Product Data Sheet. Product: Benchmark Wall Liner System
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- Charla Fleming
- 6 years ago
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1 APPLICATION The Benchmark Wall Liner system is to be used as an insulated composite wall panel under site applied fully supported or self-supported aluminium, copper, zinc and stainless steel cladding systems. PANEL DATA DIMENSIONS & WEIGHT Core Thickness (mm) Weight kg/m PROFILE The external sheet is flat and internal liner is profiled to the Equi-Bead profile. lengths from ridge to eaves with no end joints. However, where an end lap must be used the panels must butt-jointed to each other and sealed with continuous self-adhesive film backed butyl mastic tape on the external face. FACTORY APPLIED VAPOUR SEALS Continuous bead (approx. 7mm x 10mm) is factory applied in the female joint on the external face side. PRODUCT TOLERANCES Length 3mm +3mm Width 1mm +1mm Thickness 2mm +2mm End Squareness 2mm +2mm Flatness (per metre) 2mm +2mm External Face Compressed FAVS AVAILABLE LENGTHS Standard lengths 1.8 to 12metres. 12 to 16.0 metres can be supplied but are subject to additional transport surcharge. PANEL END All panels are produced flush-ended. It is recommended that panels are used in continuous Internal Face PANEL SIDE JOINT Tongue and groove joint interfit achieves excellent thermal performance. Side laps to be sealed using cartridge applied non-setting butyl rubber sealant in the female joint on the external face prior to panel installation. Page 1 of 5
2 MATERIALS STEEL Substrate S220GD+ZA hot-dip zinc/aluminium Galfan coated metal to BS EN10214: Benchmark standard external sheet thickness, standard internal sheet thickness. Coatings - External Sheet Kingspan XL Forte. Reverse side of sheet coated with a light grey polyester coating. Core Thickness (mm) U value (W/m 2 K) Biological The Wall Liner system is fibre-free and immune to attack from mould, fungi, mildew and vermin and therefore forms no health and safety risk to building occupants. No urea formaldehyde is used in the construction, and the panels are not considered deleterious. Coatings Internal Liner (Standard Environments) Kingspan CleanSafe 15: polyester coating with a standard bright white colour with an easily cleaned surface. Coatings Internal Liner (High Humidity or a Corrosive Environment) Kingspan AquaSafe: coating used in areas where there is high internal humidity, or a corrosive environment. Kingspan CleanSafe 120: coating used in areas where there is requirement for food and hygiene applications. INSULATION CORE Polyisocyanurate (PIR): EcoSafe with zero ozone depletion (Zero ODP) receiving BREEAM Credit (Pollution 4: Insulant GWP) 2006 credit. PERFORMANCE Thermal Insulation The Wall Liner panels have a Thermal Transmittance (U value), calculated using the method required by the Building Regulations Part L2 (England & Wales) and Section 6 (Scotland) Technical Handbooks. Page 2 of 5 Fire The steel outer and inner facings have Class 0 surface spread of flame as defined by Building Regulations. Class 1 to BS476: Part 7: 1997 and Fire propagation index, I = 5.4, Sub index, i 1 = 3.5, i 2 = 1.9 & i 3 = 0.0 to BS476: Part 6: Acoustics All Wall Liner panels have a predicted single figure weighted sound reduction Rw = 24dB. Sound Reduction Index (SRI) Frequency (Hz) k 2k 4k 8k SRI (db) QUALITY Benchmark Panels are manufactured from the highest quality materials, using state of the art production equipment to rigorous quality control standards, approved to ISO 9001:2000 standard. Kingspan manufacturing plants are ISO (Environmentally) and ISO (Health & Safety) accredited.
3 PACKING Standard Packing The Wall Liner panels are stacked horizontally with facing sheets upward. The top and bottom, sides and ends are protected with polystyrene and timber packing and the entire pack is wrapped in polythene. The number of panels in each pack depends on panel length, weight and thickness. Typical pack height is 1100mm. Maximum pack weight is 1500kg. DELIVERY All deliveries (unless indicated otherwise) are by road transport to project site. Off- loading is the responsibility of the client. Page 3 of 5
4 STRUCTURAL Unfactored load/span table (use calculated design wind load values unfactored). Cladding system weight up to 6kg/m 2 (0.06kN/m 2 ) Outer Sheet 0.7mm (steel), Inner Sheet 0.5mm (steel) Single Span Condition Panel Load Uniformly distributed loads kn/m 2 Thickness Type Span L in metres mm Pressure Suction Pressure Suction Pressure Suction Pressure Suction Pressure Suction Pressure Suction Pressure Suction Double Span Condition Panel Load Uniformly distributed loads kn/m 2 Thickness Type Span L in metres mm Pressure Suction Pressure Suction Pressure Suction Pressure Suction Pressure Suction Pressure Suction Pressure Suction See page 4 for structural notes. Page 4 of 5
5 Structural Notes: 1. Values have been calculated using the limit state method described in the European Recommendations for the Design of Sandwich Panels (ECCS document No ), taking imposed loads, temperature and creep into account. 2. For each value individual and combined load cases with appropriate load factors and temperatures have been considered. 3. The load tables are for dark coloured panels. 4. The following deflection limits have been used: Pressure loading L/150 Suction loading L/ For intermediate values linear interpolation may be used. 6. The actual wind suction load resisted by the panel is dependent on the number of fasteners used and the material of the purlin. The fastener calculation should be carried out in accordance with the appropriate standard. For further advice please contact Benchmark Technical Services. 7. The allowable steelwork tolerance between bearing planes of adjacent purlins is L/600. Where L is distance between supports. Page 5 of 5
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