Product Data Sheet. QuadCore Karrier. Applications
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- Lesley Jones
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1 Applications The Quad Karrier system is face fixed, provides the support, thermal and weathering functions to the Benchmark facades. The panel can be laid horizontally or vertically. Suitable for all building applications except where there are low temperature internal conditions. Available Lengths Standard Lengths 1.8m m Longer Lengths* 14.5m m Shorter Lengths* Below 1.8m Notes: *Non-standard lengths. Additional costs and transport restrictions may for non-standard lengths. All lengths may change for export (outside of the UK). Quad Karrier 1mm Cover Width Panel Joint Quad Karrier features a unique castellated and symmetrical tongue and groove joint which achieves excellent thermal, air-tightness and fire performance. 2-4mm nominal Profile Equi-Bead as Standard (Flat optional) 11.5mm 39mm 35mm 35mm Dimensions, Weight and Thermal Performance (mm) Weight (0.63 / 0.5) (kg/m 2 ) U-value (W/m 2 K) Notes: These values are in accordance with BS EN 149, calculated using Finite Element Analysis, and take into account any thermal bridging through the longitudinal joint. The U-values have been calculated using an aged thermal conductivity value of 0.018W/mK. Insulation Quad Karrier is manufactured with a Quad hybrid insulation core. The core insulation is LPCB certified and HCFC, CFC, HFC free. Fire The external and internal faces of the panel to be Class 0 in accordance with the Building Regulations when tested to BS 476: Part 6: 9 and Part 7: Reaction to fire classification to EN for Quad Karrier is B-s1, d0. This Quad hybrid insulation core system has passed all the requirements of: FM 4882 for smoke sensitive occupancies: Class 1 for interior walls and ceiling, unlimited height; LPS 1181: 2014: Part 1: Issue 1.2, series of fire growth tests for LPCB approval and is certified to LPS 1181 Grade EXT-B*; LPS 1181: 5: Part 2: Issue 2.0, series of fire growth tests for LPCB approval and listing of construction product systems to LPS 1181: INT-3*, INT-2*; LPS 1208: 2014: Issue 2.2, LPCB fire resistance requirements for elements of construction used to provide compartmentation and achieve periods of fire resistance FR30 & FR; FM approval to FMRC 48, 4881 Class 1 fire classification, unlimited height**; Reaction to fire classification according to BS EN 131-1: 7 + A1: 9: B-s1,d0. Notes: Certificates and specifications are available upon request. Please contact Kingspan envirocare Technical Services for more information. * LPCB certification pending. ** FM approval pending. LPS 1208: Issue 2 Cert No: 2c
2 Materials Substrate SG+ZA hot-dip zinc/aluminium Galfan coated metal Kingspan XL Forté: Metallic protected steel to BS EN 10346: 9. Standard external sheet thickness 0.63mm. Kingspan CLEANsafe 15: Metallic protected steel to BS EN 10346: 9. Standard internal steel thickness 0.5mm. Coatings - External Weather Kingspan XL Forté Merlin grey or white as standard (other standard colours available upon specific request): Consists of a multi-layer organic coating, embossed with a traditional leather-grain finish. Coatings - Internal CLEANsafe 15: The coating has been developed for use as the internal lining of insulated panels. Standard colour is "bright white" with an easily cleaned surface. Product Tolerances Length ( 3m) + 5mm - 5mm Length ( 3m) + 10mm - 10mm Width + 2mm - 2mm ( mm) + 2mm - 2mm ( mm) + 2mm - 2mm Flatness (per metre) + 1.5mm - 1.5mm End Squareness + 3mm - 3mm Sea Freight Fully timber crated packs are available on projects requiring delivery by sea freight shipping, at additional cost. Alternatively, steel containers can be used. Special loading charges apply. Delivery All deliveries (unless indicated otherwise) are by road transport, to project site. Off loading is the responsibility of the client. Site Installation Site assembly instructions are available from Kingspan envirocare Technical Services. Kingspan recommend that the appointed cladding sub-contractor attends the appropriate product installation training course at our offices in Holywell prior to commencing installation on site. Seals Factory applied weather seal (FAWS) are applied to the external female joint as standard. Acoustics All Quad Karrier has a predicted single figure weighted sound reduction Rw=24dB. Quality & Durability Quad Karrier is manufactured from the highest quality materials using state-of-the-art production equipment to rigorous quality control standards, complying with BS EN ISO 9001 standard, ensuring longterm reliability and service life. The panels are also being manufactured under Environmental Management System Certification BS EN Compliant to BS OHSAS 101 Occupational Health and Safety. Quad Karrier is CE marked to BS EN 149:2013. Guarantee Kingspan Ultimate Panel Guarantee covering the following: 30 year thermal performance. 30 year structural performance. Up to 40 year external coating guarantee, subject to project specific information. Packing Quad Karrier is stacked horizontally with external sheets upward. The top, bottom, sides and ends are protected with foam and timber packing, and the entire pack is wrapped in plastic. Maximum pack weight is 0kg. Notes: Applies to UK pack sizes, please contact the Kingspan Customer Services Department for export information (mm) Panels per Pack
3 Structural Load / Span Tables BENCHMARK Quadcore Karrier External sheet 0.63mm Lightly Profiled (steel), Internal sheet 0.5mm Lightly Profiled (steel) (Unfactored Load/Span tables (to be compared against calculated design wind load values unfactored) Single Span (mm) Load Type Uniformly distributed imposed load, kn/m 2 Span, m Pressure Suction Pressure Suction Pressure Suction Pressure Suction Pressure Suction Pressure Suction Pressure Suction Pressure Suction Pressure Suction Pressure Suction Pressure Suction Pressure Suction Pressure Suction Pressure Suction Pressure Suction Pressure Suction Pressure Suction Pressure Suction
4 Double Span (mm) Load Type Uniformly distributed imposed load, kn/m 2 Span, m Pressure Suction Pressure Suction Pressure Suction Pressure Suction Pressure Suction Pressure Suction Pressure Suction Pressure Suction Pressure Suction Pressure Suction Pressure Suction Pressure Suction Pressure Suction Pressure Suction Pressure Suction Pressure Suction Pressure Suction Pressure Suction
5 Triple Span (mm) Load Type Uniformly distributed imposed load, kn/m 2 Span, m Pressure Suction Pressure Suction Pressure Suction Pressure Suction Pressure Suction Pressure Suction Pressure Suction Pressure Suction Pressure Suction Pressure Suction Pressure Suction Pressure Suction Pressure Suction Pressure Suction Pressure Suction Pressure Suction Pressure Suction Pressure Suction Values have been calculated using the method described in BS EN , for dark coloured panels. 2. The following deflection limits have been used: a. Pressure loading L/ b. Suction loading L/ 3. All panel thicknesses have been calculated with a minimum support width of mm. Larger support widths are possible. 4. The actual wind suction resisted by the panel is dependent upon the number of fasteners and the material of the supporting element. 5. The fastener calculation should be carried out in accordance with the appropriate standards. 6. For intermediate values linear interpolation may be used. 7. The allowable steelwork tolerance between bearing planes of adjacent supports is +/- 5mm.
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