Elevated Slab Sequence

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1 Elevated Slab Sequence The following group of photos shows the sequence for installa4on of a one- way elevated slab. (Slab & Beam with Reinforcing & Post- Tensioning)

2 Columns Placed & Form Support (Scaffolding) Being Erected

3 Form Support (Scaffolding) Being Erected

4 Decking Support Beams Being Erected

5 Plywood Decking Being Erected

6 Plywood Decking and Beam Sides Being Erected

7 Plywood Decking and Beam Sides Being Erected

8 Plywood Decking & Beam Sides Erected

9 Plywood Decking and Beam Sides Erected on a Portion

10 Deck Support System (Scaffolding)

11 Beam Reinforcing Installation

12 Beam Reinforcing Installation

13 Beam Reinforcing Installation

14 Beam Reinforcing Installed

15 Beam & Deck Reinforcing Installed

16 Post-Tensioning Installation

17 Post-Tensioning Installation

18 Post-Tensioning Installed

19 Post-Tensioning Complete and MPE Sleeves Installed

20 Slab Poured & Cured Stripping & Post Shores

21 Stripping formwork

22 Stripping formwork

23 Formwork Stripped and Reshores Installed

24 Site Cast Post- tensioning Systems Can be used with any framing system Reduce member size and/or Extend span capacity

25 Innova7ons in Site Cast Concrete Lightweight Concrete and Admixtures Formwork Materials & Methods Lia- Slab Flying Formwork, Gang forms Slip Forms Tilt- Up Shotcrete

26 Lia- Slab Cast slabs on the ground ( Stacked) & Jack into Place, and Anchored

27 Lift-slab (Note the slab supports at the columns)

28 Flying Formwork Floor Tables stacked and ready for installation

29 Jack to Remove the Table Flying Sequence Table being slid out Table being flown to next level Table placed on the next level

30 Slip Forms Ring of formwork steadily pulled upward by jacking off the vertical reinforcing USES: Tall, Repetitive, Walls Shafts Stairwells Silos

31 Tilt- Up Walls cast Horizontally & Tilted into Place Commonly used in Warehouse, Distribution, Retail

32 The following group of photos shows the tilt-up sequence used for construction of a Home Depot

33 Slab-on-Grade Placed

34 Formwork for Panels

35 Edge form & Slab-on-Grade reinforcing installed Placed

36 Opening Installed

37 Panels formed and reinforced

38 Panels Formed and Reinforced (Note the Inserts)

39 Insert for Brace Weld Plate for Joist Attachment Insert for Lifting Bracket Inserts for Panel Braces, Steel Framing Anchorage, & Panel Lifting

40 Panels Poured

41 Lifting Inserts Stripped

42 Panels SOG Placement of Exterior Footing

43 Crane for Panel Installation

44 Braces Installed Prior to tilting-up the panels

45 Attachment of Lifting Bracket

46 Panel being lifted (tilted into place)

47 Panel being lifted (tilted into place)

48 Panel being lifted (tilted into place)

49 Panel being lifted (tilted into place)

50 Panel being placed on shims set to proper elevation

51 Panels being braced

52 Panels braced

53 Panel grouted between footing & panel

54 Roof support structure anchored to panels

55 Subgrade prepared for panel structural connection to Slab-on-Grade

56 Slab-on-Grade perimeter poured to anchor the panel bottom.

57 Panels erected

58 Architectural Concrete Concrete that is lea exposed as finished interior or exterior surfaces.

59

60 Exposed Architectural Concrete at the University of Iowa

61 Exposed Architectural Concrete at the University of Iowa

62 Exposed Architectural Concrete (Note the rough finish )

63 Architectural Concrete Finishes Exposed Aggregate clean off paste & expose aggregate Key Aggregate choice Mix Placement

64

65 Architectural Concrete Finishes Mechanically remove the paste Sand Blast Bushhammer

66 Architectural Concrete Finishes Liners & Form mat ls Mul7ple # of Finishes Form Liner & Bush-hammer

67 Architectural Concrete with Bushhammered Finish

68 Architectural Concrete with Bushhammered Finish

69 Simulated Stone Form Liner

70 Considera7ons / Challenges Form Tie Location Rustication Location

71 Considera7ons / Challenges Formwork Joint Formwork Blemishes

72 Form Tie Holes Considera7ons / Challenges

73 Considera7ons / Challenges Rusted Bar Supports

74 Patching

75 Designing Economically Of three elements - conc., reinf., formwork - Formwork is generally the most expensive element Formwork - high % of labor Economies - simplifica7on & standardiza7on Iden7cal bay spacing Flat plate - when possible Standardize column & beam sizes

76 Site Cast Concrete & Building Codes Fire resistant Assuming adequate re- steel coverage Most uses - Unlimited Height & Area Resistance to lateral loading Rigid joints

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