The illbruck Pocket Guide to The Complete Range of PU Foams

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1 The illbruck Pocket Guide to The Complete Range of PU Foams 1

2 illbruck adds perfection... to all your sealing and bonding projects. Whether it be windows, façades, interiors or exteriors, a major construction scheme or a minor refurbishment job - we offer the right set of products, services and expertise to lessen your workload and improve the overall climate of buildings. Making it perfect. illbruck products ensure sustainable, top quality solutions. They meet all government requirements, help to lower energy consumption and contribute to a healthy living environment. The products are regularly checked by independent materials testing institutes for performance, durability, safety and adherence to low emission standards. This has resulted in numerous seals of approval for the different products as well for the company. illbruck is a brand of tremco illbruck, a European manufacturer and service provider of high performance building materials. illbruck products are used throughout the European construction and manufacturing industries where performance and reliability are prerequisites. 2

3 04 Foam Classifications Explained Products B3 Foams 07 FM320 Expandable Foam 08 FM310 Pro Foam 09 FM610 Handy Foam 10 FM330 Pro Foam Air Seal 11 FM617 Handy Foam 360 B2 Foams 12 FM210 All Round Gap Filling Foam 13 FM510 All Round Gap Filling Handy Foam B1/EN Fire-Rated Foams 14 FF170 Hand Held Fire Rated PU Foam 15 FF197 Gun Grade Fire Rated PU Foam Accessories 17 PU Foam Guns 17 PU Foam Cleaner 3

4 Classification of Foams What does it all mean? How good is a fire rated foam? Tested to: EN1366 (3-4) 100% Fire Resistant B1 Foam (DIN4102) Difficult to Ignite Only B2 Foam (DIN4102) Normal Combustibility Similar to Wood B3 Foam (DIN4102) Easliy Ignited A more recent norm is the European EN Fire classification of construction products and building elements -which roughly replaces A2 with A2/B, B1 with C, B2 with D/E and B3 with F. 4

5 EN1366 Test EN 1366 specifies a method of test and criteria for the evaluation (including field of application rules) of the ability of a penetration seal to maintain the fire resistance of a separating element at the position at which it has been penetrated or as a linear joint. The purpose of BS EN 1366 is to assess: A) The effect of such penetration, orientation and gap size on the integrity and insulation performance of the separating element concerned. B) The integrity and insulation performance of the penetration or linear gap seal. C) The insulation performance of the penetrating service or services, and where necessary, the integrity failure of a service. DIN 4102 Test The samples are held vertically in a supporting frame within a square shaped vertical housing (the Brandschafht, or fire shaft). A gas burner subjects the samples to flames for 10 minutes. At the same time a constant, uniform flow of air is blown into the Brandschacht from below. In evaluating the test, smoke gas temperature and the length of the specimen which has escaped burning (residual length) are taken into account. As you can see a B2 rating is not acceptable as a fire stopping material nor is B3. B1 is a spread of flame and does not offer resistance unless tested to either BS476 or EN

6 PU Foam Range Introducing ng a Unique Innovation The 2 in 1application system for illbruck expanding foams With our new 2 in 1 applicator system, illbruck foams can be used with either a gun or our AA210 Spray Nozzle to fill all types of cavities. Inventory management is simpler with only one product for all applications! NEW Product Benefits efficiency than a standard nozzle and therefore less waste 6 nozzles/pack (50 packs/carton) 6

7 B3 Foams FM320 Expandable Foam FM320 is a gun grade all-purpose gap filling, bonding and insulating PU foam. FM320 provides excellent adhesion and is ideal for filling holes, uneven gaps and joints. Insulating electrical outlets and water pipes and filling in penetrations in walls. Product Benefits Excellent adhesion to most construction materials High initial expansion Excellent mounting and sealing capabilities Colour Yellow 750 ml cans (12/carton) For more information, visit our website: or scan the QR Code. 7

8 B3 Foams FM310 Pro Foam FM310 is a gun grade general gap filling, bonding and insulating PU foam. FM310 has excellent acoustic performance and is suitable for usage on perimeter sealing and fixing of windows and doors, sealing of service penetrations and sealing around insulation panels. Product Benefits Excellent cold weather performance down to -10 C Massive 46 litres yield - get more jobs done with 1 can 2-1 system - handheld and gun grade all in one Colour Green 750 ml cans (12/carton) For more information, visit our website: or scan the QR Code. 8

9 FM610 Handy Foam FM610 is a hand held general gap filling, bonding and insulating PU foam. FM610 is ideal for hard to reach joints and is suitable for usage on perimeter sealing and fixing of windows and doors, sealing of service penetrations and sealing around insulation panels. Product Benefits Acoustic & thermal insulation High initial expansion Low wastage Colour Green 750 ml cans (12/carton) For more information, visit our website: or scan the QR Code. 9

10 B3 Foams FM330 Pro Foam Air Seal FM330 is a rapid curing, highly elastic gun grade polyurethane foam and is ideal for use as an air tight gap filler for general construction joints. Product Benefits Helps achieve UK Building Regulations Part L Bonds to most common building materials Applications include: roofs, walls and floors Airtight, thermal and acoustic insulation Colour White 750 ml cans (12/carton) For more information, visit our website: or scan the QR Code. 10

11 FM617 Handy Foam 360 FM617 is suitable for hard-to-reach gap filling, bonding and insulation applications. These include sealing around overhead joints/penetrations, roofing joists/rafters, pre-fitted kitchen units and similar hard-to-reach joints. Product Benefits Easy to use 360 application High yield formula Rapid curing Colour Green 540 ml cans (12/carton) For more information, visit our website: or scan the QR Code. 11

12 B2 Foams FM210 All Round Gap Filling Foam FM210 is a B2 fire-rated gun grade general gap filling, bonding and insulating PU foam, which conforms to DIN FM210 is ideal for use in commercial and domestic applications and is a superb all season PU foam. Product Benefits Reduces the spread of fire Resistant to decay, water and fire Good dimensional stability Colour Green 750 ml cans (12/carton) For more information, visit our website: or scan the QR Code. 12

13 FM510 All Round Gap Filling Handy Foam FM510 is a B2 fire rated hand grade general gap filling, bonding and insulating PU foam, which conforms to DIN FM510 is ideal for use in commercial and domestic applications and is a superb all season PU foam. Product Benefits Reduces the spread of fire Resistant to decay, water and fire Good dimensional stability Colour Green 750 ml cans (12/carton) For more information, visit our website: or scan the QR Code. 13

14 B1/EN Foams FF170 Hand Held Fire Rated PU Foam FF170 is a modified, single component, fire rated polyurethane foam that is designed to seal linear gaps throughout the fire rated areas of a building. It is certified to the latest British and European standards EN , DIN 4102 Pt 1 (B1) and EN13501: Pt 2. Product Benefits Up to 4 hours fire resistance Suitable for gaps width up to 30 mm Sets tack free in 10 minutes Easy to install and can be cut within 60 minutes Colour Red 750 ml cans (12/carton) For more information, visit our website: or scan the QR Code. 14

15 FF197 Gun Grade Fire Rated PU Foam FF197 is a modified, single component, fire rated polyurethane foam that is designed to seal linear gaps throughout the fire rated areas of a building. It is certified to the latest British and European standards EN , DIN 4102 Pt 1 (B1) and EN13501: Pt 2. Product Benefits Up to 4 hours fire resistance Suitable for gaps width up to 30 mm Sets tack free in 10 minutes Easy to install and can be cut within 60 minutes Colour Red 750 ml cans (12/carton) For more information, visit our website: or scan the QR Code. 15

16 16 Foam Guns & Cleaner

17 Accessories AA230 Foam Gun Standard This standard foam gun has an excellent combination of price and quality. It is ideal for small and non-regular projects. AA250 Foam Gun Pro This high quality gun has been specially designed for the professional enduser. It is an ideal hybrid design with metal and thermoplastic material parts which is solvent and stick proof. AA270 Foam Gun Ultra This ultra-high quality gun has been specially designed for the professional enduser. The hybrid design is solvent and stick proof. A PTFE coating on metal parts makes cleaning and maintenance easier. AA290 PU Solvent Cleaner Dual-purpose aerosol solvent based cleaner used to purge applicator guns and clean nozzles and uncured PU foam from surfaces not affected by solvent. 500 ml cans (12/carton) 17

18 tremco illbruck and its strong brands tremco illbruck is a European manufacturer and service provider of high-performance sealing, bonding, flooring, waterproofing and passive fire protection products for the construction and manufacturing industries. We ensure that your processes become faster, smarter and more efficient. 18

19 illbruck adds perfection to all your sealing and bonding projects, be it windows, façades, interiors or exteriors, a major construction scheme or a minor refurbishment job. We offer the right set of products, services and expertise to lessen your workload and improve the overall environment within buildings - making it perfect. Nullifire helps reduce the complexities of passive fire protection. Fire safety regulations can be complicated and potentially involve the threat of liability. To cope with these challenges we deliver a focused range of rigorously tested products that cover a wide array of passive fire protection applications, expert advice and support. TREMCO delivers lasting results for flooring, waterproofing, insulating glass and structural glazing. The building envelope is faced with ever more exacting requirements technologically, legally and in terms of sustainability. With more than 85 years of experience, TREMCO offers products that have been tested under extreme environmental conditions for buildings that are made to last. 19

20 tremco illbruck Limited Coupland Road, Hindley Green WIGAN WN2 4HT, UK T. +44 (0) F. +44 (0)

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