Single Layer Wall Install Instructions

Transcription

1 s ilverco te. c o m Single Layer Wall Install Instructions FOR NEW CONSTRUCTION Read the entire instructions before you begin.

2 Before you begin: Locate the shipping pallet that contains the installation packet, which will be indicated by a marked sticker. It will contain: Jobsite Cutlist - This should be used to inventory all fabric/components and unfaced insulation rolls. Additionally, it will indicate where the products are to be installed on your project. Installation Instructions - These will be used to explain the steps involved with the wall installation. Packing Slip(s) - This is the carrier s paperwork detailing delivered materials. Please be sure to inventory all materials and mark any shortages before signing delivery paperwork. The pallet(s) will also contain the accessories needed for the successful completion of your Wall: Fabric (bagged and labeled with size and installation locations) ¾ metal tek screws with washer Patch banding dispenser Insul-hold double sided banding INSUL-HOLD thermal foam The system is not recommended for high humidity applications and should never be used in buildings housing pools or open sources of water. 1

3 What an wall does! Providing a clean, plum and finished appearance is only part of a correctly installed Wall system. Properly filling the cavity must also be done to provide optimal performance. The facing is plum with wall girts The facing needs additional support The insulation fills the cavity The insulation is creating gaps Base Channel Base Angle Base Channel Base Channel WARNING - angle is not For specific Endwall, Sidewall and Roof applications, see the list of technical details at the end of these instructions. STEP 1. Vertical or Horizontal Install 1.1 Your wall was ordered for the insulation to be installed Vertically or Horizontally. Determine which you have. Vertical insulation install - GO TO STEP 2 3 Horizontal insulation install - GO TO STEP Roof Roof Wall Wall 2

4 STEP 2. Vertical Install 2.1 Apply adhesive backed Energy Saver thermal foam (1/4 thick x 3 wide) to exterior flange of secondary structurals. Remove the paper backing For framed openings see the SIL801 - Door and Window Technical Detail Install wall sheeting as per the manufacturer s instructions. Outside Wall 2.3 Cut Insul-hold to a length equaling approximately 2/3 of the height of each girt space and install by attaching to the outer flange of each girt. 2/3 of the height of each girt space 2.4 With the arrows facing up, insert the cut Insul-hold between the girt and the wall sheeting, extending 1-2 above the girt flange and bend inward to support hanger Insul-hold should be placed at apart

5 STEP 2. Vertical Install (CONTINUED) 2.6 From the inside of the building, bend arrows down to a 90 degree angle Bend arrow toward the inside of building 2.7 Cut supplied rolls of unfaced insulation to appropriate girt space size 1 longer than girt space to assure a friction fit Install insulation in the cavity impaling it on the Insul-hold arrows for support. Continue to STEP 4 4

6 STEP 3. Horizontal Install 3.1 Cut Insul-hold hangers to length of the eave height of the building. Outside Wall 3.2 Install Insul-hold plumb and true using ¾ tek screws with washers to the eave strut and base channel. Additional screws may be attached to girts if desired. Insul-hold should be installed full height on 5 centers. 3.2 ¾ tek screw with washer Eave 3.3 Insul-hold should be installed full height on 5 centers with the arrows pointing up. 3.4 From the inside of the building, bend arrows down to a 90 degree angle Bend arrows toward the inside of building Outside Wall 5 WARNING - Insul-hold should support each end of insulation. Additional Insul-hold pieces may be cut and installed if needed 5

7 STEP 3. Horizontal Install (CONTINUED) 3.5 Install thermal foam along the eave strut, base channel, each wall girt or any structural that will come into contact with the wall sheeting. Remove the paper backing Install wall sheeting per the manufacturers instructions. 3.6 Outside Wall 3.7 Locate the proper width of insulation for the height of each girt space. Unroll insulation cutting to length plus 1 longer to assure a firction fit. Install cut roll into the cavity and impaling it on Insul-hold arrows Apply the double-sided to the metal angle at Eave Strut, along the base channel and along the sides of the main structurals. 3.8 WARNING - angle is not Remove the backing along the metal angle only. Wall

8 STEP 4. Install the wall fabric and banding 4.1 Pull the wall fabric up toward the wall girt to the metal angle. Ensuring the fabric is square, apply the fabric to the Energy Saver double-sided Fasten ¾ tek screws with washers through the banding and fabric into the metal angle on 60 centers NOTE: If installing in conjunction with Energy Saver roof insulation it is recommended that the bands be positioned in line with the cross bands of the roof system. ¾ tek screw with washer Roof Wall 7

9 STEP 4. Install the fabric and banding (CONTINUED) 4.3 Working your way down from the top. Smooth the fabric out ensuring there are no wrinkles and install ¾ tek screws with washers through the banding at each wall girt down to the base channel. ¾ tek screw with washer 4.4 Gently pull the fabric back from the main structurals and remove the backing from the Energy Saver double sided. Apply the fabric to the. Press firmly to ensure the fabric adheres to the

10 Endwall, Sidewall and Roof applications technical details These can be downloaded from Silvercote.com or ask your Salesperson. ENERGY SAVER WALL TO ENERGY SAVER ROOF CONNECTIONS Double layer insulation On Plane band Roof purlin Purlin Purlin Banding clip Adhesive or Adhesive or fabric and banding double sided 2 x 2 angle double sided starter fabric Roof beam roof fabric Double Sided Tape Fabric Roof Beam Roof Fabric banding clip & roof banding wall fabric wrapped over banding wall banding roof banding fabric and banding double sided Main structure Energy Saver fabric Endwall girt fabric Roof system must be complete before wall connection can be made. Detail Area Roof system must be complete before wall connection can be made. WARNING metal angle is not Roof system must be complete before wall connection can be made. Within the first purlin space (i.e., the eave space), an roof band needs to be positioned on plane with, or directly above, the inside flange of the girts. That band should be positioned underneath the roof cross bands. With the band in position, the wall fabric can be brought upward, pulled over the band, and glued or d onto the roof fabric. The last step is to screw the vertical wall strapping through the fabric, through the previously described roof strap, and through the roof cross band. You will need to bend the very end of the banding 90 degrees for it to meet the roof strapping at the proper angle. SIL /16 SIL /16 SIL /16 SIL /16 Sidewall to Roof - Angle Connection Roof to Expandable Endwall Angle Connection Roof to Non-Expandable Endwall Connection Sidewall to Roof Banding Connection SIL800 - Sidewall to Roof - Angle Connection SIL813 - Expandable Endwall to Roof Connection SIL814 - Non-Expandable Endwall to Roof Connection SIL812 - Sidewall to Roof - Banding Connection Purlin perpendicular banding wall banding Roof beam roof fabric Energy Saver fabric Roof system must be complete before wall connection can be made. SIL /16 Roof to Expandable Endwall Banding Connection SIL815 - roof to Expandable Endwall Banding Connection ENERGY SAVER WALL CONNECTIONS Adhesive Tape Outside wall pannel Full cavity unfaced insulation banding Original base angle Outside wall pannel Full cavity insulation banding Door Opening Fabric fabric fabric Sill Seal or aulk Base channel adhesive Sill Seal or caulk Sill Seal Required second or caulk base angle adhesive WARNING metal angle is not SIL /16 SIL /16 SIL /16 Door/Window opening in Wall Wall Base Channel Connection Wall Base Angle Connection SIL810 - Door and Window Connection SIL811 - Wall Base Chanel Connection SIL816 - Wall Base Angle Connection

11 Endwall, Sidewall and Roof applications technical details (CONTINUED) These can be downloaded from Silvercote.com or ask your Salesperson. ENERGY SAVER WALL TO OTHER ROOF SYSTEMS adhesive Sag N Bag double layer insulation adhesive Unfaced adhesive PIR Board adhesive MBI Laminated adhesive adhesive Purlin Glide fabric Eave Strut adhesive Eave Strut Adhesive Tape Purlin fabric and banding fabric and banding fabric fabric angle must be connected to eave strut before roof is started. angle must be connected to eave strut before roof is started. provided by Silvercote provided by Silvercote SIL /16 SIL /16 SIL /16 SIL /16 Sag N Bag roof to wall connection Purlin Glide Roof to Wall Connection PIR Board roof to wall connection MBI roof to wall connection SIL802 - Sag N Bag Roof to Wall SIL803 - Purlin Glide Roof to Wall SIL804 - PIR Board Roof to Wall SIL805 - MBI Roof to Wall Long Tab Banded Double layer Adhesive Adhesive Banding fabric and banding provided by Silvercote SIL /16 Long Tab Banded roof to wall connection SIL806 - Long Tab Banded Roof to Wall SIL /16