FABRICATION FACILITIES

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1 FABRICATION FACILITIESF Norwalk Precast Molds Inc. is dedicated to serving the needs of the precast concrete industry. It is an old line company which has dependably served its customers since To the above end, Norwalk maintains a progressive thinking engineering department which has a three fold responsibility to its customers. It is continually seeking new and improved ideas and methods. It stands ready to advise and help solve problems. Lastly, its talents are readily available to design and develop molds and other fabricated products. Norwalk s facilities include a modern fabrication shop which can promptly and expertly manufacture molds and other products to meet customer requirements. An adequate material inventory is maintained to further insure prompt attention to customers needs.

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4 AIRSEAL MOLDS Equipped with air release to speed stripping time and increase production. Available in three dome and base styles providing an attractive price spread. AVAILABLE DOME STYLES Standard Deluxe Type II Deluxe Type I Photo below illustrates a Deluxe Type II airseal dome mold with standard mold features. The mold core is shown in the strip position. Photo above shows standard dome airseal mold with optional end release. This feature is necessary, at additional cost, anytime a pick up device such as a lip or groove interferes with normal stripping of the mold outer shell. AIRSEAL BASE MOLDS Typical Airseal Base Mold Inverted Pour Base Mold Internal Base Mold also available. Upright Pour Base Mold

5 CONCRETE BOX MOLDS The concrete box or grave liner is designed to replace the non-permanent wooden boxes previously used to inter human remains. It is functional, preventing sunken graves, yet inexpensive. It is the other alternative for those looking for economy at the time of burial. YOUTH AND OVERSIZE VAULT MOLDS Oversize topseal vault with Deluxe Type II cover. ASH URN MOLDS LOUISIANA STYLE BURIAL CRYPT Double Depth Single Depth

6 DOUBLE DEPTH CRYPT MOLDS (CONVENTIONAL MOLDS) When grave space is limited, suggest Norwalk double crypts as an economical means of maximizing land utilization. Norwalk molds for manufacturing double crypts are available in 3-piece or 4-piece sets and offer a choice of two different cover molds to match. Also included in the set is a mold for casting crypt divider slabs. In addition, provisions can be made for drainage or ventilation openings. Photo illustrates 3-piece double crypt mold with Deluxe Type I cover. Photo illustrates 4-piece double crypt mold with Type I cover. MONUMENT BASES Available in 11 standard sizes or built to your specifications.

7 CUSTOM VAULT MOLDS If you don t see the Vault Mold that you need in this brochure, please submit your specifications to Norwalk for a mold quotation. Norwalk is an expert in the art of custom Vault Mold fabrication. ACCESSORIES HANDLE BENDER Used for forming lifting hooks for vault covers or double crypt divider slabs. VAULT TURNING AND LIFTING DEVICE Use with Hydra-Strip TM molds. VAULT MOLD TURNING BAR Required for turning outside mold shell. Vault is cast inverted. VAULT PICK-UP BAR Used to handle and set concrete vaults.

8 TM THE HYDRA-STRIP OPTION Norwalk s HYDRA-STRIP TM Burial Vault Molds offer the very latest in automated vault production. Each mold incorporates the best of Norwalk s many years of knowledge and experience as a manufacturer of the mold equipment for the precast industry. AUTOMATIC TOPSEAL MOLDS - CONCRETE BOX MOLDS More Rugged Construction Easier Operation DOUBLE DEPTH CRYPT MOLDS Four Piece Double Depth Crypt Mold Three Piece Double Depth Crypt Mold Ring Mold Four Piece Double Crypt HYDRA-STRIP TM U.S. Patent 425,2293 Canadian Patent

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10 MAUSOLEUM CRYPT MOLDS Why buy mausoleum crypt section when you can make your own. Norwalk patented HYDRA-STRIP TM mold design is a standard feature on mausoleum crypt molds and offer a fast, easy, economical way to produce crypt sections. Photo shows all mold equipment necessary to manufacture mausoleum crypt sections. Double wide mausoleum crypt section with mold and crypt lifting device. HYDRA-STRIP TM U.S. Patent 425,2293 Canadian Patent

11 COLUMBARIUM MOLDS Do you have small or unused sections of your mausoleum buildings or in your cemetery grounds that cannot be used for full size burial? Columbarium molds offer flexibility of design and ease of operation in the production of Columbarium units. Blockouts to shorten width. HYDRA-STRIP TM U.S. Patent 425,2293 Canadian Patent P.O. BOX 293 NORWALK, OHIO PHONE TOLL FREE FAX

12 SEPTIC TANK T MOLDS Norwalk Hydra-Strip TM Tank Mold equipment is custom built to manufacture tanks which will meet local specifications. Prior to construction of any mold equipment, Norwalk recommends that you discuss tank requirements with your local regulatory agency. After such discussion, our engineers will provide you with drawings or other data necessary to get approval. Through this means, you can be assured of a locally accepted product, manufactured from a mold of highest quality with a minimum in labor costs. NORWALK MANUFACTURES MOLDS FOR... TWO PIECE TANKS The most popular and versatile by far. Used throughout the U.S. and Canada. Permits incorporation of cast-in-tees, baffles, and compartment walls as an integral part of and labor saving feature of this particular design. This tank consists of two equal halves joined at the center. ONE PIECE TANKS Some states require that the joint line of a septic tank be above the liquid level. The one piece tank meets this requirement. The tank consists of a box (tank) and cover. HYDRA-STRIP TM U.S. Patent 425,2293 Canadian Patent

13 Norwalk s Hydra-Strip TM Septic Tank Molds offer the very latest in automated septic tank production. Each mold incorporates the best of Norwalk s many years of knowledge and experience both as a precaster and as a manufacturer of mold equipment for the precast industry. TWO PIECE SEPTIC TANK MOLDS ONE PIECE SEPTIC TANK MOLDS TANK MOLD WITH COLLAPSING CORE MOLD OPERATION Photo at left shows Hydra-Strip TM operating mechanism. A hydraulic cylinder rotates two axles which in turn rotate cams on each end of the two axles. The cams then raise four pistons which eject the tank from the mold core. The hydraulic operation combined with the fact that all parts are linked mechanically, insures smooth, jam free, stripping of the mold. HYDRA-STRIP TM U.S. Patent 425,2293 Canadian Patent

14 SEQUENCE OF OPERATION The following series of photos serve to illustrate the manner in which a typical mold is stripped. Attach hydraulic pump. Unlatch corner locking device. Lower all sides. Sides are spring loaded for ease of operation. Activate pump to eject casting. Use tank turning device to remove bottom casting from mold and turn it over. Strip top access opening pans. ELAPSED STRIPPING TIME FOR EACH HALF OF TANK - ABOUT 5 MINUTES! Use cable sling to remove top casting from the mold.

15 SUPPLEMENTAL MOLDS AND ACCESSORIES DISTRIBUTION BOX MOLDS Available in four standard sizes or built to your specifications. MOLD PANS AND PLUGS BOTTOM CASTING TURNING DEVICE SLING EQUIPMENT Observe the unique pick-up arrangement which permits the hook to drop into the bar allowing for maximum utilization of under hook height. Custom fit to your individual castings. P.O. BOX 293 NORWALK, OHIO PHONE TOLL FREE FAX

16 PRODUCTS FOR THE FARMF Looking for new products to manufacture? Then consider the expanding market for precast concrete farm products. More farmers than ever recognize the quality and cost savings associated with precast farm products such as Cattle Guards and Feed Bunks. Be part of this exciting new market with quality Norwalk molds. CATTLE GUARD MOLDS Norwalk Cattle Guard Molds feature Hydra-Strip TM Release and the latest in mold technology. No more turning the mold over and hoping that the casting strips out. The mold remains in place and the Hydra- Strip TM Release mechanism ejects the Cattle Guard from the mold. The Cattle Guard can then be easily lifted from the mold and rotated into the upright position. HYDRA-STRIP TM U.S. Patent 425,2293 Canadian Patent

17 FEED BUNK MOLDS Norwalk Feed Bunk Molds are designed to reduce shop labor and speed up mold cycle time. Minimal handling of the molds is required. The mold upper core is removed; the outer mold jacket is opened; and the casting is stripped from the mold. The mold core remains in place and only the Feed Bunk is moved. CENTERLINE BUNKS FENCELINE BUNKS WATER TROUGH MOLDS P.O. BOX 293 NORWALK, OHIO PHONE TOLL FREE FAX

18 PRODUCTS FOR THE UTILITIES INDUSTRIES Environmental and cost considerations have influenced many public and private utilities to make use of precast, underground structures to house cables, transformers, switching equipment, valves, and other items previously installed above ground. Capitalize on this growing market for underground structures as well as other utility company products by incorporating Norwalk mold equipment and expertise into your production processes. Norwalk s many years of experience in serving the utility industry as a manufacturer of molds for those products, enables us to provide you with the equipment and knowledge to produce the best possible product. It has been our experience that the many vaults, boxes, and other precast items used by utility companies vary considerably from one company to the next and from one local division to the next within the same company. It is therefore suggested that your local utility company engineers be consulted about specifications prior to ordering mold equipment. Once the needs of your area are determined, Norwalk can then offer its recommendations regarding the proper mold. UTILITY COMPANY MANHOLE MOLDS Submit specifications for a mold quotation.

19 ELECTRIC COMPANY MOLDS LIGHT POLE BASE MOLDS CABLE TRENCH MOLDS TRANSFORMER PAD MOLDS PROPANE GAS TANK MOLDS GAS COMPANY MOLDS Regulator Vault Submit drawings for mold quote on other precast utility products not shown in this brochure. P.O. BOX 293 NORWALK, OHIO PHONE TOLL FREE FAX

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21 CATCH BASIN MOLDS Norwalk Catch Basin Molds are designed for maximum flexibility and ease of operation. Most will cast Catch Basins of infinite height and come equipped with collapsing inner cores and following pallets for adjusting the Catch Basin height to grade. HEADWALL MOLD Photo illustrates Headwall Mold with blockout to cast two different size headwalls from the same mold. Precast items shown in this brochure are typical of those items used in various highway construction projects. For exact specifications, consult your individual state department of transportation drawings.

22 PAVED SHOULDER INLET MOLDS PRECAST CONCRETE BASE FOR STEEL CATTLEGUARD P.O. BOX 293 NORWALK, OHIO PHONE TOLL FREE FAX

23 SMALL STOCK AND SPECIAL PRODUCT MOLDS STEP MOLDS NORWALK STEP MOLDS NOW FEATURE: Hydra-Strip TM operation and other labor saving devices. Improved structural integrity. The ability to cast more than one step during one pour. Multiple combinations of steps from one mold to the other. Type II Step BUMPER BLOCK MOLDS Individual Molds Gang Molds PATIO STONE MOLDS AIR CONDITIONER PAD MOLDS Individual or gang molds available HYDRA-STRIP TM U.S. Patent 425,2293 Canadian Patent

24 SPLASH BLOCK MOLDS PLANTER MOLDS CHIMNEY CAP MOLDS TRASH RECEPTACLE MOLDS BICYCLE PARKING BLOCK MOLDS Individual Institutional PICNIC TABLE MOLDS BENCH MOLDS P.O. BOX 293 NORWALK, OHIO PHONE TOLL FREE FAX

25 SHOP EQUIPMENT AND REPLACEMENT MOLD PARP ARTS NORWALK CONCRETE HOPPERS Photo shows a Norwalk Concrete hopper being used to fill a mold. Note the positive action shut-off and the convenient handling hook. Norwalk Concrete Hoppers are offered in either twelve or fifteen cubic feet capacities or can be custom fabricated to suit your own shop requirements. NORWALK WIRE BENDING BRAKES A manually operated wire brake for use with wire reinforcing. A convenient and necessary time saver for any precasting shop. Available in 9 or 11 working lengths.

26 HYDRAULIC PUMP FOR HYDRA-STRIP MOLDS REPLACEMENT PARTS RIVETS HOLD DOWN CLAMPS BEST CLAMPS LEVER TAIL NUTS TONGUE & GROOVE MATERIAL Made to customer specifications in 10 lengths JACK SCREWS & SCREW BLOCKS ALIGNMENT PINS THREADED LOCKING CLAMPS CLAMPS FOR TURNING DEVICES PLATE CLAMPS 1/4 Grip 1/2 Grip P.O. BOX 293 NORWALK, OHIO PHONE TOLL FREE FAX

27 AERATION SYSTEM MOLDS Increased public concern with the environment and emphasis on clean water has created a market for new systems to treat sewage other than the traditional septic tank. Norwalk was one of the pioneers in this field. Efficient and reliable mold equipment was developed many years ago to precast the various castings necessary for the construction of home and commercial sewage treatment plants. Featured in this brochure is mold equipment designed for Norweco Inc. products. Photos show Norweco Modulair TM mold components in different pouring configurations. The basic mold is designed to pour a bottom casting, a ring casting, and a top casting. The hopper casting mold and various accessory items are also shown. Each mold component incorporates the latest mold technology. FOR MULTI-HOME OR COMMERCIAL APPLICATIONS

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