CNC Technology. Custom Enclosures from Flat-Sheet Plastic - No Tooling! Advantages. Engineering Expertise

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Kristina Mathews
6 years ago
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Custom DESIGN EnclosureS Custom Enclosures from Flat-Sheet Plastic - No Tooling! Custom designed plastic enclosures, housings, covers, panels and parts without tooling.

Combining years of engineering expertise, precision machining & innovative assembly techniques; any concept can be manufactured to your exact size and specification.

CNC Technology It would be easy to say that our Custom Design manufacturing process has similarities with the principles of sheet metal fabrication.

Advantages Rapid Lead Times 1 3 weeks prototyping 3 4 weeks volume productions Creative Industrial designers, Technical Sales & CAD/CAM engineers at your disposal Inexpensive

the design quickly & easily after prototyping or after production Engineering Expertise Our industrial design engineers will work closely together with you to maximise the

1 Custom DESIGN EnclosureS Custom Enclosures from Flat-Sheet Plastic - No Tooling! Custom designed plastic enclosures, housings, covers, panels and parts without tooling. We develop and manufacture enclosures to your specifications from flat sheet plastic. Combining years of engineering expertise, precision machining & innovative assembly techniques; any concept can be manufactured to your exact size and specification. Our unique flat-sheet plastic technology is ideally suited for low to medium batch quantities from the most simple to the most complex of enclosures. CNC Technology It would be easy to say that our Custom Design manufacturing process has similarities with the principles of sheet metal fabrication. However, the quality and versatility of our process is superior in terms of its tolerances and therefore generally more suitable for a wide variety of applications across all industries. Sheet plastics fabrication is arguably the most innovative and economic solution for small to medium production runs of both simple and highly complex constructions. Advantages Rapid Lead Times 1 3 weeks prototyping 3 4 weeks volume productions Creative Industrial designers, Technical Sales & CAD/CAM engineers at your disposal Inexpensive No Tooling Charge Low design and set-up cost Competitive unit pricing Any Quantities From low batch runs of 5 to high volume 5000 unit production runs Flexible Make changes to the design quickly & easily after prototyping or after production Engineering Expertise Our industrial design engineers will work closely together with you to maximise the functional, aesthetical and haptical impact of your product. The final design will be constructed using state-of-the-art CAD/ CAM technology. We minimise design revisions and therefore your cost and time, by ensuring all components are coordinated from the start of the project. The prototypes and volume production are manufactured using the same assured production process. CamdenBoss offer full turnkey services as standard and include engraving, printing, shielding, finishing, assembly and packaging.

2 Custom DESIGN EnclosureS Steps & Principles Design Features PCB Pillars / PCB Clips Ideas & Concepts Integrated Brass Inserts / Bosses CAD/CAM Modifications Quotation Prototype Volume Production Light Pipes Rubber Feet / Tilt Feet Battery Compartments Transparent / Tinted LCD Windows Cable Guides / Clamps IP65 Waterproof Seal Rubber Handles Engraving Screen Printing RFI Shielding External Coating Basic Construction Method Basic Construction Complex Construction Method Complex Cons truction Day 1 Week 1 Week 2-3 Week 1 Week 2 Week 3-4 Sketch Prototype Production 3D Model Prototype Production Example Enclosures

CustomIsAtIoN services We offer a full Customisation

engraving & silk-screening, labels & membrane keypads,

apertures for all types of connectors, fixings and

machining ExAmPlE ENClosurEs Milling, drilling,

electrical application surface Coating and rfi

environmental protection, bespoke colours, surface

Silk-screening and CNC engraving for product branding,

specification text lines materials Bespoke colours,

3 CustomIsAtIoN services We offer a full Customisation service for all our standard injection moulded, die-cast and sheet-metal enclosures. With custom colours, surface coating & RFI shielding, engraving & silk-screening, labels & membrane keypads, as well as our own in-house machining centre to mill apertures for all types of connectors, fixings and control components. machining ExAmPlE ENClosurEs Milling, drilling, cutting and countersinking for every type of electrical application surface Coating and rfi shielding Powder coating, painting and EMC coating for environmental protection, bespoke colours, surface finishes and RFI shielding Printing and Engraving Silk-screening and CNC engraving for product branding, electrical component and functional identification, & specification text lines materials Bespoke colours, material types and flammability ratings for specific application and environments. overlays and keypads Labels, graphic overlays and membrane keypads for product branding and serial marking, pressure pad and tactile keypads in hand-held and access control applications.

7500 CUSTOM SIZED ENCLOSURES Available in a range of colours Custom size

Textured HIPS HB We have developed six enclosure designs which can be quickly

Additional customisation such as; cut-outs, PCB mounting pillars, recesses and

7510 Series - Snap Together Enclosure 2 u-shape snap-together enclosures without

A PCB can be clipped into the base shell without the need for PCB mounting screws.

7520 Series - Wall Mount Enclosures 2 u-shape snap-together flanged enclosures

Gloss HIPS HB 7530 Series - Base and Lid Enclosures Base box enclosures with

Brass Inserts are fitted to the Lid for maximum internal capacity of the base box.

incorporated into the base box for surface mounting.

7550 Series - End Panel Enclosures Four part snap-together enclosures with

4 7500 CUSTOM SIZED ENCLOSURES Available in a range of colours Custom size Enclosures using stock designs- NO DESIGN CHARGE! Textured HIPS HB We have developed six enclosure designs which can be quickly modified to your exact size requirements. Additional customisation such as; cut-outs, PCB mounting pillars, recesses and material colour changes can also be accommodated all without design charges Series - Snap Together Enclosure 2 u-shape snap-together enclosures without fixing screws. A PCB can be clipped into the base shell without the need for PCB mounting screws. Base and Cover can be different colours! 7520 Series - Wall Mount Enclosures 2 u-shape snap-together flanged enclosures without fixing screws. Flanges are incorporated into the base shell for surface mounting. Base and Cover can be different colours! Gloss HIPS HB 7530 Series - Base and Lid Enclosures Base box enclosures with screw fixed lid. Brass Inserts are fitted to the Lid for maximum internal capacity of the base box Series - Surface Mount Boxes Flanged Base Enclosures with screw fixed lid. Flanges are incorporated into the base box for surface mounting. Flanges can be added to the lid instead if required Series - End Panel Enclosures Four part snap-together enclosures with removable end panels. Ideal for housing PCBs with components protruding from two or more sides. End Panels, Base and Cover and be different colours! Acrylic Capped High Gloss ABS 7560 Series - Flanged Base Enclosures Four part snap-together enclosures with flanged base and removable end panels. End Panels, Base and Cover and be different colours!

Custom moulding We have the facilities to design and build custom injection mould tools for plastic

Product Design 60 James Carter road mildenhall suffolk IP28 7DE uk +44 (0) 1638 716101 Call today!

Custom Enclosure Services and what they can do for you.

5 Custom moulding We have the facilities to design and build custom injection mould tools for plastic enclosures and parts, as well as mould the volume production units. Product Design 60 James Carter road mildenhall suffolk IP28 7DE uk +44 (0) Call today! +44(0) Call today and speak directly to our Technical Sales Team to find out more about our Custom Enclosure Services and what they can do for you. Our experienced team will be happy to discuss your requirements and assist with your project over the telephone. UK Area Sales Managers are available for on-site meetings should you wish to discuss initial ideas and to view samples. Alternatively, please feel free to drawings, sketches or photos to and a member of the CamdenBoss Technical Sales Team will respond within 24 hours.

User Interface Products DELIVERING QUALITY SINCE 1952.

User Interface Products DELIVERING QUALITY SINCE 1952. Over 60 years of manufacturing expertise. Privately held company, established in 1952. Estimated 2012: Sales: US$60 Million 93 Employees Worldwide