SECTION 3 Hartlid Range. Ultracrete. Ductile Iron Access Covers Page 82 Ductile Iron Gully Grates Page 86. Ironwork Reinstatement System Page 87
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1 SECTION 3 Hartlid Range Ductile Iron Access Covers Page 82 Ductile Iron Gully Grates Page 86 Ultracrete Ironwork Reinstatement System Page
2 Introduction Burdens Limited, the UK s leading distributor of civil engineering and building materials are now supplying the Hartlid range of ductile iron access covers and drainage gratings. Hartlid Range Product Features The Hartlid range of traditional access covers & gully gratings are manufactured to BS EN124:1994, and are BSI Kitemarked for third party quality accreditation. Two main loadings are offered, Medium duty - BS EN124 Class B125 and Heavy Duty - BS EN124 Class D400. B125 Features Slide out operation for single user Ductile iron for increased durability Black coated D400 Features Double triangular non-rocking design Ductile iron for increased durability Black coated Usage: Group 2 - B125 For use in car parks, pedestrian areas & driveways. Group 4 - D400 For use in carriageways & main roads where fast traffic is present. Specification Iron access covers and gully gratings installed in the UK should meet the requirements of BS EN124:1994. This standard controls materials, minimum performance values and features of products according to their loading group. The loading groups then specify the application area for each BS EN 124 loading class. It is the responsibility of the engineer to ensure that the correct product is specified, The appropriate class of manhole top or gully top to be used depends upon the place of installation. The selection of the appropriate class is the responsibility of the designer. Where there is any doubt the stronger class should be selected. Clause 5 BS EN124 PLEASE NOTE: Hartlid products are BSI Kitemarked certificated to BSEN124:199, however they are not recoended for Highway Agency and main carriageway applications. For these more onerous applications a Highway Agency HA104/02 specification product is recoended. If any doubt exists, the HA104/02 specification product should be used. 82
3 HL B Group: B125 HL B 600x x HL B Group: B125 HL B 600x x HL D Group:D400 HL D 600x x
4 HL D HL D 675x x HL D HL D 750x x HL D Group:D400 HL D 900x x
5 HL D HL D 1220x x HL D HL D 600x x HL D Group:D400 HL D 675x x HL D HL D 1220x x
6 HL DT Double triangular Drainage grating to suit 450 diameter gully pots Waterway cm 2 HL DT 440x x HL HN Hinged Drainage grating to suit 450 diameter gully pots Waterway cm 2 HL HN 440x x
7 Ultracrete Ironwork Reinstatement System BBA/HAPAS Approved Instant trafficking Rapid repair time Durability guarantee The Ultracrete Ironwork Reinstatement range is regarded by many as the finest in the highways materials marketplace. Over three decades of continuous investment, development and a BBA/HAPAS certification ensure that confidence in the products performance is guaranteed. The Ultracrete Ironwork Reinstatement System represents a unique approach to the specialist aspect of ironwork reinstatements. The BBA/ HAPAS approved range comprise of: superior performance bedding mortars in both cementitious and polyester grades; a rapid strength, fast set versatile backfill concrete; a bitumen cold joint sealer; and a cold lay surfacing macadam (PCSM) for first time permanent repairs class 2, 3 and 4 carriageways, footways and cycle tracks. The highway maintenance range also comprises of ancillary products that compliment the system including rapid set patching materials, anti-skid dressings, thermoplastic road markings, post and sign fix materials, line marker paint and streetscape solutions. When installed correctly, the BBA/HAPAS approved system offers a full 5-year guarantee providing unrivalled reassurance for both contractors and authorities. The complete BBA/HAPAS approved system The illustrations below clearly identify the advantages of the Ultracrete Ironwork Reinstatement System. The steps detail the products recoended for each stage of the project: from initial breakout of damaged ironwork to the final surface reinstatement. Step 1. Excavate around failed manhole. Step 2. Bed ironwork with Ultracrete Envirobed HA104/Ultracrete PY4/ Ultracrete M60. Step 3. Backfill using Ultracrete QC10. Step 4. Seal edges with Ultracrete SCJ. Step 5. Installation of Ultracrete Instant Road Repair surface macadam. Step 6. Final compaction. 87
8 Product Uses Set time (20 C) Pack name size Envirobed High performance 30 minutes. 20 bag and HA104* environmentally 2.51 poly friendly bedding mortar. bottle. PY4* Polyester resin for bedding 15 minutes. 25 tub. manhole frames & street ironwork. M45 Rapid, high strength bedding 15 minutes. 25 bag & repair mortar. M60* Rapid set bedding mortar. 20 minutes. 25 bag M90 General purpose 20 minutes. 25 bag fast set mortar. QC10* Rapid strength backfill 15 minutes. 25 bag concrete. SCJ* Bitumen cold joint sealer. Instant. 750ml can. IRR* Permanent cold lay macadam. Instant. 25 bag QC6 Rapid set surfacing 15 minutes. 25 bag concrete. Instaband Bituminous over-banding tape Instant. 10m x 40 rolls. Instaline Pre-formed thermoplastic Instant. 5m x 100 road marking. rolls Instagrip Anti-skid patch repair 60 minutes. 18 poly system. tubs * Part of the BBA/HAPAS approved Ironwork Reinstatement System (Cert. No. 05/H104). Ultracrete IRR (PCSM) is also BBA/HAPAS approved 6 and 10 (Cert. NO. 01/H060). All products above are manufactured under the quality procedures of ISO 9001:2000, ISO and OHSAS A full material safety data sheet (MSDS) for each product is available on request or on
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