1 0 Most Widely Accepted and Trusted ICC ES Evaluation Report ICC ES 000 (800) (562) es.org ESR 3152 Reissued 08/2017 This report is subject to renewal 08/2018. DIVISION: THERMAL AND MOISTURE PROTECTION SECTION: METAL ROOF PANELS SECTION: METAL WALL PANELS REPORT HOLDER: STRUCTALL BUILDING SYSTEMS, INC. 350 BURBANK ROAD OLDSMAR, FLORIDA EVALUATION SUBJECT: SNAP N LOCK COMPOSITE PANEL Look for the trusted marks of Conformity! 20 Recipient of Prestigious Western States Seismic Policy Council (WSSPC) Award in Excellence A Subsidiary of ICC-ES Evaluation Reports are not to be construed as representing aesthetics or any other attributes not specifically addressed, nor are they to be construed as an endorsement of the subject of the report or a recommendation for its use. There is no warranty by ICC Evaluation Service, LLC, express or implied, as to any finding or other matter in this report, or as to any product covered by the report. Copyright 2017 ICC Evaluation Service, LLC. All rights reserved.
2 ICC-ES Evaluation Report (800) (562) ESR-3152 Reissued August 2017 This report is subject to renewal August A Subsidiary of the International Code Council DIVISION: THERMAL AND MOISTURE PROTECTION Section: Metal Roof Panels Section: Metal Wall Panels REPORT HOLDER: STRUCTALL BUILDING SYSTEMS, INC. 350 BURBANK ROAD OLDSMAR, FLORIDA (813) EVALUATION SUBJECT: SNAP-N-LOCK COMPOSITE PANEL 1.0 EVALUATION SCOPE 1.1 Compliance with the following codes: 2015 and 20 International Building Code (IBC) 2015 and 20 International Residential Code (IRC) Properties evaluated: Structural Fire resistance 1.2 Evaluation to the following green code: 20 California Green Building Standards Code (CALGreen), Title, Part 2015, 20 and 2008 ICC 700 National Green Building Standard (ICC , ICC and ICC ) Attributes verified: See Section USES The Snap-N-Lock Composite Panels consist of structural insulated roof panels, and load-bearing or nonload-bearing wall panels for Type V-B construction. When the panels are installed under the IRC, an engineered design is required in accordance with IRC Section R DESCRIPTION 3.1 General: The Snap-N-Lock Composite Panels are laminated sandwich panels consisting of steel facings adhered to both faces of an expanded polystyrene foam plastic core. The panels are available in nominal thicknesses of 4 and 6 inches, with weights of 2.03 and 2.20 psf (9.92 and kg/m 2 ), respectively. The panels are 48 inches (20 mm) wide and up to feet (7015 mm) long. The longitudinal edges of the panels are designed to allow adjacent panels to interlock. The attributes of the patio-cover roof panel system have been verified as conforming to the provisions of (i) CALGreen Sections A , A (prefinished materials) and A (reduced maintenance); and (ii) ICC Sections 601.5, 601.7,.601.7, and.1(a) (site-applied finishing materials); and (iii) ICC Sections and (site-applied finishing materials). Note that decisions on compliance for those areas rest with the user of this report. The user is advised of the project-specific provisions that may be contingent upon meeting specific conditions, and the verification of those conditions is outside the scope of this report. These codes or standards often provide supplemental information as guidance. 3.2 Material: Panel Core: The core material is 1.0 pcf nominal density, Type I, expanded polystyrene (EPS) foam plastic board complying with ASTM C578. The foam plastic has a flame-spread index of 25 or less and a smoke-developed index of 450 or less when tested in accordance with ASTM E Panel Facings: The facing material on both sides of the panels is No. 26 gage steel [base metal thickness of inch (0.48 mm)] conforming to ASTM A653 CS Type B, having a hot-dip galvanized G90 coating. The material has minimum yield and tensile strengths of 42 ksi and 52.5 ksi (290 to 362 MPa), respectively, and a minimum elongation of 20 percent Panel Adhesive: The adhesive used to bond the facings to the core is a Type II, Class 2, adhesive complying with the requirements of the ICC-ES Acceptance Criteria for Sandwich Panel Adhesives (AC05) Base Channel and Wall Cap: Base channel and wall cap sections are extrusions made from 6063 T5 extruded aluminum, with a inch (1.40 mm) wall thickness. The maximum slope of the wall cap is 5: (22.6 degrees). See Figures 3 and Hat Channel: Hat channel sections are 25 gage [base-metal thickness inch (0.53 mm)], zinc-coated commercial steel conforming to ASTM A525, with a minimum yield point of 33 ksi (2.5 MPa). The hat channel section has a height of 1 1 / 2 inches (38 mm) and an overall width of 2 / inches (68 mm). ICC-ES Evaluation Reports are not to be construed as representing aesthetics or any other attributes not specifically addressed, nor are they to be construed as an endorsement of the subject of the report or a recommendation for its use. There is no warranty by ICC Evaluation Service, LLC, express or implied, as to any finding or other matter in this report, or as to any product covered by the report. Copyright 2017 ICC Evaluation Service, LLC. All rights reserved. Page 1 of 7
3 ESR-3152 Most Widely Accepted and Trusted Page 2 of DESIGN AND INSTALLATION 4.1 Design: The allowable uniform transverse load and uniform axial compression load for panels used as bearing walls and shear wall loads are as shown in Tables 1 through 4. Unless noted otherwise, the allowable uniform transverse loads are for panels installed under simply supported, single span conditions. Where loading conditions result in the panels resisting combined stresses, the sum of the ratios of applied loads over allowable loads must be less than 1.0. When used as shear walls under the IBC or IRC, the panels are limited to use in Seismic Design Categories A, B, and C. The bottom channel and wall cap and connections must be designed to resist the applied forces. 4.2 Installation: General: Installation of Snap-N-Lock Composite Panels must comply with this report and the manufacturer's published installation instructions. The manufacturer's published installation instructions must be available at the jobsite at all times during installation. The panels used as wall panels are installed with base channels and wall caps. Hat channels, jobsite-attached to the panel facings, are used to attach the interior finish to the wall and roof panels. The panels are connected to each other along their edges using the Structall SNAP-N-LOCK TM fastening system. Wall and roof panels must be installed with a continuous bearing support at each end of the panel span, with the supports providing a minimum bearing width of 1 inch (25.4 mm). As an alternative to restraining the roof panels subjected to uplift wind loads, the panels must be fastened with minimum No. 10 sheet metal screws with a 1.5-inch-diameter (38 mm) plate washer spaced no more than inches (305 mm) on center. The fastener must be at least 1 inch (25.4 mm) longer than the laminated roof panel thickness. Unless noted otherwise in this report, the steel facings of the wall panels must be attached to the top and bottom channels as shown in Figures 1 and 2. When used as racking shear walls, the panels require additional fasteners along the base and top tracks, as well as the vertical seams. See the fastening schedule in Figure 5. Wall openings must be framed with conventional materials and must be designed to the satisfaction of the code official. When used as bearing walls, the wall panels must be installed in the manner described in the footnotes to Table Thermal Barrier: Wall and Roof: One-half-inch-thick (.7 mm) regular gypsum wallboard, complying with ASTM C36 or ASTM C1396, must be installed on the interior surface of wall and roof panels. The hat sections are spaced inches (610 mm) on center and are fastened to the panel facings with No. 10 by 3 / 4-inch-long (19.1 mm) self-tapping screws spaced at inches (305 mm) on center. The gypsum wallboard is fastened to steel hat section channels described in Section 3.2.5, with minimum 1.0-inch-long (25.4 mm), No. 6, Type S drywall screws spaced in accordance with ASTM C840 for use under the IBC, or Table R of the IRC, using -inch-on-center (406 mm) framing spacing guidelines Panel Cladding: Roof Covering: A roof covering complying with Chapter 15 of the IBC, or Section R901 of the IRC, as applicable, must be installed on the exterior side of the roof panels. Roofs with hot-asphalt or hot-coal tar pitch are prohibited. Underlayment and flashing must be installed in accordance with the applicable code. The roof covering must be installed to resist the applicable forces, to the satisfaction of the code official. The roof covering must be installed in accordance with Structall s recommendations. Where required by the code official, the attachment of the roofing material to the roof panel must be designed by a registered design professional Exterior Wall Covering: For the installation of wall panels without a water-resistive barrier, a 1 / 4-inch (6.4 mm) bead of sealant must be applied to the panel joints prior to the panel s being engaged. Panels must be firmly interlocked to make continuous contact with the sealant. Erection proceeds along the wall elevation, with installation of successive panels in accordance with Structall s published installation instructions. Provided the sealants and application of the sealants are satisfactory to the code official, panels exposed to weather do not require a water-resistive barrier complying with Section 05 of the IBC when panels are installed with sealant as specified in this section (Section ) and are flashed. Flashing must be placed in accordance with Section 05.4 of the IBC on both ends of the panels when installation is at the building s base, and at eaves, openings, and horizontal and vertical corners. The flashing and trim are attached to the panels using 1 / 4- self-tapping screws or No. 10 by 3 / 4-inch (19 mm) self-tapping or self-drilling screws, or pop rivets in accordance with Structall s installation instructions. For the installation of wall panels with a water-resistive barrier, the exterior face of the wall panels is required to be covered with a wall covering complying with the applicable code or recognized in a current ICC-ES evaluation report. Flashing in accordance with Section 05.4 of the IBC or 2015 IRC Section R703.4 (20 IRC Section R703.8), as applicable, must be installed. The water-resistive barrier must be provided in accordance with IBC Section The wall covering must be installed to resist the applicable forces, to the satisfaction of the code official. Where required by the code official, the attachment of the exterior cladding to the wall panel must be designed by a registered design professional. 5.0 CONDITIONS OF USE The Snap-N-Lock Composite Panels described in this report comply with, or are suitable alternatives to what is specified in, the codes listed in Section 1.0 of this report, subject to the following conditions: 5.1 Panel fabrication, identification and installation must comply with this report and the manufacturer's published installation instructions. In the event of conflicts between this report and the manufacturer's published instructions, the more restrictive governs. 5.2 Design loads must be determined in accordance with the applicable code, and must be equal to, or less than, the values given in Tables 1 through 4 of this report. 5.3 All construction documents specifying the building panels must comply with the design limitations of this report. Design calculations and details for the specific applications must be furnished to the code official verifying compliance with this report and applicable codes. The documents must be prepared by a registered design professional where required by the statutes of the jurisdiction in which the project is to be constructed.
4 ESR-3152 Most Widely Accepted and Trusted Page 3 of All wall-to-floor and roof-to-wall details must be designed such that gravity loads are applied to the wall panels as described in the footnotes to Table Connection and attachments of the panel to the foundation or supporting structure and to other panels are outside the scope of this report and must be addressed in the design calculations and details. 5.6 When used as shear walls under the IBC or IRC, the panels are limited to use in Seismic Design Categories A, B and C. 5.7 The foam plastic insulation of the panels must be separated from the interior of the building with a thermal barrier, installed in accordance with Section of this report. 5.8 Use of the panels is limited to Type V-B construction. 5.9 Use of the foam plastic in areas subject to damage from termites must be in accordance with 2015 IBC Section (20 IBC Section ) or IRC Section R318.4, as applicable The concrete slab or foundation must be designed by a registered engineer in accordance with applicable codes for the imposed loads. 5. The sum of the ratio of actual load over allowable axial compressive load and racking shear load must not exceed one. 5. Use of roof panels as horizontal diaphragms is outside the scope of this report For the roof panels, justification must be submitted to the code official demonstrating that the panels with the roof covering comply as a Class A, B, or C roof assembly, as required by IBC Section or IRC Section R902.1, with the classification complying with the minimum classification required for the building. 5. The foam plastic cores are manufactured in Ormond Beach, Florida, under a quality control program with inspection by ICC-ES The panels are manufactured in Oldsmar, Florida, under a quality control program with inspections by ICC-ES. 6.0 EVIDENCE SUBMITTED 6.1 Data in accordance with the ICC-ES Acceptance Criteria for Sandwich Panels (AC04), dated February 20 (Editorially revised July 2015). 6.2 Data in accordance with the ICC-ES Acceptance Criteria for Foam Plastic Insulation (AC), dated June 2015 (Editorially revised May 20). 6.3 Room corner fire test data in accordance with UL IDENTIFICATION Each Snap-N-Lock Composite Panel is identified by a label bearing the company name (Structall Building Systems, Inc.) and address, the product name, the panel dimensions, and the evaluation report number (ESR-3152). The bottom channel, wall cap, and hat channel are packaged separately and identified by a label bearing the evaluation report number (ESR-3152) and the company name (Structall Building Systems, Inc.).
5 ESR-3152 Most Widely Accepted and Trusted Page 4 of 7 TABLE 1 ALLOWABLE UNIFORM TRANSVERSE LOADS FOR 4-INCH-THICK WALL PANELS (psf) 1,2,3 WALL HEIGHT (ft) 8 Deflection Limit ALLOWABLE UNIFORM APPLIED LOAD Wind Load (psf) For SI: 1 ft= m; 1 psf= 47.9 Pa. 1 Allowable load values are based on simply supported spans with loads uniformly distributed. Where non-uniform loads are applied to the panel, an equivalent uniform load must be determined for comparison with the values within this table. 2 Deflection limitations are based on Table 04.3 of the IBC. 3 Panels must be installed in accordance with Section 4.2 of this report.
6 ESR-3152 Most Widely Accepted and Trusted Page 5 of 7 TABLE 2 ALLOWABLE UNIFORM TRANSVERSE LOADS FOR 6-INCH-THICK ROOF PANELS (psf) 1,2,3,4,5,6,7 PANEL SPAN (ft) 8 ALLOWABLE UNIFORM APPLIED LOAD (psf) Gravity Loads Deflection Limit Allowable Roof Live Load Allowable Roof Snow Load L/ Wind Uplift Load L/ L/ L/ For SI: 1 foot= m; 1 psf= 47.9 Pa. 1 Allowable load values are based on simply supported spans with the loads uniformly distributed. Where non-uniform loads are applied to the panel, an equivalent uniform load must be determined for comparison with the values within this table. 2 Deflection limitations are based on Table 04.3 of the IBC with the exception that creep of the foam core has been considered when panels are subjected to long term snow loads. 3 Allowable loads are based on panel strength. Panels must be installed with a continuous width support of 1 inch (25.4 mm) at each end of the panel span. Capacity of end conditions must be evaluated on a site specific basis. 4 Deflections for allowable roof live loads do not include creep. Site-specific engineering must consider the effects of creep, if applicable. 5 Panels must be installed in accordance with Section 4.2 of this report. 6 The roof maintenance worker live load is included in the above spans. A maximum superimposed dead load of 5 psf may be applied to the roof panels. 7 Where a load combination includes more than one load type [roof live load, snow Load, and/or wind load], the minimum allowable load for all load types within the load combination must be used. As an example, for a 6-inch roof panel with a span of 10 feet and a deflection limit of, the allowable applied load for a load combination which includes roof live load and snow load is psf (the lesser of 38 psf for roof live load and psf for snow load). TABLE 3 ALLOWABLE UNIFORM AXIAL LOADS FOR 4-INCH-THICK WALL PANELS MAXIMUM PANEL UNSUPPORTED HEIGHT (ft) ALLOWABLE AXIAL LOAD (plf) 6 For SI: 1 foot=0.305 m; 1 plf=.6 N/m. 1 A base channel as shown in Figure 3 of this report shall be installed fully supported on a rigid foundation. A wall cap as shown in Figure 4 of this report must be used to attach the top of the wall panel. 2 Allowable axial load is assumed to be uniformly distributed at the top of the wall panel centered on the panel thickness. TABLE 4 ALLOWABLE RACKING SHEAR LOADS FOR 4-INCH-THICK WALL PANELS PANEL DIMENSIONS ALLOWABLE SHEAR LOAD (plf) 8 feet high by 8 feet wide 173 For SI: 1 foot=0.305 m; 1 plf=.6 N/m. 1 A base channel as shown in Figure 3 of this report must be installed and fully supported on a rigid foundation. 2 The maximum shearwall aspect (height-to-width) ratio is 1:1.
7 ESR-3152 Most Widely Accepted and Trusted Page 6 of 7 FIGURE 1 PANEL WALL TO PANEL ROOF FIGURE 2 PANEL WALL TO SLAB FIGURE 3 BASE CHANNEL
8 ESR-3152 Most Widely Accepted and Trusted Page 7 of 7 FIGURE 4 WALL CAP FIGURE 5 SHEAR WALL FASTENING SCHEDULE
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