System Components. Grades. General Information Installation Information

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General Information SECTION CONTENTS AC100-PRO General Information Installation Information Vinylester

two-component vinylester adhesive anchoring system.

including bonding steel elements to masonry made of solid and hollow bricks.

USES 120/72 C +5 C 80/50 C 40/24 C AC100-PRO Vinylester FEATURES AND BENEFITS Designed for use with

installation Versatile low odor formula with quick curing time Wide range of base material and ambient

1 General Information SECTION CONTENTS AC100-PRO General Information Installation Information Vinylester Injection Adhesive Anchoring System Design Information ProDUCT DESCRIPTION The AC100-PRO is a two-component vinylester adhesive anchoring system. The system includes injection adhesive in plastic cartridges, mixing nozzles, dispensing tools and hole cleaning equipment. The AC100-PRO is a versatile anchoring system designed for various applications and base materials including bonding steel elements to masonry made of solid and hollow bricks. Material Information Ordering Information System Components General Information GENERAL APPLICATIONS AND USES 120/72 C +5 C 80/50 C 40/24 C AC100-PRO Vinylester FEATURES AND BENEFITS Designed for use with threaded rod Wide range of steel element diameter and embedment depth Flexible fixture thicknesses Simple installation Versatile low odor formula with quick curing time Wide range of base material and ambient temperatures Cartridge design allows multiple uses using extra mixing nozzles ApprovalS AND LISTINGS Threaded Rod Plastic Sleeve Grades Carbon Steel 5.8 Stainless Steel A4 APPROVALS A+ A ETAG 029 ETA-13/0050 B C STATIC QUASI-STATIC Suitable Base Materials TECH MANUAL 2013 DeWalt PRINTED 6/13 Loading Conditions 77

2 Installation Information Installation Information Installation Data - solid bricks, without sleeve Solid bricks, without sleeve Anchor diameter d [mm] Nominal drill bit diameter d 0 [mm] Diameter of hole clearance in fixture d f [mm] Diameter of nylon brush d b [mm] Embedment depth h ef [mm] Bore hole depth h 1 [mm] Minimum spacing for solid bricks s min [mm] Minimum edge distance for solid bricks c min [mm] Maximum torque T max [Nm] Torque wrench socket size S w [mm] h 1 t fix d 0 T max h ef S w d f Installation Data - solid and Hollow bricks, with sleeve TECH MANUAL 2013 dewalt PRINTED 6/13 Solid and hollow bricks, with sleeve Sleeve type SH 13x100 SH 15x100 SH 15x100 SH 15x100 Anchor diameter d [mm] Nominal drill bit diameter d 0 [mm] Diameter of hole clearance in fixture d f [mm] Diameter of nylon brush d b [mm] Embedment depth h ef [mm] Length of sleeve l s [mm] Bore hole depth h 1 [mm] Minimum spacing for solid bricks s min [mm] Minimum spacing for hollow bricks s min [mm] Minimum edge distance for solid bricks c min [mm] Minimum edge distance for hollow brick c min [mm] Maximum torque T max [Nm] Torque wrench socket size S w [mm] t h fix 1 d 0 h ef T max S w d f 78

3 installation information Installation Instructions - solid bricks, without sleeve 1.) Using the proper drill bit size, drill a hole into the base material to the required depth. 2.) Blow the hole 2X 2X 2X 3.) Brush the hole with the proper wire brush. 4.) Blow the hole 5.) Fill the sleeve up to approximately 2/3 with adhesive. 6.) Push the steel element into the hole while turning slightly. e.g. 20 C 45 mins. 7.) Allow the adhesive to cure for the time specified for the actual concrete temperature. TECH MANUAL 2013 DeWalt PRINTED 6/13 For complete installation instructions, see technical approval. Installation Instructions - solid bricks, without sleeve Installation Instructions - solid and hollow bricks, with sleeve e.g. 20 C 2X 2X 2X 45 mins. 1.) Using the proper drill bit size, drill a hole into the base material to the required depth. 2.) Blow the hole 3.) Brush the hole with the proper wire brush 2 4.) Blow the hole 5.) Insert the sleeve, required for hollow masonry, into the hole. Fill the sleeve up completely with adhesive. 6.) Push the steel element into the hole while turning slightly. 7.) Allow the adhesive to cure for the time specified for the actual concrete temperature. For complete installation instructions, see technical approval. Concrete temperature Working time Minimum curing time + 5 C to + 9 C 25 min 120 min + 10 C to + 19 C 15 min 80 min + 20 C to + 29 C 6 min 45 min + 30 C to + 34 C 4 min 25 min + 35 C to + 40 C 2 min 20 min Time data for dry concrete, double curing time for wet concrete 79

4 Design Information TECH MANUAL 2013 dewalt PRINTED 6/13 Design Information The following tables are valid for specific brick types defined in the technical approval. No responsibility is taken for the correctness of this data. The values in the table below are characteristic values for the anchor resistance. For further details and background information please see the introduction of this manual. Tension LOAD CAPACITIES - Parameters for calculation of design strength According to ETAG 029 Annex C Method A. Brick type, density and compressive strength Solid sand-lime brick f b 8 MPa Solid clay brick Hollow sand-lime brick r 1.2 kg/dm³ Hollow clay brick r 0.8 kg/dm³ Anchor rod Failure of metal part / Pullout failure of anchor / Brick breakout failure / Pullout of one brick N Rk [kn] N Rk [kn] N Rk [kn] N Rk [kn] N Rk [kn] N Rk [kn] N Rk [kn] N Rk [kn] N Rk [kn] N Rk [kn] Characteristic resistance in wet/wet 2) and wet/dry 2 ) concrete N Rk [kn] N Rk [kn] N Rk [kn] N Rk [kn] N Rk [kn] N Rk [kn] N Rk [kn] N Rk [kn] Characteristic spacing s cr [mm] Characteristic spacing s cr [mm] Partial safety factor g M 3) [-] 2.5 Reduction factor in case of unfilled or not visible vertical joints a j [-] 0.75 N Rk,p = N Rk,b = N Rk,pb = N Rk,s = N Rk 2) Installation/Use 3) In absence of other national regulations The DeWALT Design Assist is a powerful anchor design software which helps you to design simple and complex anchorages. DEWALT DESIGN ASSIST The design data of all DeWALT anchor products is readily available. To download this software for free, go to c N s V 80

5 Design Information SHEAR LOAD CAPACITIES - Parameters for calculation of design strength According to ETAG 029 Annex C Method A. Brick type, density and compressive strength Solid sand-lime brick f b 8 MPa Solid clay brick Hollow sand-lime brick r 1.2 kg/dm³ rod Failure of metal part, shear load without lever arm / Local brick failure / Brick edge failure V Rk [kn] V Rk [kn] V Rk [kn] V Rk [kn] Characteristic resistance in dry/dry 4) ) concrete V Rk [kn] V Rk [kn] V Rk [kn] V Rk [kn] Characteristic resistance in dry/dry 4) ) concrete V Rk [kn] V Rk [kn] V Rk [kn] V Rk [kn] V Rk [kn] V Rk [kn] Characteristic resistance in wet/wet 4) and wet/dry 4) ) concrete V Rk [kn] V Rk [kn] V Rk [kn] V Rk [kn] Characteristic spacing s cr [mm] Hollow clay brick r 0.8 kg/dm³ Characteristic spacing s cr [mm] Partial safety factor g M 5) [-] 2.5 Failure of metal part, shear load with lever arm Carbon steel Characteristic resistance, strength class 5.8 M Rk,s [Nm] Partial safety factor g 5) Ms,v [-] 1.25 Stainless steel Characteristic resistance, strength class 70 M Rk,s [Nm] Partial safety factor g 5) Ms,v [-] 1.56 V Rk,b = V Rk,s = V Rk 2 ) V Rk,c = 0.45 (d 0 ) 0.5 (h ef / d 0 ) 0.2 (f b ) 0.5 c ; c 1 = edge distance closest to the edge in loading direction 3 ) V Rk,c = V Rk 4) Installation/Use 5 ) In absence of other national regulations DEWALT DESIGN ASSIST The DeWALT Design Assist is a powerful anchor design software which helps you to design simple and complex anchorages. The design data of all DeWALT anchor products is readily available. To download this software for free, go to TECH MANUAL 2013 DeWalt PRINTED 6/13 81

Material Information Material Information Material Specifications 1 2 3 Threaded Rod Part No. Designation Material Carbon steel 5.

2 = 400 MPa 2 Hexagon nut Steel zinc plated 5 μm or hot-dip galvanized 40 μm; Strength class 5 3 Washer Steel zinc plated 5 μm; Hot-dip galvanized 40 μm Stainless steel A4 1 Anchor rod Stainless

4571; Strength class 70, R m = 700 MPa; R p 0.

300ml adhesive cartridge 1 20 DFC1230100 AC100-PRO - 360ml adhesive cartridge 1 10 DFC1230150 AC100-PRO - 825ml adhesive cartridge 1 9 Mixing nozzles Length [mm] DFC1640500 Adhesive mixing nozzle

6 Material Information Material Information Material Specifications Threaded Rod Part No. Designation Material Carbon steel Anchor rod Steel zinc plated 5 µm or hot-dip galvanized 40 µm; Strength class 5.8, R m = 500 MPa; R p 0.2 = 400 MPa 2 Hexagon nut Steel zinc plated 5 μm or hot-dip galvanized 40 μm; Strength class 5 3 Washer Steel zinc plated 5 μm; Hot-dip galvanized 40 μm Stainless steel A4 1 Anchor rod Stainless steel / / ; Strength class 70, R m = 700 MPa; R p 0.2 = 450 MPa 2 Hexagon nut Stainless steel / / ; Strength class 70 3 Washer Stainless steel / / Ordering Information AC100-PRO adhesive DFC AC100-PRO - 410ml adhesive cartridge 1 15 DFC AC100-PRO - 300ml adhesive cartridge 1 20 DFC AC100-PRO - 360ml adhesive cartridge 1 10 DFC AC100-PRO - 825ml adhesive cartridge 1 9 Mixing nozzles Length [mm] DFC Adhesive mixing nozzle extension - 200mm DFC Adhesive mixing nozzle extension - 500mm DFC Adhesive mixing nozzle extension mm DFC Adhesive mixing nozzle extension mm DFC Adhesive mixing nozzle - white - 18 element DFC Adhesive mixing nozzle - black - 14 element Cartridge guns DFC ml Heavy duty manual adhesive dispensing tool 1 10 AC100-PRO Cartridge Mixing nozzle and extension DFC TECH MANUAL 2013 dewalt PRINTED 6/13 DFC ml Manual adhesive dispensing tool 1 10 DFC ml Manual adhesive dispensing tool 1 10 DFC ml Manual adhesive dispensing tool 1 10 DFC DFC

diameter M8 170 1 10 DFC1670150 Steel brush for SDS - 14mm diameter M10 170 1 10 DFC1670200 Steel brush for SDS - 16mm diameter M12 200 1 10 DFC1670250 Steel brush for SDS - 18mm diameter - 200 1 10

7 Ordering Information Accessories Anchor dia. Length [mm] DFC DEWALT blow pump DFC SDS connection for steel brushes DFC mm extension for steel brushes DFC Steel brush for SDS - 12mm diameter M DFC Steel brush for SDS - 14mm diameter M DFC Steel brush for SDS - 16mm diameter M DFC Steel brush for SDS - 18mm diameter DFC Steel brush for SDS - 20mm diameterr M DFC Steel brush for SDS - 22mm diameter DFC Steel brush for SDS - 26mm diameter M DFC Steel brush for SDS - 30mm diameter M DFC Steel brush for SDS - 34mm diameter M DFC Steel brush for SDS - 37mm diameter M DFC Steel brush for SDS - 40mm diameter DFC Adhesive piston plug #14 M DFC Adhesive piston plug # DFC Adhesive piston plug #18 M DFC Adhesive piston plug # DFC Adhesive piston plug #24(22) M DFC Adhesive piston plug # DFC Adhesive piston plug #28(27/29) M DFC Adhesive piston plug #32 M DFC Adhesive piston plug #35(34/36) M DFC mm x 50mm plastic sleeve M DFC mm x 85mm plastic sleeve M10- M DFC mm x 85mm plastic sleeve M DFC DFC mmx100mm PRO plastic sleeve (AC100PRO) 15mmx100mm PRO plastic sleeve (AC100PRO) M M10- M DFC x 1000 mesh sleeve M DFC x 1000 mesh sleeve M DFC x 1000 mesh sleeve M blow pump SDS connection steel brush Piston Plug plastic sleeve Pro plastic sleeve MESH sleeve TECH MANUAL 2013 DeWalt PRINTED 6/13 83

System Components. Grades. General Information. Installation Information Design Information Material Information Ordering Information

System Components. Grades. General Information. Installation Information Design Information Material Information Ordering Information General Information General Information PV5 PRO Polyester Injection Adhesive Anchoring System ProDUCT DESCRIPTION The PV5PRO is a twocomponent polyester adhesive anchoring system. The system includes injection