LAYHER EVENT SYSTEMS CATALOGUE

Transcription

1 LAYHER EVENT SYSTEMS CATALOGUE Edition Ref. No Quality management certified according to ISO 9001:2008 by German TÜV-CERT

2 Layher QUALITY MADE BY LAYHER Headquarters in Eibensbach Plant 2 in Gueglingen HERE IS THE BEATING HEART OF LAYHER. MORE POSSIBILITIES. THE SCAFFOLDING SYSTEM. Quality made by Layher comes from Gueglingen-Eibensbach. Our company has set down deep local roots since it was established. Right up until today, development, production, logistics and management are all in one place, where the conditions are best for achieving quality made by Layher: in Gueglingen- Eibensbach. The two locations together cover a surface area of 318,000 m². This includes more than 142,000 m² of covered production and storage areas. This is where our scaffolding systems are created by highly automated production. Short distances and short reaction times mean we can adapt production to suit our customers requirements, flexibly and at any time. This brand promise made by Layher is the expression of a brand philosophy that we ve been living by for over 70 years. More speed, more safety, more proximity, more simplicity and more future: values with which we strengthen our customers competitiveness in the long term. With our innovative systems and solutions, we re working all the time on making scaffolding construction even simpler, even more economical and, above all, even safer. With comprehensive services, a permanent range of training courses and an ethos of customer focus, more than 1,500 dedicated Layher employees are creating more possibilities for our customers every single day. In more than 30 countries all over the world. 2

3 More Possibilities. The Scaffolding System. MORE SPEED We can supply any required quantity of the right products at the right time to anywhere in the world. Layher has subsidiaries in more than 30 countries in all five continents, with a tight-knit network of national service centers. Speed is also the motto of our logistics concept. Customers have the choice of picking up their material at a Layher service center or having it delivered either to a warehouse or just in time directly to the site. MORE EXPERIENCE Tradition has grown into experience and expertise. Our experts pass on this knowledge all over the world. Existing customers might want to try a different approach, while new customers might need support when assembling a Layher scaffolding structure. Layher s specialists get to grips with the specific tasks and requirements, devising for our customers persuasive solutions that are both profitable and efficient. Good advice from Layher is guaranteed. We take care of our customers at every level, because cooperation with them on the basis of mutual trust as well as their success are important to us. MORE KNOWLEDGE Further training is the key to success. For this reason, Layher organizes regular training seminars that prepare our customers for current and future challenges specifically in scaffolding. This training scheme is backed up by many others options, for example practical product training courses and regular meetings for scaffolding erectors to promote the flow of information between experts and colleagues. And last but not least, Layher offers comprehensive publications on all topics to do with scaffolding construction. MORE CLARITY Saving time, using material in the best way, improving logistics. All that can be done with Layher s planning software, LayPLAN, or the special Layher tools for AutoCAD. Layher software means greater reliability when budgeting and planning scaffolding construction projects. Optimization of inventory management and complete cost transparency for the material used in a project. Once the dimensions and the required assembly variant have been entered, the Layher software supplies a scaffolding proposal with matching material list within seconds. MORE QUALITY People talk a lot about quality. We just produce it. Quality from Layher means state-of-the-art production processes, carefully selected materials, smart automation and a highly qualified workforce. Our products comply with the very latest security standards and possess DIN ISO certification, German TÜV approval, and many other German and international quality labels. 20,000 kilometres of steel tubing in high-quality workmanship are convincing testimony to Layher s quality standards. 3

4 Edition Ref. No Quality management certified according to ISO 9001:2008 by German TÜV-CERT Edition Ref. No Quality management certified according to ISO 9001:2008 by German TÜV-CERT Edition Ref. No Quality management certified according to ISO 9001:2008 by German TÜV-CERT Edition Ref. No Quality management certified according to ISO 9001:2008 by German TÜV-CERT Edition Ref. No Quality management certified according to ISO 9001:2008 by German TÜV-CERT Edition Ref. No Quality management certified according to ISO 9001:2008 by German TÜV-CERT Contents LAYHER EVENT SYSTEMS 2 Event stages Page 8 2 Leg insert platforms Page 16 2 Benches, bucket seats, tip-up seats Page 22 2 Truss systems Page 24 THE LAYHER PRODUCT RANGE ALL CATALOGUES AT A GLANCE LAYHER SPEEDYSCAF SYSTEM CATALOGUE LAYHER ALLROUND SCAFFOLDING SYSTEM CATALOGUE LAYHER SCAFFOLDING ACCESSORIES CATALOGUE LAYHER PROTECTIVE SYSTEMS CATALOGUE LAYHER EVENT SYSTEMS CATALOGUE LAYHER LADDERS & STAIRS LAYHER ROLLING TOWERS CATALOGUE Speedyscaf System Ref. No Allround Scaffolding System Ref. No Scaffolding Accessories Ref. No Protective Systems Ref. No Event Systems Ref. No Rolling Towers Ladders and Stairs Ref. No

5 CONTENTS 2 EVENT SYSTEMS 2 DECISION-MAKING AIDS 6 2 Event stands Page 18 2 EVENT STAGES AND PODIA 8 2 BASIC COMPONENTS 10 2 GUARDRAILS AND STAIRWAYS 12 2 UNIVERSAL BASE 14 2 LEG INSERT PLATFORMS 16 2 EVENT STANDS 18 2 BASIC COMPONENTS AND GUARDRAILS 20 2 BENCHES AND BUCKET SEATS 22 2 TRUSS SYSTEMS 24 2 ALU TRUSS SYSTEMS 26 2 STEEL TRUSS SYSTEMS 30 2 FOH system Page 32 2 FOH TOWER KIT SYSTEM 32 2 FOH SYSTEMS 34 2 ROOF AND WALL CLADDING 34 2 INDEX 36 All dimensions and weights are guideline values. Subject to technical modification. Steel parts are galvanized according to EN ISO 4042 and EN Our deliveries shall be made exclusively in accordance with our currently valid General Terms of Sale. These include the following provisions: The place of performance is Gueglingen-Eibensbach. Title to the delivered goods shall be retained until full payment has been made. Please request the specific instructions for assembly and use when ordering. Protected by copyright. Not to be reproduced, either in whole or in part. Misprints and errors excepted. 5

6 Edition Ref. No Quality management certified according to ISO 9001:2008 by German TÜV-CERT Event Systems LAYHER STAGE AND STAND SYSTEMS DECISION-MAKING AIDS LAYHER STAGES Layher stages are just as suitable for use inside halls and marquees as use outdoors. The components make up a construction kit allowing the building of a small podium for fashion shows or bands, or a giant concert stage. All parts are weatherproof, thanks to the use of aluminium, hot-dip galvanized steel and coated plywood panels. On uneven surfaces, fast and easy adaptability of the Allround stage to the lie of the land is a particular advantage. The permissible loading capacity of the podium surface is up to 7.5 kn/m². The height can, depending on the structural strength, be up to 10 m. Meeting of the guidelines for temporary structures with the design loads as per DIN 4112 is verified by inspection books issued by the competent authority. Module EV 86 EV 86+ EV 86Q EV 100 Metric* EV 104 Bay 2.07 x 2.57 m 2.07 x 2.57 m 2.57 x 2.57 m 2.00 x 2.00 m 2.07 x 2.07 m Deck type Event deck Event deck Event deck Event deck Event deck Deck size 0.86 x 2.07 m 0.86 x 2.07 m 0.86 x 2.57 m 1.00 x 2.00 m 1.04 x 2.07 m Decks per bay Support element Event transom Event transom Event transom Event transom Event transom Support element length 2.57 m 2.57 m 2.57 m 2.00 m 2.07 m Crosspiece support required Perm. load capacity 5.0 kn/m² 7.5 kn/m² 5.0 kn/m² 7.5 kn/m² 7.5 kn/m² * Further metric components, see catalogue Allround Scaffolding. LAYHER ALLROUND SCAFFOLDING SYSTEM CATALOGUE 6

7 LAYHER STANDS The most important characteristics of Layher seating stands are: sturdy material, sound workmanship, long service life, rapid assembly at changing locations, and low transport volume. The individual parts are easy to assemble and lightweight, so that they can be installed manually. Please refer to our tables in this connection. Thanks to the modular design, it is possible to adapt the stand to the local conditions and to plan it in accordance with German regulations governing public assembly places. Seating stand EV 86 x 16 EV 86 x 25 EV 86 x 33 EV 100 x 25 Metric* EV 104 x 25 Step width m m m 1.00 m m Step height m 0.25 m m 0.25 m 0.25 m Riser angle [Degree] Riser angle [%] 19.4 % 29.2 % 38.6 % 24.9 % 24.2 % Standard dimension 2.57 x 2.07 m 2.57 x 2.07 m 2.57 x 2.07 m 2.00 x 2.00 m 2.07 x 2.07 m Loose seating possible possible possible recommended recommended Permanently fitted benches recommended recommended recommended possible possible Seating stand EV 75 x 16 EV 75 x 25 EV 75 x 33 Step width 0.75 m 0.75 m 0.75 m Step height 0.16 m 0.25 m 0.33 m Riser angle [Degree] Riser angle [%] 22.2 % 33.3 % 44.4 % Standard dimension 2.25 x 2.00 m 2.25 x 2.00 m 2.25 x 2.00 m Loose seating not possible not possible not possible Permanently fitted benches possible possible possible Bucket seats not possible not possible not possible Tip-up seats recommended recommended recommended 7

8 Event stages and podia LAYHER EVENT STAGES AND PODIA LAYHER STAGES AND PODIA EASIER, QUICKER AND SAFER BY USING THE MODULAR LAYHER SYSTEM No restrictions imposed on performances, no limits set in the dimensions and fittings, no concessions made to the location: Layher podiums and stages always provide a safe play performance area that s exactly what s needed. Series manufacture and high delivery readiness are our way to help you cut costs and achieve economic success; and tailor-made special solutions whenever necessary are our strengths. THE BENEFITS TO YOU: 2 Basic unit Can be expanded as required, variable floor plans. 2 Expandable Caters for requirements with a variety of roof and support systems. 2 Allround base High load-bearing capacity, rapid assembly and dismantling. 2 Practically-minded design Strong connector technology, ergonomic handling, low-wear aluminium parts, corrosion-proof thanks to hot-dip galvanisation, space-saving storage. 8

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10 Edition Ref. No Quality management certified according to ISO 9001:2008 by German TÜV-CERT Event stages basic components The Event decks 1 and 2 up to 2.07 m in length are designed for a load of 7.5 kn/m². The Event deck 2.57 m without transom support can bear 5 kn/m². The removable Plastic corners 3 ensure that the vertical tubes can pass through. The coated plywood board is braced with alu minium rungs. The 18 cm high Event transom 4 of aluminium section with connecting wedge heads of galvanised steel holds the Event decks. The load-bearing capacity of the 2.57 m long Event crosspiece can be increased by reinforcement with the Transom support 5 from 5 kn/m² to 7.5 kn/m². Event stages basic components 1 2 The Tension clasp 6 of spring steel connects the Event deck to the Event transom and acts as a lock against lift-off. A gap-free podium surface is assured by the Square half-coupler 7 to be fitted to the edge of the podium to prevent shifting. 3 LAYHER ALLROUND SCAFFOLDING SYSTEM CATALOGUE The substructure of the Layher Event systems is created from Layher Allround scaffolding. Please refer to the Allround Scaffolding System Catalogue for the components required. 4 5 With the Base plate 20 8 and the Base collars 12 very small heights, as encountered in trade fair and hall construction can be achieved. The Base plate 40 9 and the Base plate 60, solid 10 are used especially in stand construction and permit increased height adjustment. 6 7 Event deck Tension clasp Event transom The rubber pad 11 must not be used as load-distributing base. It minimizes slippery of the structure. The Standard 0.67 m 13 and Standard 1.17 m 14 are used for podiums with heights of 0.80 m or 1.30 m and obviate the need for the base collar. The assembly runs faster and ballasting can be placed on the lowest scaffolding level For further base plates, see Scaffolding Accessories Catalogue For all further Allround components, see Allround Scaffolding System Catalogue 10

11 Pos. Description Dimensions L/H x W [m] Weight approx. [kg] PU [pcs.] Ref. No. EV 86 EV 86Q EV 100 EV Event deck T10 Aluminium frame, coated plywood, detachable plastic corners, threaded inserts for holding insert leg holders 1.00 x W x W x W x W 2 2 Event deck T10, square for equalizing bays, aluminium frame, coated plywood, detachable plastic corners, threaded inserts for holding insert leg holders 1.00 x W x W 2 3 Plastic corner as spare part for Event deck T10 (Pos. 1 and 2) V W Event transom W W W W W W W Transom support increases permissible load on the EV 86+ system 2.57 x W 2 6 Tension clasp for transom V W Square half-coupler W Base plate 20 max. spindle travel 10 cm W Base plate 40 max. spindle travel 25 cm W Base plate 60, solid, without lock max. spindle travel 41 cm W Rubber pad for base plate for slip-reduction on solid grounds like concrete, asphalt, stone or timber. Protects sensitive deckings from damages x W Base collar, short W Standard, 0.67 m, with 2 rosettes, without spigot with integrated base collar 14 Standard, 1.17 m, with 3 rosettes, without spigot with integrated base collar W W WS = wrench size PU = packaging unit W = available ex works P = delivery time on request V = only available in this packaging unit 11

12 Edition Ref. No Quality management certified according to ISO 9001:2008 by German TÜV-CERT Event systems guardrails and stairways for stages Side protection of the stage is provided by Handrails 2 or Guardrails with child safety features 3. The stairway stringer 5 fits exactly to the height of the Event decks. Thus it is always as top step. Depending on the podium height, the stairway can be extended with different stairway stringers. LAYHER ALLROUND SCAFFOLDING SYSTEM CATALOGUE Notice: In combination of different stairway stringers, the different stairway dimension must be pointed out. For further information, please see catalogue Allround Scaffolding.. Event systems guardrails and stairways for stages Podium height: 0.90 m Stairway: Riser Tread Undercut s = cm a = cm u = 0.20 cm Podium height: 1.40 m Stairway: Podium height: 1.90 m Stairway: Podium height: 2.40 m Stairway: The artist entry to the stage is via the modular stairway. The construction kit comprises: Stringer for modular stairway, 1, 2 and 3 steps 6, Base collar 0.26 m 8 and O-ledger 0.90 m 10. If required, stairway guardrails are attached. The bolts needed for guardrail assembly are included with every stairway guardrail. The guardrails are not suitable for public areas

13 Pos. Description Dimensions L/H x W [m] Weight approx. [kg] PU [pcs.] Ref. No. EV 86 EV 86Q EV 100 EV Guardrail post for podium W Handrail T13 handrail height 1.00 m 3 Guardrail with child safety feature T12 Guardrail height 1.10 m. Connection elements height adjustable for use with Event or scaffolding decks P P P W P W W W W W W Stairway guardrail 750 with child safety feature for stairway stringer Pos x W U-Stairway stringer 750 with half-coupler with 5 steps 1.00 x W Stringer for modular stairway 1-step W step W step W Guardrail for modular stairway 1-step 0.30 x W step 0.60 x W step 0.90 x W Base collar for modular stairway, 0.26 m with spigot W Standard for modular stairway, 0.59 m with spigot W O-ledger LW, 0.90 m W Lift-off preventer, with bolt W For further stairways and access assemblies, see Allround Scaffolding System Catalogue. WS = wrench size PU = packaging unit W = available ex works P = delivery time on request V = only available in this packaging unit 13

14 Universal base Since the release of the new guidelines for temporary structures (EN 13814), the use of stage roofings ist not possible anymore without combining it with a podium of Layher. Universal base 1 With the universal base, you can connect roofs efficiently to the Layher podium. The speciality of this solution is, that it is possible to adjust almost every position of the supports contiuously. If the base should be used for larger roofings, depending on the load bearing capacity, an additional support could be necessary. 2 Dead weight of the podium, can be charged thus lower ballasting. 2 Forces, emitting by linkage, can be transmitted to the podium thus lower ballasting. 2 Higher headroom, thanks to fixation points on deck level. 2 Quick assembly of the podium with the universal base and our well-known Allround Scaffolding. 2 Topographic problems at the place of action, can be solved easily. 2 Complete system, with stairways, ramps and guardrails available

15 Pos. Description Dimensions L/H x W [m] Weight approx. [kg] PU [pcs.] Ref. No. EV 86 EV 100 EV Base beam, steel, hot-dip galvanized P P P P P Base lattice beam steel, hot-dip galvanized 0.86 x P x P x P x P x P Truss-Transom steel, hot-dip galvanized P P P P P Base plate type 1 steel, hot-dip galvanized, for H30V and H40V support with 32 drillings 0.41 x P Base plate type 2 steel, hot-dip galvanized, for H30V and H40V support with 16 drillings 0.41 x P Special bolt with nut HZS 53 x 34 M16 x W WS = wrench size PU = packaging unit W = available ex works P = delivery time on request V = only available in this packaging unit 15

16 Event systems leg insert platforms Leg insert supports 4 can be fitted into the corners of the T10 Event decks. These parts are fastened with two bolts, which are supplied. The insert leg holders are used to hold the Q60 aluminium legs 5. Insert leg connectors 7 are used to connect the insert legs to one another. Clamps 3 for Event decks connect the aluminium frames of the platforms to one another resulting in a smooth transition even under load. Event systems leg insert platforms 1 2 The insert-leg kit is the ideal complement to the Layher Event System. This design is very economical for smaller platforms up to 1 m height. The assembly time and number of parts are lower than using an Allround support structure. The permissible load of the platforms is 750 kg/m². Ideal for use in halls and rooms with sensitive floor coverings, thanks to the floor protecting and non-slip rubber pads, which are already integrated into the height-adjustable hinged feet

17 Pos. Description Dimensions L/H x W [m] Weight approx. [kg] PU [pcs.] Ref. No. EV 86 EV 100 EV Event deck T10 Aluminium frame. coated plywood, detachable plastic corners, threaded inserts for holding insert leg holders 1.00 x W x W x W 2 2 Event deck T10, square for equalizing bays, aluminium frame, coated plywood, detachable plastic corners, threaded inserts for holding insert leg holders 1.00 x W x W 2 3 Clamp T10 for coupling Event decks T7 / T10 (Pos. 1) W Leg insert support for Event deck T10 (Pos. 1), incl. 4 screws, die-cast zinc, for holding Pos W Alu leg insert Q60 T13 with plastic slider V P V P V P V W V W Hinged foot for retrofit, with non-slip floor-protecting rubber underlay, Adjusting range 40 mm P Insert leg connector, 2-way for aluminium insert legs Q W WS = wrench size PU = packaging unit W = available ex works P = delivery time on request V = only available in this packaging unit 17

18 Event stands LAYHER EVENT STANDS FOR GETTING THE CROWD S MONEY S WORTH No restrictions on comfort, no limits on dimensions and equipment, no concessions to the location: Layher stands are always an excellent observation point, just as required. The Layher Event system: Stands for sitting and standing, all over the world and meeting client requirements. Series manufacture and high delivery readiness are our way to help you cut costs and achieve economic success; and tailor-made special solutions whenever necessary are our strengths. The whole Layher Event-System bases on the proven Allround Scaffolding System. Thus makes investions even more economical, because the material can be used for lots of different kinds of use. THE BENEFITS TO YOU: 2 Standard solutions Series material, rapid availability. 2 Substructure Allround High load-bearing capacity, rapid erection and dismantling, flexible assembly, choice of accessories. 2 Handy components Easy to transport and store, palletizable. 2 Special design for individualized problem solutions. 18

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20 Event stands basic components and guardrails for stands The Stand element, 1-step 1 with a standard rise of 250 mm is used for the Event systems EV 100 and EV 104. The Stand element, 2-step 2 is used for the Event system EV 86. When Event decks are used, the Lock against lift-off 5 is required to prevent the Event decks from lifting off and tilting. Event stands basic components and guardrails for stands 1 2 EV 100/EV 104, 250 mm EV 86, 166 mm Alternatively, conventional steel decks can also be used, which is to be recommended especially for outdoor events. Here the Lock against lift-off ST 86 6 and the Steel deck support 7 are used The Guardrail standard 0.96 m 4 with the bottom mounted spigot, is used to guide the Allround standards out of the substructure. For side guardrails, however, this standard must be additionally reinforced. The components shown here are showcase. For the different stand variants, showing in table on page 7, further stand components are available. These are stand elements, intermediate steps, guardrails and guardrail posts for each type of stand. 6 7 EV 100/EV 104 Side guardrails and guardrail posts EV 86, rise 166 mm Side guardrails and guardrail posts EV 100/EV 104, rise 250 mm Guardrail posts are dependent on the stand system upon request 20

21 Pos. Description Dimensions L/H x W [m] Weight approx. [kg] PU [pcs.] Ref. No. EV 86 EV 86Q EV 100 EV Stand element 1-step 1.00 x W x W 2 2 Stand element 2-step 1.71 x W Intermediate step 0.30 x 0.12 x L, with 2 half coupler L = P 2 2 L = P Guardrail standard, 0.96 m with bottom mounted spigot and 2 cutaway rosettes W Lift-off preventer for stand element W Lift-off preventer for steel decks W 2 2 Bolt M10 x 70 with nut V W Steel deck support W Side guardrail T12 2-step 2.00 x P x W 2 9 Side guardrail T12 3-step 2.57 x P Side end guardrail T12 2-step 2.00 x P x W 2 11 Side end guardrail T12 3-step 2.57 x P Corner guardrail, top Steel 1.10 x W WS = wrench size PU = packaging unit W = available ex works P = delivery time on request V = only available in this packaging unit 21

22 Event stands benches and bucket seats You can choose the seating to suit the application, but also to suit your specific conditions. There is a choice of benches, bucket seats and tip-up seats. Event stands benches and bucket seats The Bench 1 is 0.30 m wide and comprises anodised aluminium stiles and smooth-coated plywood. Benches are secured with wedges: Short wedges 6 are needed at the edge of the stand. Bench ends 2 are fitted at the access to the stand. Novanta bucket seats 3a can be fastened to the benches. We recommend benches with predrilled holes here. The standard Novanta bucket seats are dark blue, UV-protected and flame-retardant. The assembly material comprises per seat: 2 bolts with square neck 2 washers 2 nuts 1 plug, left 1 plug, right Number plate without lettering, white. 3a 3b 3c 3d 3e Alternatively, your own chairs can be placed on the Event stand. The first row of seat is formed by the Seat support with rosette B

23 Pos. Description Dimensions L/H x W [m] Weight approx. [kg] PU [pcs.] Ref. No. EV 86 EV 86Q EV 100 EV Bench anodised aluminium, coated plywood 2 Bench end anodised aluminium, coated plywood 1.57 x P x W x W x W x W a Novanta bucket seat, blue UV-protected and flame-retardant 0.40 x W b 3c Plug, left, blue Plug, right, blue V W V W d Number plate, w/o lettering, white V W e Assembly-Set for 20 bucket seats existing of 40 bolts M8 x 40, 40 nuts and 40 washers W 4 Bench, with holes for Novanta bucket seats 1.57 x P x P x W x W 2 5 Allround wedge Steel, for securing bench, without rivets 6 Allround wedge, short, 90 mm without holes, for securing bench at edge of stand V V W V W Bench adaptor for rise 16,70 cm for rise 25,00 cm 8 Seat support with rosette for bottom rows 9 Tip-up seat, blue UV-protected and flame-retardant 10 Aluminium frame for tip-up seats suitable for all inclinations 11 Adapter for frame for tip-up seats suitable for all inclinations W W W x on request on request on request on request on request on request on request x on request WS = wrench size PU = packaging unit W = available ex works P = delivery time on request V = only available in this packaging unit 23

24 Truss systems LAYHER TRUSS SYSTEMS VISUALLY ATTRACTIVE, LIGHTWEIGHT AND STABLE The Layher Truss system contains 3-chord and 4-chord transoms of aluminium. They are available as H30 and H40 series. The Layher Truss system is developed for lightweight to intermediateheavy structures, which are mainly used in the exhibition sector. They are characterised by very high stability, compactness, versatility and very low operating weight. The installation is very simple, thanks to the directionindependent framework. THE BENEFITS TO YOU: 2 Maximum load-bearing capacity Outstanding load-bearing values yet a low degree of sag. 2 Compatibility Layher truss systems are compatible both with many other truss systems and with Layher Allround equipment. 2 Maximum quality Durable and value stable thanks to highest production quality. 24

25 LAYHER STEEL TRUSS SYSTEMS ENORMOUSLY BEARING. HUGE SPANS. FOR DIFFERENT SCOPES OF APPLICATION Constructions, which are made to carry high loads and however must be easy and fast to assembly, need well-thought and strong components. Layher offers with the new steel truss the right tools for that challenge. THE BENEFITS TO YOU: 2 Attractive outer dimensions. 2 High load-bearing capacity. 2 Large spans. 2 Quick assembly thanks to well-known fork-connectors. 25

26 Edition Ref. No Quality management certified according to ISO 9001:2008 by German TÜV-CERT Alu truss systems The Layher Truss system contains 3-chord and 4-chord transoms of aluminium. They are available as H30 and H40 series. The Layher Truss system is developed for lightweight to intermediate-heavy structures, which are mainly used in the exhibition sector. They are characterised by very high stability, compactness, versatility and very low operating weight. The installation is very simple, thanks to the direction-independent framework. Alu truss systems During the assembly of many truss structures, ladders and rolling towers are a constant campanion. Also therefore, Layher is your dependable partner. 4 LAYHER LADDERS & STAIRS LAYHER ROLLING TOWERS CATALOGUE Order the catalogue rolling towers and ladders 5a 5b 5c 5d 5e 5f 5g 5h 26

27 Pos. Description Dimensions L/H x W [m] Weight approx. [kg] PU [pcs.] Ref. No. 1 Truss H30D, aluminium straight, 3-chord, external dimension 287 mm 2 Truss H30V, aluminium straight, 4-chord, external dimension 287 mm 3 Truss H40D, aluminium straight, 3-chord, external dimension 387 mm 4 Truss H40V, aluminium straight, 4-chord, external dimension 387 mm 0.25 x 0.26 x P 0.50 x 0.26 x P 0.71 x 0.26 x P 0.75 x 0.26 x P 1.00 x 0.26 x P 1.50 x 0.26 x P 2.00 x 0.26 x P 2.50 x 0.26 x P 3.00 x 0.26 x P 3.50 x 0.26 x P 4.00 x 0.26 x P 4.50 x 0.26 x P 5.00 x 0.26 x P 0.25 x 0.29 x P 0.50 x 0.29 x P 0.71 x 0.29 x P 0.75 x 0.29 x P 1.00 x 0.29 x P 1.50 x 0.29 x P 2.00 x 0.29 x P 2.50 x 0.29 x P 3.00 x 0.29 x P 3.50 x 0.29 x P 4.00 x 0.29 x P 4.50 x 0.29 x P 5.00 x 0.29 x P 0.25 x 0.34 x P 0.50 x 0.34 x P 0.75 x 0.34 x P 0.81 x 0.34 x P 1.00 x 0.34 x P 1.50 x 0.34 x P 2.00 x 0.34 x P 2.50 x 0.34 x P 3.00 x 0.34 x P 3.50 x 0.34 x P 4.00 x 0.34 x P 4.50 x 0.34 x P 5.00 x 0.34 x P 0.25 x 0.39 x P 0.50 x 0.39 x P 0.75 x 0.39 x P 0.81 x 0.39 x P 1.00 x 0.39 x P 1.50 x 0.39 x P 2.00 x 0.39 x P 2.50 x 0.39 x P 3.00 x 0.39 x P 3.50 x 0.39 x P 4.00 x 0.39 x P 4.50 x 0.39 x P 5.00 x 0.39 x P 5 a b c d e f g h Truss corners H30D, aluminium 2-way 90 degree 2-way 90 degree 2-way 90 degree 3-way 90 degree 3-way 90 degree 4-way T-piece 4-way T-piece 4-way cross 0.50 x 0.30 x P 0.50 x 0.30 x P 0.50 x 0.30 x P 0.50 x 0.50 x P 0.50 x 0.50 x P 0.71 x 0.50 x P 0.71 x 0.50 x P 0.71 x 0.30 x P WS = wrench size PU = packaging unit W = available ex works P = delivery time on request V = only available in this packaging unit 27

28 Alu truss systems Alu truss systems 1a 1b 1c 1d 1e 1f 2a 2b 2c 2d 2e 2f 2g 2h 3a 3b 3c 3d 3e 3f 4 4a 4b 5 5a 5b 6a 6b 7a 7b 8a 8b 8c

29 Pos. Description Dimensions L/H x W [m] Weight approx. [kg] PU [pcs.] Ref. No. 1 a b c d e f Truss corners H30D, aluminium 2-way 90 degree 3-way 90 degree 4-way cross 3-way T-piece 4-way T-piece 5-way 0.50 x 0.30 x P 0.50 x 0.50 x P 0.71 x 0.30 x P 0.71 x 0.30 x P 0.71 x 0.50 x P 0.71 x 0.50 x P 2 a b c d e f g h Truss corners H40D, aluminium 2-way 90 degree 2-way 90 degree 2-way 90 degree 3-way 90 degree 3-way 90 degree 4-way T-piece 4-way T-piece 4-way cross 0.60 x 0.40 x P 0.60 x 0.40 x P 0.60 x 0.40 x P 0.60 x 0.60 x P 0.60 x 0.60 x P 0.90 x 0.60 x P 0.90 x 0.60 x P 0.80 x 0.40 x P 3 a b c d e f Truss corners H40V, aluminium 2-way 90 degree 3-way 90 degree 4-way cross 3-way T-piece 4-way T-piece 5-way 0.60 x 0.40 x P 0.60 x 0.60 x P 0.80 x 0.40 x P 0.80 x 0.40 x P 0.80 x 0.60 x P 0.80 x 0.60 x P 4 a b Box Corner H30V, aluminium Attachment S Attachment L 0.29 x 0.29 x P x 0.29 x P 0.21 x 0.29 x P 5 a b Box Corner H40V, aluminium Attachment S Attachment L 0.39 x 0.39 x P x 0.39 x P 0.21 x 0.39 x P 6 a b Base plate H30, aluminium 3-chord H30D 4-chord H30V 0.33 x P 0.33 x P 7 a b Base plate H40, aluminium 3-chord H40D 4-chord H40V 0.43 x P 0.43 x P 8 a b c Connection parts Conic connector Conic bolt Securing pin W W W 9 Conic bolt with nut M W 10 Conic half connector with thread M W WS = wrench size PU = packaging unit W = available ex works P = delivery time on request V = only available in this packaging unit 29

30 Steel truss systems dia. 48,30 dia. 48,30 dia. 48,30 dia. 60, Tower Truss Span [m] perm. line load p [kg/m] Bending [cm] of perm. p perm. single load F [kg] Bending [cm] of perm. F perm. single load in third points F 1 [kg] Bending [cm] of perm. F p [kg/m] F, F 1 [kg] Maxi Truss Span [m] perm. line load p [kg/m] Bending [cm] of perm. p perm. single load F [kg] Bending [cm] of perm. F perm. single load in third points F 1 [kg] Bending [cm] of perm. F p [kg/m] F, F 1 [kg] zul. perm. vert. line Streckenlast load p [kg/m] p [kn/m] zul. perm. Einzellast single load F [kn/m] F [kg] zul. perm. Punktlast single bei load 2 in Drittelpunkten third points F 1 F [kg] [kn/m] zul. perm. vert. line Streckenlast load p [kg/m] p [kn/m] zul. perm. Einzellast single load F [kn/m] F [kg] zul. perm. Punktlast single bei load 2 in Drittelpunkten third points F 1 F [kg] [kn/m] Span [m] Span [m] 30

31 Pos. Description Dimensions L/H x W [m] Weight approx. [kg] PU [pcs.] Ref. No. 1 Tower-Truss, steel, hot-dip galvanized Usable for roofings as vertical support for constructions of Maxi-Truss, as ground support, for advertisment signs or cable bridges, Use with bolt dia mm and spins clip 2 Maxi-Truss, steel, hot-dip galvanized Usable for roofings as main transom, as ground support, for advertisment signs or cable bridges, Use with bolt dia mm and spins clip 3 Nova-Truss, steel, hot-dip galvanized Usable for roofings as vertical support for constructions of Super-Truss, as ground support, for advertisment signs or cable bridges, Use with bolt dia mm and spins clip 4 Super-Truss, steel, hot-dip galvanized Usable for roofings as main transom, as ground support, for advertisment signs or cable bridges, Use with bolt dia mm and spins clip 5 Bolt, dia mm for Tower-Truss, Nova-Truss and Maxi-Truss 6 Bolt, dia mm for Super-Truss 7 Safety clip, 2.80 mm for Tower-Truss, Nova-Truss and Maxi-Truss 8 Safety clip, 4 mm for Super-Truss 299 x 299 Axial dimensions 569 x 569 Axial dimensions 452 x 452 Axial dimensions 550 x 854 Axial dimensions on request on request on request on request x on request 20 x on request V V The steel truss elements will be produced individually according to your requirements of length. Do not hesitate to ask us! We are pleased to help you. Nova Truss Super Truss Span [m] perm. line load p [kg/m] Bending [cm] of perm. p perm. single load F [kg] Bending [cm] of perm. F perm. single load in third points F 1 [kg] Bending [cm] of perm. F Span [m] perm. line load p [kg/m] Bending [cm] of perm. p perm. single load F [kg] Bending [cm] of perm. F perm. single load in third points F 1 [kg] Bending [cm] of perm. F p [kg/m] F, F 1 [kg] p [kg/m] F, F 1 [kg] perm. zul. vert. line Streckenlast load p [kg/m] p [kn/m] perm. zul. Einzellast single load F [kn/m] F [kg] perm. zul. Punktlast single load bei 2 in third Drittelpunkten points F 1 [kg] F [kn/m] perm. zul. vert. line Streckenlast load p [kg/m] p [kn/m] perm. zul. Einzellast single load F [kn/m] F [kg] perm. zul. Punktlast single bei load 2 in third Drittelpunkten points F 1 F [kg] [kn/m] Span [m] Span [m] WS = wrench size PU = packaging unit W = available ex works P = delivery time on request V = only available in this packaging unit 31

32 FOH System, Roof and wall cladding LAYHER FOH TOWER KIT SYSTEM QUICK AND CLEAN. FLEXIBLE FRONT-OF-HOUSE SOLUTIONS FROM LAYHER The Layher FOH Tower Kit System provides you with the right solution for your Front-Of-House applications. To meet the most frequently encountered requirements, a total of 12 FOH Tower complete KITs are available. ONE SYSTEM MANY VARIANTS Thanks to the Kit System and Layher s flexible Allround equipment, there are no limits placed on variation. Whether it s a 2 or 3 bay width, with or without a projecting roof and entrance, with 1, 2 or 3 stories. The Layher FOH Tower Kit System means more possibilities. Typical for Layher! THE BENEFITS TO YOU: 2 Quick and easy assembly thanks to optimum use of material. 2 Neat and practically-minded design down to the last detail. 2 Each of the maximum of three levels is without a hindering central support. 2 Complete enclosure using keder tarpaulins. 2 Very few special parts. 2 Calculated in accordance with the latest standard EN Two inspection books available: 4.14 x 4.14 (4 x 4) & 6.21 x 4.14 (6 x 4). 32

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34 FOH System The Layher FOH Tower Kit System provides you with the right solution for your Front-Of-House applications. To meet the most frequently encountered requirements, a total of 12 FOH Tower complete KITS are available. One system many variants Thanks to the Kit System and Layher s flexible Allround equipment, there are no limits placed on variation. FOH System Whether it s a 2 or 3 bay width, with or without a projecting roof and entrance, with 1, 2, or 3 storeys Assembly Pos Roof and wall cladding The proven keder rail Known for its low weight. Ideal for lightweight applications, particularly for wall coverings and scaffolding covers. The keder rail 3000 very strong yet light. It is perfectly suited for medium spans, as found for example in FOH and directing towers or in technical equipment and storage areas. The keder rail K3000 can also be used as a wall keder rail over large spans. The keder rail 9000 is suitable as a heavy-duty marquee section for large and very large spans. Roofs and side coverings for large open-air stages can be constructed with this section, in addition to massive roofs for stands. Roof and wall cladding

35 Pos. Description Dimensions L/H x W [m] Weight approx. [kg] PU [pcs.] Ref. No. EV 100 EV FOH beam W W 2 2 Event access deck with aluminium hatch 1.00 x P x P 2 3 Single step ladder with hook, 10-steps, for item 7 for storey height 2.50 m 2.70 x W FOH rope holder set 4 parts for connection of the ballast bays W Rope fastener for ballast bays P Rope fastener for roof stiffening as HD 4.00 x 4.00 m P 2 2 as HD 4.14 x 4.14 m P 2 2 Pos. Description Dimensions L/H x W [m] Weight approx. [kg] PU [pcs.] Ref. No. 7 Aluminium keder rail 2000 for side tarpaulins W 8 Aluminium keder rail 3000 for roof tarpaulins P P P P W 9 Aluminium keder rail P P P 10 Keder rail holder, rotatable W 11 Hinged attachment for Event roof W 12 Half-coupler, with plate 0.20 x P WS = wrench size PU = packaging unit W = available ex works P = delivery time on request V = only available in this packaging unit 35

36 Index A Adapter for frame for tip-up seat 23 Allround wedge 23 Alu leg insert Q60 T13 17 Aluminium frame for tip-up seat 23 Alu truss system 26, 28 Assembly-Set 23 B Base beam 15 Base collar 10, 11, 12 Base collar for modular stairway 13 Base lattice beam 15 Base plate 20 10, , , solid 10 H30 29 H40 29 type 1 15 type 2 15 Basic component 10 Bench 22, 23 Bench adaptor 23 Bench end 22, 23 Bolt dia mm 30 dia mm 30 M10 x Box Corner H30V 29 H40V 29 C Clamp 16, 17 Conic bolt 29 Conic half connector 29 Connection part 29 Corner guardrail 21 E Event access deck 35 Event deck 10 Event deck T10 11, 17 square 11, 17 Event stage 8, 10 Event stands 18 basic components and guardrails for stands 20 benches and bucket seats 22 Event system 16 Event transom 10, 11 F FOH beam 35 FOH rope holder set 35 FOH System 32, 34 G Guardrail 12 Guardrail for modular stairway 13 Guardrail post for podium 13 Guardrail standard 20, 21 Guardrails with child safety features 12 Guardrail with child safety feature 13 H Half-coupler 35 Handrail 12, 13 Hinged attachment 35 Hinged feet 16 Hinged foot 17 I Insert leg 16 Insert leg connector 16, 17 Intermediate step 21 K Keder rail , 35 Keder rail , 35 Keder rail , 35 Keder rail holder 35 L Leg insert platform 16 Leg insert support 16, 17 Lift-off preventer 13, 21 Lift-off preventer for steel decks 21 Lock against lift-off 20 Lock against lift-off ST M Maxi-Truss 30 N Novanta bucket seat 22, 23 Nova-Truss 30 Number plate 23 O O-ledger 12 O-ledger LW 13 P Plastic corner 10, 11 Plug 23 Podia 8 Q Q60 aluminium leg 16 R Roof and wall cladding 32, 34 Rope fastener for ballast bays 35 for roof stiffening 35 Rubber pad 10, 11 S Safety clip 2.80 mm 30 4 mm 30 Seating stand 7 Seat support with rosette 22, 23 Short wedge 22 Side end guardrail 21 Side guardrail 21 Single step ladder 35 Special bolt with nut 15 Square half-coupler 10, 11 Stage 6 Stairway 12 Stairway guardrail Stairway stringer 12 Standard 0.67 m 10, m 10, 11 Standard for modular stairway 13 Stand element 1-step 20, 21 2-step 20, 21 Stand system 6 Steel deck support 20, 21 Steel truss system 30 Stringer for modular stairway 12, 13 Super-Truss 30 T Tension clasp 10 Tension clasp for transom 11 Tip-up seat 23 Tower-Truss 30 Transom support 10, 11 Truss H30D 27 H30V 27 H40D 27 H40V 27 Truss corners H30D 27, 29 H40D 29 H40V 29 Truss system 24 Truss-Transom 15 U Universal base 14 U-Stairway stringer

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38 38 Notes

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40 Layher is your dependable partner with more than 70 years of experience. Made by Layher always means Made in Germany too and that goes for the entire product range. Superb quality and all from one source. Proximity to the customer is a central factor behind Layher s success geographically speaking too. Wherever our customers need us, we will be there with our advice, assistance and solutions. SpeedyScaf Allround Scaffolding Accessories Protective Systems Shoring Headquarters in Eibensbach Event Systems Rolling Towers Ladders Ochsenbacher Strasse Gueglingen-Eibensbach Germany Post Box Gueglingen-Eibensbach Germany Telephone +49 (0) Telefax +49 (0) export@layher.com Ref. No Wilhelm Layher GmbH & Co. KG Scaffolding Grandstands Ladders Edition Plant 2 in Gueglingen