FORTRON 6165A6 PPS Mineral / Glass Reinforced

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1 Description Fortron 6165A6 is an easier flow version of Fortron 6165A4. It offers similar characteristics to the 6165A4. Applications include electronic components (i.e. lamps housings and sockets) and mechanical components (i.e. pumps and pistons). Physical properties Value Unit Test Standard Density 1950 kg/m³ ISO 1183 Mold shrinkage - parallel % ISO Mold shrinkage - normal % ISO Water absorption (23 C-sat) 0.02 % ISO 62 Mechanical properties Value Unit Test Standard Tensile modulus (1mm/min) MPa ISO 527-2/1A Tensile stress at break (5mm/min) 130 MPa ISO 527-2/1A Tensile strain at break (5mm/min) 1.2 % ISO 527-2/1A Flexural modulus (23 C) MPa ISO 178 Flexural break 210 MPa ISO 178 Charpy impact 23 C 20 kj/m² ISO 179/1eU Charpy impact -30 C 20 kj/m² ISO 179/1eU Charpy notched impact 23 C 7 kj/m² ISO 179/1eA Charpy notched impact -30 C 7 kj/m² ISO 179/1eA Unnotched impact str 23 C 20 kj/m² ISO 180/1U Notched impact strength 23 C 6 kj/m² ISO 180/1A Notched impact strength C 6 kj/m² ISO 180/1A Rockwell hardness 100 M-Scale ISO Thermal properties Value Unit Test Standard Melting temperature (10 C/min) 280 C ISO ,-2,-3 Glass transition temperature (10 C/min) 90 C ISO ,-2, MPa 270 C ISO 75-1/ MPa 215 C ISO 75-1/-2 Coeff.of linear therm. expansion (parallel) 0.19 E-4/ C ISO Coeff.of linear therm. expansion (normal) 0.24 E-4/ C ISO nom. thickn. V-0 class UL94 thickness tested (1.6) 1.5 mm UL94 Flammability at thickness h V-0 class UL94 thickness tested (h) 0.75 mm UL94 Electrical properties Value Unit Test Standard Relative permittivity - 10kHz IEC Relative permittivity - 1 MHz IEC Dissipation factor - 10kHz 10 E-4 IEC Dissipation factor - 1 MHz 20 E-4 IEC Volume resistivity >1E13 Ohm*m IEC Surface resistivity >1E15 Ohm IEC Electric strength 25 kv/mm IEC Comparative tracking index CTI IEC Printed: 17. February Page: 1

2 Test specimen production Value Unit Test Standard Injection molding melt temperature C ISO 294 Injection molding mold temperature C ISO 294 Rheological Calculation properties Value Unit Test Standard Specific heat capacity of melt 1600 J/(kg K) Internal Stress-strain Secant modulus-strain Printed: 17. February Page: 2

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5 Typical injection moulding processing conditions Pre Drying: Necessary low maximum residual moisture content: 0.02% FORTRON should in principle be predried. Because of the necessary low maximum residual moisture content the use of dry air dryers is recommended. The dew point should be =< - 30 C. The time between drying and processing should be as short as possible. For subsequent storage the material should be stored dry in the dryer until processed (<= 60 h). Drying time: 3-4 h Drying temperature: C Temperature: Manifold Mold Melt Nozzle Zone4 Zone3 Zone2 Zone1 Feed Hopper min ( C) max ( C) Pressure: Inj press Hold press Back pressure min (bar) max (bar) Speed: Injection speed: fast Screw speed Screw diameter (mm) Screw speed (RPM) Injection Molding On injection molding machines with D long three-section screws, as are usual in the trade, the FORTRON is processable. A shut-off nozzle is preferred to a free-flow nozzle. Melt temperature degc Mold wall temperature at least 140 degc A medium injection rate is normally preferred. All mold cavities must be effectively vented. Printed: 17. February Page: 5

6 Contact Information Americas Ticona North American Headquarters Product Information Service 8040 Dixie Highway Florence, KY USA Tel.: Tel.: Ticona on the web: Europe Ticona GmbH Information Service Tel.: +49 (0) (Germany) +49 (0) (Europe) Fax: +49 (0) (Germany & Europe) Internet: Customer Service Tel.: Tel.: Fax: General Disclaimer NOTICE TO USERS: Values shown are based on testing of laboratory test specimens and represent data that fall within the standard range of properties for natural material. These values alone do not represent a sufficient basis for any part design and are not intended for use in establishing maximum, minimum, or ranges of values for specification purposes. Colorants or other additives may cause significant variations in data values. Properties of molded parts can be influenced by a wide variety of factors including, but not limited to, material selection, additives, part design, processing conditions and environmental exposure. Any determination of the suitability of a particular material and part design for any use contemplated by the users and the manner of such use is the sole responsibility of the users, who must assure themselves that the material as subsequently processed meets the needs of their particular product or use. To the best of our knowledge, the information contained in this publication is accurate; however, we do not assume any liability whatsoever for the accuracy and completeness of such information. The information contained in this publication should not be construed as a promise or guarantee of specific properties of our products. It is the sole responsibility of the users to investigate whether any existing patents are infringed by the use of the materials mentioned in this publication. Moreover, there is a need to reduce human exposure to many materials to the lowest practical limits in view of possible adverse effects. To the extent that any hazards may have been mentioned in this publication, we neither suggest nor guarantee that such hazards are the only ones that exist. We recommend that persons intending to rely on any recommendation or to use any equipment, processing technique or material mentioned in this publication should satisfy themselves that they can meet all applicable safety and health standards. We strongly recommend that users seek and adhere to the manufacturer s current instructions for handling each material they use, and entrust the handling of such material to adequately trained personnel only. Please call the telephone numbers listed (+49 (0) for Europe and for the Americas) for additional technical information. Call Customer Services for the appropriate Materials Safety Data Sheets (MSDS) before attempting to process our products. The products mentioned herein are not intended for use in medical or dental implants. Copyright 2007, Ticona, all rights reserved. (Pub. 23-January-2012) Printed: 17. February Page: 6