, Kastorias str Athens GREECE. Main Warehouse: 49, Agiou Orous str. GREECE
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1 About the company... METALLODOMI S.A. was founded in 1995 and since then is experiencing a constant growth. The company operates primarily in steel sheet processing sector and in particular the production of metal cable trays and related accessories. It is also active in the sector of under floor cable trunking systems and recently expanded its commercial and manufacturing activities in the markets of grounding and lightning protection systems. The strategic objective of METALLODOMI S.A. is to meet the needs of the construction industry in Greece and abroad with products of high standards & quality, excellent technical support and fast service. Taking advantage of the experience and expertise in steel processing and the automated manufacturing equipment, these days, expands its activities in the field of photovoltaic energy, presenting the fixed ground-mounted support system for photovoltaic modules GAIAFIX II. The GAIAFIX II system is designed to meet the following main objectives : High and reliable quality Practical design in terms of handling, storage and transportation Increased durability and safety Easy and quick installation Fast delivery time Competitive prices. The determinant factor to fulfill the main objectives is METALLODOMI s people. Specialized personnel is here to provide full technical support and service from the stage of the design of an installation up to the after-sales-service to the end user, always considering the investor's wishes, needs and specifications. METALLODOMI S.A. has recently re-certified its Quality Management System according to standard ISO 9001:2008 for the design, manufacture and marketing of all its products, including GAIAFIX II. All the above, together with the loyalty and trust of our customers, provide an excellent guarantee to investors, design engineers and contractors for receiving, reliably, top quality products and services, both in Greek and the European market. ETALLODOMI S.A. Head Office: 12, Kastorias str Athens GREECE Main Warehouse: 49, Agiou Orous str Athens GREECE el.: Fax: Branch Office: 14, Nik. Ouranou str Thessalonuki Greece el.: Fa x : Factory: Inofita Industrial Area Viotia Greece Te.: Fa x : info@metallodomi.gr 02/2010
2 Cable Trays & Supporting Systems Photovoltaic Mounting System P h o t o v o l t a i c M o u n t i n g S y s t e m Earthing Material & Lightning Protection Systems Underfloor Cable Trunking Systems Manufacturing Systems Pipe Holders
3 FIXED GROUND - MOUNTED SYSTEM FOR PHOTOVOLTAIC MODULES GAIAFIX II system is designed for easy, quick and secured installation of photovoltaic modules in open areas on reinforced concrete foundations. It can accommodate two rows of photovoltaic crystalline silicon modules (mono or poly), with a maximum length of 1.7 meters, in portrait layout, inclined at 30 or 25. GAIAFIX II system is modular, seamless, scalable alongside (per 2.4 m) and has been designed and confirmed statically, according to Eurocodes 1 and 3. The manufacturing process has been incorporated into the Quality Management System of METALLODOMI S.A. (TUV Reihnland) The modular design of the system, in combination with the short distance between two successive uprights, offer great flexibility and complete adaptability to any outdoor space geometry. All components comprising the system form an extremely robust structure, made of high grade steel, hot dip galvanized according to Standard EN ISO 1461 after been processed, and a very high quality pregalvanized steel (Z = 275 gr/m2 ) in accordance with standard EN All bolts and nuts used for assembling the structure are stainless steel. The automated manufacturing process of METALLODOMI S.A., with minimum interference from human factor, guaranty high quality products and fast delivery. GAIAFIX II system consists of the following three main subsystems: The cross beams system comprising rails (channels) manufactured from galvanized steel sheet with «C» shaped cross section and their accessories, destined for the mounting of photovoltaic modules. The rails have dimensions 60 x 40 x 60 mm, 2 mm thick, and they are connected to the pillar system triangles with the use stainless steel nuts and bolts. The pillar system (triangles) comprising metal members and their accessories destined for the fixing of the entire system onto the ground. The uprights (triangles) are assembled from «U» shaped section members made of hot dip galvanized steel measuring 50 x 70 x 50 mm, thickness 2,5 mm, and offer the ability to support the photovoltaic modules inclined at 30 or 25. They are mounted through appropriate footings and anchors on concrete foundations with maximum dimensions (L x W x H) 3200 x 400 x 400 mm. The maximum distance between two successive uprights (triangles) is 2,4 m. The kit connecting the photovoltaic modules on the cross beams. Each kit consists of an aluminum clamp with shaped cross section measuring 80 x 25 x 20 mm, thickness 3 mm, a stainless steel screw DIN A2 M8 x 50 and a square nut. The nut is sliding into the rail (channel), and in between the module and the crossbeam mediates a flat stainless steel washer to prevent electrochemical corrosion. Overall, the metal structure supporting the photovoltaic modules has a maximum height of 2100 mm from the ground, including concrete foundations. The overall height of the assembly, including solar modules, does not exceed 2340 mm above the ground.
4 GAIAFIX II SELECTION TABLE TOTAL UMBER OF P.V. MODULES TOTAL LENGTH TRIANGLES CROSS BEAMS (RAILS) 4,8 m CROSS BEAMS (RAILS) 4,2 m CROSS BEAMS (RAILS) 1,8 m CROSS BEAM EXTENSION CONNECTORS SETS OF BRACING SYSTEM NUMBER P.V. MODULE MIDDLE CLAMPS OF NUMBER OF P.V. MODULE END CLAMPS 24 13,2 m ,6 m ,0 m ,4 m ,8 m ,2 m ,6 m ,0 m ,4 m ,8 m ,2 m ,6 m ,0 m ,4 m ,8 m ,2 m ,6 m GAIAFIX II REFERENCE CODES DESCRIPTION REFERENCE CODE PACKAGE (Pcs) PACKAGE WEIGHT (Kgr) PACKAGE DIMENSIONS ( H x L x W) PILLAR SYSTEM (TRIANGLE) COMPLETE SET OF TRIANGLE 30 GF ,7 3,3 x 0,16 x 0,08 COMPLETE SET OF TRIANGLE 25 GF ,2 3,3 x 0,16 x 0,08 CROSS BEAMS (RAILS) 4,8 m GF ,3 4,8 x 0,12 x 0,06 4,2 m GF ,7 4,8 x 0,12 x 0,06 1,8 m GF ,6 1,8 x 0,12 x 0,06 CROSS BEAM s EXTENSION CONNECTOR GF ,8 0,2 x 0,18 x 0,19 DIAGONAL BRACING SYSTEM COMPLETE SET OF BRACING SYSTEM 30 GF ,6 2,70 x 0,08 x 0,08 COMPLETE SET OF BRACING SYSTEM 25 GF ,3 2,65 x 0,08 x 0,08 P.V. MODULE S CONNECTION KITS COMPLETE SET OF MIDDLE CLAMP (Alu) GF ,7 0,15 x 0,1 x 0,1 COMPLETE SET OF END CLAMP (Inox) GF ,2 0,15 x 0,1 x 0,1 The codes refer to packages, not units. Bolts and nuts are delivered in separate packages of 500 or 1000 pieces. Packaging (weight and dimensions) can be modified according to the order.
5 GAIAFIX II ASSEMBLY 1. VERTICAL MEMBER OF PILLAR SYSTEM (TRIANGLE) 2. INCLINED MEMBER OF PILLAR SYSTEM (TRIANGLE) 3. DIAGONAL STRUT OF PILLAR SYSTEM (TRIANGLE) 4. FOOTING OF PILLAR SYSTEM (TRIANGLE) 5. GUSSET PLATE OF PILLAR SYST 6. CROSS BEAM (RAIL) 7. CROSS BEAM s EXTENSION CON 8. DIAGONAL BRACING COMPONEN
6 7 3 4 EM (TRANGLE) NECTOR T 9. P.V. MODULE S MIDDLE CLAMP 10. P.V. MODULE S END CLAMP 11. SCREW & NUT M 10 x 25
7 1. FOOTING OF PILLAR SYSTEM (TRIANGLE) 2. GUSSET PLATE OF PILLAR SYSTEM (TRIANGLE) 3. COMPONENT OF PILLAR SYSTEM 4. CROSS BEAM (RAIL) 5. CROSS BEAM S EXTENSION CONNECTOR 6. DIAGONAL BRACING COMPONENT 7. P.V. MODULE S MIDDLE CLAMP 8. P.V. MODULE S END CLAMP
8 T E C H N I C A L S P E C I F I C A T I O N S 1. FOOTING OF PILLAR SYSTEM (TRIANGLE) Steel sheet hot dip galvanized according to EN ISO 1461, thickness 3 mm. Dimensions (H x L x W): 163 x 200 x 78 mm GUSSET PLATE OF PILLAR SYSTEM (TRIANGLE) COMPONENT OF PILLAR SYSTEM Steel sheet hot dip galvanized according to EN ISO 1461, thickness 3 mm. Dimensions (H x L x W): 138 x 200 mm U shape cross section - Steel sheet hot dip galvanized according to EN ISO 1461, thickness 2,5 mm Cross section s dimensions : 50 x 70 x 50 mm 4. CROSS BEAM (RAIL) C shape cross section - Steel sheet Z 175 or hot dip galvanized according to EN ISO 1461, thickness 2 mm,. Cross section s dimensions : 60 x 40 x 60 mm 5. CROSS BEAM s EXTENSION CONNECTOR U shape cross section - Steel sheet Z 175 or hot dip galvanized according to EN ISO 1461, thickness 2 mm,. Cross section s dimensions (H x L x W): 60 x 200 x 42 mm 6. DIAGONAL BRACING COMPONENT C shape cross section - Steel sheet hot dip galvanized according to EN ISO 1461, thickness 2 mm,. Cross section s dimensions : 20 x 40 x 20 mm 7. P.V. MODULE s MIDDLE CLAMP shape cross section Aluminum alloy 6063 T6 F22, thickness 3 mm,. Dimensions (H x L x W): 25 x 80 x 20 mm 8. P.V. MODULE s END CLAMP Z shape cross section Stainless steel SAE 304L, thickness 2 mm,. Dimensions (L x W): 80 x 44 mm (Height to be determined by the applicable P.V. module)
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