Sercel Manufacturing Services
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1 Sercel Manufacturing Services ISO 9001:2008 & AS9100C Certified
2 // ABOUT SMS Sercel Manufacturing Services (SMS) is a division of Sercel, a leading manufacturer of seismic equipment. SMS s offices and manufacturing workshops are located in Houston, TX. We specialize in manufacturing services to meet customers most demanding applications. We combine our expertise in producing high-precision electro-mechanical components (sensors, electronics, cables, watertight connectors, etc.) with our customer s exacting designs using state-of-the-art materials and technologies in an ISO 9001 & AS9100C certified manufacturing environment. 2
3 // SERVICES OFFERED Machining Services Cable Manufacturing Injection Molding Electromechanical Assembly Specialized Manufacturing Inspection and Testing // OUR COMMITMENT TO LEAN, SAFETY & QUALITY Our advanced manufacturing depends on our Lean culture of continuous improvement that eliminates waste from our processes, use of space and inventories. We ve refined the principles of Lean in both our manufacturing and quality lab environments, using value stream mapping to improve quality and dependability while reducing lead times. As a result, our manufacturing workshops give you the quality you need, at competitive prices and with competitive lead times. For more information on SMS contract manufacturing please feel free to contact us. 3
4 // MACHINING SERVICES CNC Machining While we can machine almost any material, SMS specializes in high-precision titanium and specialty alloy components. Our 3-, 4-, and 5-axis CNC machining services combined with EDM capabilities ensure that you receive the best in service and quality, whether you require precision parts, rapid turnaround, or have close tolerance needs. With our CNC machining, we provide CNC milling, turning, and grinding to accommodate a wide range of projects. 4
5 General Machining SMS has the in-house talent and machinery to handle your general machining needs. Our machinists (including tool and die makers) are dedicated to providing you with superior precision and general machining service. No matter how complex the project, we'll provide you with fast, accurate service every time. Machining Centers Lathes (Quantity) Description Axis Equipment Capacity (Inches / Metric) 3 Mori Seiki DL-25MC Twin Spindle Lathe with Milling capability 1 Mori Seiki NT 4300 Twin Spindle Turn/Mill with 42 tool Milling Head 1 Mori Seiki NZ2000 Twin Spindle 3 Turret Turn/Mill Machining Center 1 Mori Seiki ZL-35MC Single Spindle Twin turret lathe with milling 1 Mori Seiki SL-35 Single Spindle Single Turret Lathe 1 Mori Seiki SL-3 Single Spindle Single Turret Lathe X1-Z1-C1-X2-Z2- C2-B X1-Y1-Z1-C1-X2-Z2- C2-B X1-Z1-Y1-X2-Z2-Y2- X3-Z3-Y3-C1-C2-B (2)-250 mm chucks Max Dia in. x 7 in. length Max Dia. 370 mm x 180 mm length (2)-300 mm chucks Max Dia in. x in. length Max Dia. 600 mm x 1000 mm length (2)-60 mm collet chucks with bar feeder Max Dia in. x 6.1 in. Length Max Dia. 60 mm x 155 mm Length X1-Z1-X2-Z2-C (1)-300 mm chuck Max Dia in. x 30 in. Length Max Dia. 400 mm x 760 mm Length X1-Z1 (1)-300 mm chuck Max Dia in. x 30 in. Length Max Dia. 400 mm x 760 mm Length X1-Z1 (1)-250 mm Chuck plus 60 mm capacity collet Max Dia in. x 15.7 in. Length Max Dia. 500 mm x 400 mm Length Mills Travel (Inches / Metric) 2 Mori Seiki MV-40M Vertical Machining Center X-Y-Z-A 20 tool changer plus 4th axis indexer X-21.6 in. x Y-15.7 in. x Z-17.7 in. X-550 mm x Y-400 mm x Z-450 mm 1 Mori Seiki MV-40B Vertical Machining Center X-Y-Z 20 tool changer X-31.5 in. x Y-15.7 in. x Z-20 in. X-800 mm x Y-400 mm x Z-510 mm 1 Mori Seiki Duracenter 5 Vertical Machining Center X-Y-Z-A 20 tool changer plus 4th axis indexer 2 Hurco VM1 Vertical Machining Center X-Y-Z-A 20 tool changer plus 4th axis indexer Wire EDM 3 Brother HS70 Wire EDM Wire EDM X-Y-Z Automatic Wire Thread-.25 mm wire X-31.5 in. x Y in. x Z in. X-800 mm x Y-500 mm x Z-500 mm X in. x Y-15.7 in. x Z in. X-660 mm x Y-400 mm x Z-500 mm X-15.7 in. x Y-9.84 in. x Z-6.69 in. X-400 mm x Y-250 mm x Z-170 mm 5
6 // CABLE MANUFACTURING SMS possesses a wide range of equipment necessary to produce high-quality custom cables for our customer s particular needs. We have been producing specialty telemetry and power transmission cables for over 30 years. We produce individual jacketed conductors, twisted pairs and quads, airgun umbilicals and lead-in cables, or complex multi component cables using our planetary cabling equipment. Other specialty equipment includes taping heads, braiding lines, printing heads, and other equipment required for manufacturing cable products. We also offer standard and waterproof cable termination capabilities. 6
7 // CABLE MANUFACTURING EQUIPMENT LIST Extrusion Equipment List 1.5 Extrusion Cross-head x 1 Lines 2 Extrusion Cross-head x 2 Lines 2.5 Extrusion Cross-head x 1 Lines 3 Extrusion Cross-head x 3 Lines 3.5 Extrusion Cross-head x 4 Lines (Hytrel, Polypropylene, Polyethylene) Cabling Equipment List Bow Twister Single Twist Twinner Double Twist x 2 lines Tube Cabler Single Twist + Tape Entwistle 6 component neutralized x 2 lines Setics 4 component neutralized x 3 lines Planetary Cablers 18 to 24 component x 3 lines Fiber Braiding Equipment List Horizontal 36 Carrier x 2 lines Vertical 16 Carrier x 10 lines (Vectran, Twaron, Technora, other aramid fibers) Re-spooling /Layout Equipments Multiple Lines and Sizes Numerous Capabilities Extrusion Capabilities Make Max Dia Max Line speed Product Monitoring Materials 1.75" Beaumont Machinery 2.0 mm 300 m/min Laser Mike, Concentricity, Lump / Neck & Spark Test Polypropylene, Polyethylene, Hytrel 2" Marrit Davis 3.5 mm 300 m/min Laser Mike, Concentricity & Spark Test Polypropylene, Polyethylene, Hytrel 2" Davis STD. 3.5 mm 275 m/min Laser Mike, Concentricity, Lump / Neck & Spark Test 2.5" Davis STD 4.0 mm 45 m/min Laser Mike, Concentricity, Lump / Neck & Spark Test Polypropylene, Polyethylene, Hytrel Polyurethane, Polypropylene, Polyethylene 3.0" Davis STD 15.0 mm 75 m/min 3 Axis Diameter Polyurethane, Polypropylene, Polyethylene 3.0" Davis STD 10.0 mm 75 m/min Quad Axis Diameter Polyurethane, Polypropylene, Polyethylene 3.0" Davis STD 10.0 mm 75 m/min Quad Axis Diameter Polyurethane, Polypropylene, Polyethylene 3.5" Jonson Extruder 38 mm 35 m/min 2 Axis Diameter Polyurethane, Polypropylene, Polyethylene & TPR 3.5" American Kuhne 60 mm 30 m/min 3 Dual Axis Diameter Gauge Polyurethane, Polypropylene, Polyethylene Foam 7
8 // INJECTION MOLDING SERVICES SMS possesses a wide range of molding experience and equipment necessary to produce high-quality piece parts or custom overmolding. We have mold designers, simulation software and mold fabricators working together to find the optimum solutions for the most complex injection molding applications. 8
9 // MOLDING EQUIPMENT LIST TONNAGE (CLAMPING PRESSURE) FORCE (TONS) Injection Molding Capabilities SHOT SIZE (OZ) UPPER PLATEN SIZE MAKE MODEL MATERIAL " X 10" AUTOJECTOR HCS-40 Polyurethane " X 18" CINCINNATI MILACRON VECTOR-CH-90-S Polyurethane " X 10" CINCINNATI MILACRON VECTOR-CH-40-S Polyurethane " X 20" CINCINNATI MILACRON VECTOR-CH-150-S Polyurethane " X 16" NEWBURY 140VTCS Polyurethane " X 15" NEWBURY 125VTCS Polyurethane " X 9.38" NEWBURY V3 30RS Polyurethane " X 25.50" VANDORN 150-RS-8F Polyurethane " X 32" VANDORN 200-RS-14F Polyurethane " X 9.38" NEWBURY V3 30RS Polyurethane " X 10" AUTOJECTOR HCS-40 Polyurethane " X 20" CINCINNATI MILACRON VECTOR-CH-150-S Polyurethane cm 15.75" X " DESMA D ZO Rubber 9
10 // ELECTROMECHANICAL ASSEMBLY 10
11 SMS specializes in providing electromechanical contract manufacturing services to its customers. Over the past 20 years we have built millions of high performance, cost effective sealed hydrophones for our customers. Our services include circuit board installation, flex circuit assembly and electromechanical assembly and testing. We manufacture using customer consigned material, as well as full turnkey where SMS procures, inspects and kits the raw material. SMS builds quality into every product we manufacture. To ensure we meet our customer s needs we can build to the following standards: IPC610A, UL, CSA and ROHS. 11
12 // SPECIALIZED MANUFACTURING SERVICES 12
13 SMS offers High-Quality and High Volume Precision Part Assembly. Soldering - Thermal, Induction and Flame Potting - Static Mixed, Meter Mixed and Robotic Dispensed Robotic Pick and Placement Laser Welding of Polyurethane Automated Cleaning Solutions Crimping and Swaging Automated and Configurable Electrical Testing 13
14 // INSPECTION AND TESTING SMS offers an assortment of incoming, in-process and final inspection and test processes performed by highly-skilled operators. Inspection Capabilities X-Ray Inspection Optical Inspection VNA and R&S Network Analyzers Zeis CMM (Coordinate Measuring Machine) Quality Engineering Services Accelerated life testing (pressure and temperature) Dissection and fault analysis Non-destructive testing Destructive testing for verification and qualification 14
15 // TESTING CAPABILITIES Tension Testing up to 50,000 lbf capacity with 4 ft stroke CBOS Testing 1.5 ft to 6 ft diameter sheave capacity with up to 9,000 lbf of load applied Hydrostatic Pressure Chambers 100, 210, 750, 1000, 1500, and 5000 PSI. Several chambers are equipped with temperature capability up to 120F for extended testing Autoclave Chamber capable of fitting components of 4.5 inches in dia. and 60 inches in length at 428F and 31,908 psi pressure Burn-in capability stand-alone environmental chambers for sub-zero and high-temperature reliability testing. Numerous Sizes available ranging from table top to walk-in chambers 15
16 // ABOUT SERCEL Sercel is a world-wide leader in seismic acquisition for the oil and gas industry for over 50 years. Sercel designs, manufactures and supports a full range of high-tech integrated equipment for hydrocarbon exploration in land, transition zone, ocean-bottom cable, marine, and downhole environments. Sercel Manufacturing Services Sercel Inc. - U.S.A Park Row Houston, Texas Telephone : (1) Fax : (1) sales.houston@sercel.com Sercel 11/15 Produced according to the Sercel environmental printing standard
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