Post Installation Inspection - Value Assurance. Stew Waller, P.E., LEED AP
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1 Post Installation Inspection - Value Assurance Stew Waller, P.E., LEED AP
2 31 Years in Construction Materials & Products President AZ Precast Concrete Pipe Assoc. Registered AZ PE Who is this Guy? 6 years Exec Director AZ Cement Assoc. Provided forensics reports on plastic pipe failures Const Matls Insp & Test Dept Mgr Terracon 23 year focus on CMP, HDPE, PVC & RCP, working for manufacturers of each
3 Today s Discussion Topics Overview & Importance of this Topic PII - Tools and Techniques PII - National Standards & Current Trends Practical Considerations for Implementation Resources & Additional Training
4 Why the Growth of PII? AASHTO reqmt recent FHWA memo OWNER verification of design compliance Contractor/Installer - Improved installation quality Producer/Supplier Proper product handling and installation System User Minimized safety risk Tax-Payers - Minimizes lifetime project and unanticipated costs!
5 PII - Tools and Techniques - PII Methods Advanced Tools Documentation of Conditions
6 Tools of the Trade CCTV Camera
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10 Tools of the Trade: Deformation/Deflection
11 Tools of the Trade: Deformation/Deflection
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15 Tools of the Trade: Measurement Video Micrometer
16 State DOT PII Policies CA OR AK WA NV ID AZ UT MT WY CO NM SD ND NE KS OK TX MN WI IA IL MO AR MS LA MI IN KY TN AL VT NY PA OH WV VA NC SC GA NJ ME DE MD RI CT NH MA FL Read More About it ACPA epipe PII
17 Post Installation Inspection National Standards AASHTO LRFD Bridge Construction Specifications CMP Section RCP Section THERMOPLASTICS Section
18 Concrete Pipe Culvert - PII Items in AASHTO Misalignment Joints Cracks Spalls Slabbing
19 AASHTO SECTION RCP
20 AASHTO SECTION RCP Highlights : No inspection until 30 days after all backfill placed/completed General acceptability of cracks up to 0.10 in non-corrosive environment (soil/water Ph > 5.5) Crack pattern, location, size (length & width), all important considerations in determining any required remediation
21 radial tension failure slabbing typically caused by point loading
22 AASHTO -Thermoplastic Pipes / Culverts (PP, PE, PVC) Misalignment Joints Cracks Buckling, Bulging, Racking Deflection
23 Wall Bulging Wall Crushing/Cracks Deflection/deformation
24 DEFLECTION AASHTO SECTION Thermoplastic PIPE 24
25 DEFLECTION AASHTO SECTION CMP 25
26 AASHTO Summary Some Inspection Items Same for all pipe PII after Fill & 30 Days PII includes misalignment, cracks, joints PII Issue Differences: Thermoplastic Pipe: + buckling, bulging, racking, deformation CMP: + deformation
27 AASHTO Requires Measurement Conditions Requiring Measurement Crack Width and Location Joint Gap Deflection/Deformation
28 Practical Considerations for PII Spec Development Specification clarity Evaluation criteria Inspection & evaluation team preparation Installer education Communication of processes to all stakeholders
29 PII Specifications and Evaluation Guidelines Techniques, Tools, Certifications Evaluation Guidelines
30 Tools for Non-Man Human Entry Entry Post Installation Inspections Visual/Video Inspection Mandrel Testing Laser Deflectometer Video Micrometer RCP HDPE CMP
31 Inspection Team Preparation
32 PACP - Pipeline Assessment and Certification Program Standard reporting (CODES) Structural Defects/Condition Operation & Maintenance Conditions Construction Features Misc. Features Condition Rating of Pipeline 10,000 Certified Municipalities require it Data Collection/Reporting Software
33 PACP Reports vs. AASHTO PII Acceptance Criteria Visual Vs Measurement Cracks Storm vs Sanitary Issues Resolving Differences
34 Installation Training Handling & Installation Techniques 99% of issues
35 May be source of leakage
36 Stable Foundation - Critical
37 Bedding Inspection
38 Line & Grade
39 CONSTRUCTION LOADS!
40 Evaluation Team Thorough training Differentiate Cosmetic = Non-ISSUES Minor Damage = Note but No Repair Structural Issue = Evaluate Severity and remedy required
41 ACPA Implementation Resources PII epipe - Overview & Summary of State Specifications PII Model Specifications PII Pipe Evaluation and Repair Guidelines
42 PII Inspection Tool #1
43 Post Installation Inspection Resources Guidelines for PII (model specs) Post Installation Inspection Basics Post Installation Inspection Methods, Tools, and Reports
44 Evaluation and Repair Tools Post Installation Evaluation and Repair Guidelines of Installed RCP Evaluation & Repair Guidelines for New Drainage Pipe Sample Specifications for Evaluation of Newly Installed Culvert and Storm Drain Pipe
45 Post Installation Inspection Demo. & Plant Tour s are Available
46 More Detailed Evaluation Training Available.
47 Think of any Questions or Concerns?
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