built build to FORMWORKS CLIMBING, RETAINING WALLS, SPECIAL

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1 uilt build to FORMWORKS

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3 Company Projects Products CLIMBING SYSTEMS Pilosio s CLIMBING SYSTEM with mechanical handling enable vertical construction joints to be created in succession without the aid of scaffolding and combines with all the following formwork systems MINIMAG, P300, MAGNUM, MAGNIM PLUS, SVELT and MAXIMIX. The use of climbing systems ensures significant optimisation of time and resources: the solutions offered, in fact, enable the simultaneous handling of formwork and work levels firmly connected together. The Pilosio work phases progamm enables a high safety level of execution. Close collaboration between Pilosio and the designers, the construction firms, the safety managers and the operators allows finding the necessary parameters and details in order to identify the appropriate solution for each specific requirement. The Pilosio climbing support bracket system is divided into three main groups: standard climbing with fixed and sliding support leve climbing for single-face casting guided climbing work levels Vertical Formworks 349

4 Formworks_CLIMBING systems CLIMBING SYSTEM WITH FIXED SUPPORT LEVEL Suitable for a limited number of construction joints. It enables the vertical structures to be raised with the use of classic protective scaffolding. The system is with parapets and auxiliary service bridge. Dismantling and handling of the formwork wall independently of the support bracket. CLIMBING SYSTEM WITH SLIDING FLOOR Suitable for a high number of construction joints. The sliding system enables the formwork to be dismantled by moving it back from the line of the concrete wall and handling it together with the support bracket. CLIMBING SYSTEM FOR SINGLE-FACE CASTING System specifically for the construction of containment walls, largescale hydraulic operations and all those works where anchorage to common systems is not possible because of the large wall sections to be constructed. The system was devised in order to ensure the concrete casting load-bearing capacity by means of its own system of anchorage to the underlying structure. Through-holes are not present in this case. Climbing bracket system for walls can be combined with all Pilosio formwork. 350

5 Company Projects Products GUIDED CLIMBING SYSTEM Perfect in case of construction sites where wind action could make hoisting operations with a crane problematic. The vertical steel frames anchor the system to the d structure and ensure that hoisting by the crane is guided and anchored to the construction, including during the removal phase. A single pull is enough to safely and simply move the whole bracket. Depending on the expected wind speed, it is enough to simply widen the bracket. A bracket width of 2.5 m is sufficient for a wind speed of 100 km/h. Vertical Formworks 351

6 3000 Formworks_RETAINING WALLS kN kN kN 42kN kN kN

7 Company Projects Products RETAINING WALLS For the implementation of single-sided castings, Pilosio offers a series of CONTRAST BEAMS to be combined with all formwork systems: MINIMAG, P300, MAGNUM, SVELT and MAXIMIX. The range allows performing single-sided casting from 3 to 7.5 m in height. The support and contrast shelves with steps in elevation of 2 meters at a time are used for heights higher than 7.5 m. - TL250 are used for a maximum height of 3.0 m. - TR300 + TS150 are used for castings with maximum height of 4.5 m. - TIS300 + TR300 are used for castings with maximum height of 6 m. - TIS300 + TR30 + TS150 are used for castings with maximum height of 7.5 m Vertical Formworks kN kN kN 160kN kN kN kN 211kN kN kN kN kN kN 332kN kN 332kN 240kN 332kN 353

8 Formworks_SPECIAL APPLICATIONS SPECIAL APPLICATIONS SPECIAL FORMWORKS FOR CASTING OF VERTICAL STRUCTURES For special needs, such as pier or pier caps or pillars with particular shapes, the standard P300, MAGNUM or MINIMAG or MAGNUM systems are combined with special customized formworks. Completely special formworks are designed and manufactured for particular situations. The technical department designs the best solution and the components are ly carried out inside the carpentry department of Pilosio. Circular piers and any other shape. Pier caps according to designer drawings. Bridge parapets. 354 Baxcom - Bucharest Romania Applications of modular frame formworks combined with special components in carpentry to perform piers and pulvinos for viaducts.

9 Company Projects Products 355

10 Formworks_SPECIAL APPLICATIONS ADJUSTABLE FORMWORKS FOR STAIRS PREFABRICATED ON SITE In large buildings the stairs are a repetitive element for all floors. By casting the flights a few weeks earlier than the slabs, it is possible to implement the stairs as the construction progresses. Pilosio has developed a special formwork for casting a flight on site which is cast on site during the other stages of work. This way, the stairs are immediately available and usable. Formwork for stair flight with fixed rise and tread. Vertical casting. The adjustable formwork is suitable for the horizontal implementation of stair flight with rise, tread, number of steps and adjustable width and with two landings. The formwork consists of a main frame on which the steps of devices for the adjustment by screw of the tread and rise, are placed. It is possible to reduce the number of steps and the width of the structure. TECHNICAL CHARACTERISTICS Rise: height from 14 to 18 cm Tread: with from 27 to 33 cm Rise number: from 4 to 16 Stair width: from 90 m to 300 cm Casting thickness: from 10 to 20 cm Landing: n. 2, length 150 cm with screws for inclination adjustment Formwork dimensions: 870x335, height 150 cm Adjustable formwork for stair flight. 356

11 Company Projects Products SEWAGE SYSTEMS AND CONDUITS ON SITE To save costs in the execution of sewage systems of any type of profile, Pilosio has developed a system for casting on site. The system can be of mechanical or hydraulic type and is based on a simple principle. The formwork of hinges lays on a cart. Once the casting of the sewer profile has been carried out, by acting on the contrast screw-down it is possible to shrink the formwork and at the same time to lower it to allow the forward motion of the entire system for the next casting. The sewer profile can have an ovoid, polycentric, vigentino, rectangular, square or circular shape. In polycentric, vigentine and ovoid sewers the dismantling can be performed daily because the profile acts like an arc. The vertical panel of formworks for DOWN excavations can be used as inside formwork, making sure to interpose a sheet of polystyrene and one of PVC between the casting and the shoring panel to facilitate the dismantling. Special formwork with hinges, with dimension of 220x220 cm and length of 6 m, designed for module, for the contemporary casting of vertical bearing walls and conduit room. During dismantling, the hinges allow changing the shape of the formwork approaching the vertical parts inward and lowering the top in order to move the entire structure under the other elements by using a cart on rails. Vertical Formworks concreting second phase concreting first phase detail of the concrete head contention and print disarming 357

12 Formworks_AccessoriES AND SPARE PARTS accessories MODULAR PLYWOOD PANELS CHaraCteristiCS Magnum P300 Minimag Svelt 230/240 cm Svelt 119/124 cm Thickness 18 mm 18 mm 15 mm 18 mm 2x9 mm Weight 11,35 kg/m 2 11,35 kg/m 2 9,6 kg/m 2 11,35 kg/m 2 (18 mm) 5,9 kg/m 2 (9 mm) External protection phenolic film 220 g/m g/m g/m g/m g/m 2 Composition (birch) 13 layers 13 layers 11 layers 13 layers (18 mm) 7 layers (9 mm) Edges Moisture absorption panel protected protective paint Moisture absorption panel expurgated 26,87% 26,87% 26,87% 26,87% 26,87% Number of uses Disarming Repair Thermal conductivity nullo 100 per side indispensable with filler mw/mk Small deformations, holes, etc. of the plywood board can be filled. If the plywood board is much damaged, it shows some swellings due to moisture absorption, etc., it is advisable to replace it with a new board. Replacement of the plywood sheet: remove the screws fastening the panel remove the worn out panel mount the new perforated sheet or the other side of the panel and secure it with screws spread silicone around the entire perimeter. 358

13 Company Projects Products 359

14 Formworks_accessoriES TECHNICAL CHARACTERISTICS Art. dim. mm kg Art. dim. mm kg Art. dim. mm kg Working bracket K N 1 safety split pin of 3 Adjustable push-pull prop N 1 bracket for push-pull prop N 1 connection for push-pull prop N 1 P300 pin N 1 safety split pin of 3 N 2 screw M20x100 UNI 5737 Zn N 2 self-locking nut M20 UNI 7473 Zn Adjustable push-pull prop N 1 bracket for push-pull prop N 1 connection for push-pull prop N 1 P300 pin N 1 safety split pin of 3 N 2 screw M20x100 UNI 5737 Zn N 2 self-locking nut M20 UNI 7473 Zn 360

15 TECHNICAL CHARACTERISTICS Company Projects Products Art. dim. mm kg Art. dim. mm kg Art. dim. mm kg Adjustable push-pull prop N 1 bracket for push-pull prop N 1 connection for push-pull prop N 1 P300 pin N 1 safety split pin of 3 N 2 screw M20x100 UNI 5737 Zn N 2 self-locking nut M20 UNI 7473 Zn Adjustable push-pull prop x N 1 bracket for push-pull prop N 1 connection for push-pull prop N 1 P300 pin N 1 safety split pin of 3 N 2 screw M20x100 UNI 5737 Zn N 2 self-locking nut M20 UNI 7473 Zn Accessories for Prop 2059P825 (A) P829 (B) (C) COP3 (D) - 15V20100PZ (E) D20FZ (F) Vertical Formworks c a d c d f e b 361

16 Formworks_accessoriES TECHNICAL CHARACTERISTICS Art. dim. mm kg Art. dim. mm kg Art. dim. mm kg Fixed arm of (for prop and ) N 1 connection for push-pull prop N 2 P300 pin N 2 safety split pin of 3 N 1 screw M20x100 UNI 5737 Zn N 1 self-locking nut M20 UNI 7473 Zn Adjustable arm of (for prop and ) N 1 connection for push-pull prop N 2 P300 pin N 2 safety split pin of 3 N 1 screw M20x100 UNI 5737 Zn N 1 self-locking nut M20 UNI 7473 Zn Adjustable arm of (for prop and ) N 1 connection for push-pull prop N 2 P300 pin N 2 safety split pin of 3 N 1 screw M20x100 UNI 5737 Zn N 1 self-locking nut M20 UNI 7473 Zn 362

17 TECHNICAL CHARACTERISTICS Company Projects Products Art. dim. mm kg Art. dim. mm kg Art. dim. mm kg Supporting bracket N 1 guardrail post L= 1500 N 1 anti-lift device support N 1 safety split pin of 3 N 1 tie-roe L= 750 with welded nut N 1 wing nut S19 N 1 screw M12x80 UNI 5737 Zn N 1 nut M12 UNI 5588 Zn N 1 washer 13x24 UNI 6592 Zn (connecting tubes are excluded) Lower stage for supporting bracket N 1 tube ø 48 L= 3320 end drilled N 1 tube ø 48 L= 2190 end drilled N 8 screw M12x80 UNI 5737 Zn N 8 nut M12 UNI 5588 Zn N 8 washer 13x24 UNI 6592 Zn (connecting tubes are excluded) Supporting and shoring bracket Vertical Formworks 363

18 Formworks_accessoriES TECHNICAL CHARACTERISTICS Art. dim. mm kg Art. dim. mm kg Art. dim. mm kg Climbing support bracket of N 1 bracket of 2400 (A) 80.0 N 1 guardrail post of 2400 (B) 11.0 N 1 lower stage standard of 3000 (C) 44.3 N 1 lower stage tube of 3500 (D) 13.1 N 1 lower stage crosspiece of 1200 (E) 15.7 N 1 sliding trolley of 1360 (F) 32.0 N 1 guide covering of 900 (G) 4.7 N 1 panel support (H) 7.8 N 1 push-pull prop 1900 (I) 25.0 N 1 anti lifting device with S19 bar (L) 1.9 N 2 fixing device (M) 8,7 for supporting bracket of 240 Bracket anchorage without nut N 1 safety split pin of 5 i g f B M24 tie-rod for bracket anchorage N 1 nut M24 UNI 5587 Zn N 1 plate 100x100x10 with hole Ø 25 h a m Mobile platform kit c d l e 364

19 TECHNICAL CHARACTERISTICS Company Projects Products Art. dim. mm kg Art. dim. mm kg Art. dim. mm kg TS150 shoring beam K x N 4 screw M16x55 UNI 5739 Zn N 4 nut M16 UNI 5588 Zn N 4 washer 17x30 UNI 6592 Zn TL250 shoring beam K x N 1 strut L= 2300 N 3 screw M20x100 UNI 5737 Zn N 3 nut M20 UNI 5588 Zn N 2 S19 wing nut TR300 shoring beam x TIS300 shoring beam K x N 1 lower element 3160x1150 N 1 upper element 2770x1850 N 4 screw M20x60 UNI 5739 Zn N 4 nut M20 UNI 5588 Zn N 4 washer 21x37 UNI 6592 Zn N 16 screw M16x55 UNI 5739 Zn N 16 nut M16 UNI 5588 Zn N 10 washer 17x30 UNI 6592 Zn N 6 washer 18x48 UNI 6593 Zn Accessories for shoring beams (A) 0.60 connection bar (B) 1.20 S19 wing nut 15COP3 (C) - safety split pin of 3 15R18GZ (D) 0.02 washer 20x54 UNI 6593 Zn (E) 0.28 P300 pin (F) 5.40 panel support P300/Magnum (G) 0.11 nut S12 Vertical Formworks Longitudinal beam Adjustable supporting anchor N 1 S19 nut N 1 washer for tie-rod N 1 screw M14x80 UNI 5739 Zn a b c d g f e 365

20 Formworks_accessoriES TECHNICAL CHARACTERISTICS Art. dim. mm kg Art. dim. mm kg Art. dim. mm kg Panel container frame N 1 sliding block N 1 bend tie-rod N 1 bush ø 30 lg= 40 drilled N 1 vite M14x70 UNI 5737 Zn N 1 nut M14 N 1 washer UNI 8842-A14 Zn (jagged) Tubular container x800x870 (H) 44.1 Wire container x800x600 (H) 35.0 Wire gabion x1000x500 (H)

21 Company Projects Products Vertical Formworks 367

22 Formworks_SPARE PARTS TECHNICAL CHARACTERISTICS Art. dim. mm kg Art. dim. mm kg Art. dim. mm kg Plywood sheet SP 15 for Minimag x x Plywood sheet SP 15 for Minimag drilled 2052P x P x P x P x P x P x Plywood sheet SP 18 for P x2975x Plywood sheet SP 18 for P300 drilled 2055P x2975x P x2975x P x2975x P x2975x P x2975x P x2975x P x2975x P x2975x P x2975x Protection bushing (A) Conic tube (B) 2055PG x P640 27x Plywood sheet SP 18 for Magnum panel 240x P x Plywood sheet SP 18 for Magnum panel 120x P x A B Ø40 368

23 TECHNICAL CHARACTERISTICS Company Projects Products Art. dim. mm kg Art. dim. mm kg Art. dim. mm kg Plywood sheet SP 18 for under sized Magnum panels Magnum protection bushing (for panel 240x300) 2053P x P x P x P x P x P x P x P x PG PVC guide bush ø 28x Self drilling screw ø 5.5x Pump for the applicatio of dismantling liquid 150ILPOM capacity 11 Lt. Vertical Formworks Dismantling oil for Pilosio formwork 150ILDIS tank 25 Lt. 369

24 5000ENG rev _13 built build to Pilosio SpA Via E. Fermi, Feletto Umberto - Tavagnacco (UD) - Italy Tel Fax info@pilosio.com cover_stesaeng 013.indd 1 05/04/