Insulated Panels. CI/SfB. January CurveWall & Louvre. Architectural Wall Panel Systems. Approved to LPS 1181 Certificate No.
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1 Insulated Panels CI/SfB (4-) Rh2 January 2010 INSULATED WALL SYSTEMS CurveWall & Louvre Architectural Wall Panel Systems Approved to LPS 1181 Certificate No. 186a & 260a
2 The paper we have printed on is from 80% post-consumer waste and the remaining 20% pulp is TCF (Totally Chlorine Free). This fibre is FSC certified (see fsc.org for details). In recognition, the range has been awarded both the NAPM and Eugropa recycled marks, two of the most prestigious and recognisable recycled certificates available. The ink we have used is vegetable based, allowing the document to be recycled. Sustainable Forest 2 Recyclable Vegetable Based
3 Introduction s range of Architectural Wall Panels provide designers and specifiers with aesthetically pleasing solutions for horizontal and vertical applications. has further enhanced this popular range by adding two new profiles: KS1000 CW CurveWall and KS1000 LV Louvre. KS1000 CW and KS1000 LV combine an attractive contemporary profile with all the performance benefits of a PIR insulated panel system. With visual impact a key requirement on many building projects, the curved profile of KS1000 CW and louvred profile of KS1000 LV are ideal for a range of new build and refurbishment applications. System Benefits Property & Business Protection - Loss Prevention Certification Board (LPCB) LPS 1181 certified insurer approved systems deliver certainty of performance and insurability. Fully complies with Part L2 (England & Wales) Building Regulations, Section 6 (Scotland) Technical Handbooks, Part F2 (Northern Ireland) and Part L (Republic of Ireland). Lifetime insulation continuity, thermal performance and airtightness (5m 3 /hr/m 2 ) certainty. Also available in KS1000 LS Longspan, s frame to frame insulated wall panel system. Design flexibility - easily integrates with other insulated panel systems and the Wall-Lite translucent system. Simple integration with doors, windows, glazing, louvres and traditional construction materials. Suitable for vertical or horizontal application. Accelerated build speed through pre-engineered, single component, single-fix installation., environmentally sustainable panel system which can achieve a Green Guide A+ rating. Guaranteed thermal and structural performance through the Total Guarantee. Quality approved to BS EN ISO 9001: s manufacturing plants are BS EN ISO (Environmentally) and BS OHSAS (Health and Safety) accredited. - No threat of loose fibres into internal environment. 3
4 Product Data Application KS1000 CW and KS1000 LV are insulated wall panel systems which are secret fixed and can be laid horizontally or vertically. They are suitable for all building applications except where there are low temperature controlled environments. Product Reference KS1000 CW & KS1000 LV Application Description Architectural wall panels with Loss Prevention Certification Board (LPCB) approval for wall applications. Dimensions & Weight KS1000 CW 1000mm cover width only 38mm 200mm 1000mm cover width only 18mm 100mm Core thickness Core thickness KS1000 LV Core thickness (mm) KS1000 CW Weight kg/m KS1000 LV Weight kg/m Product Tolerances Cut to Length (mm) Cover Width (mm) 2 +2 Thickness (mm) 2 +2 Available Lengths Standard lengths 1.8 to 17 metres. Panels less than 1.8m long can be supplied and are subject to an additional charge. Panel length End Square (mm) 3 +3 Flatness per metre (mm) 2 +2 These panels cannot be end lapped. 4
5 Materials Substrate Standard external and internal sheets are hot-dipped zinc/aluminium coated metal to BS EN 10326: 2004 (Continuously hot-dip coated strip and sheet of structural steels. Technical delivery conditions) and BS EN 10327: 2004 (Continuously hot-dip coated strip and sheet of low carbon steels for cold forming. Technical delivery conditions). Coatings External Weather Sheet XL Forté *: Nominal 200 micron thick high performance organic coating applied to the weatherside of the panel. Designed to achieve high levels of durability and colour stability and is highly resistant to damage in transit and on-site. Spectrum : Nominal 60 micron thick natural colour polyurethane semi-gloss coating. Reverse side of sheet coated with grey polyester coating. The steel is available in either plain or stucco embossed finish. Please contact the Quotations Department for lead times. * Applicable for the KS1000 LV Louvre panel only. Coatings Internal Liner Sheet Bright White Polyester: Coating developed for use as the internal lining of insulated panels. Standard colour is bright white with an easy clean surface. Aquasafe: Coating used in areas where there is high internal humidity, or a corrosive environment. Cleansafe: A chemically inert polymer film bonded to metal substrate for cladding of cold stores, food processing buildings and other hygiene applications. Reverse side of sheet coated with a light grey polyester coating. The sheet is available in either plain or stucco embossed finish. Insulation Core The core of KS1000 CW and KS1000 LV is an, environmentally sustainable PIR insulation which is non-deleterious with zero Ozone Depletion Potential (zero ODP). Seals Factory Applied Side Joint Seal All side joints have a factory-applied seal fitted into the groove to automatically seal the joint between panels. Performance Thermal Insulation Panel Thickness U-value* (W/m 2 K) (mm) KS1000 CW KS1000 LV ** 0.33** ** 0.28** ** 0.25** ** 0.20** ** 0.17** ** 0.15** * Thermal transmittance W/m ² K. ** Recommended thicknesses to allow compliance with Building Regulations Approved Documents L2A & L2B (England & Wales), Technical Handbooks Domestic and Non-domestic Sections 6 (Scotland) (with the exception of KS1000 LV 60mm thick), Part F2 (Northern Ireland) and Part L (Republic of Ireland based on the Overall Heat Loss Method). Subject to minimum order quantity. Note: The U-values for the KS1000 CW and KS1000 LV panels, have been calculated taking the external profiles into account to illustrate the additional thermal benefits. These U-values can be used where the full elevation is either KS1000 CW or KS1000 LV. Where the KS1000 CW or KS1000 LV panels are used in conjunction with other Architectural Wall Panels (AWP), Optimo and Complete Wall & Facade Systems, the U-value applicable for these products should be used instead. Biological KS1000 CW and KS1000 LV insulated panels are resistant to attack from mould, fungi, mildew and vermin. No urea formaldehyde is used in the manufacture of the panels. Fire KS1000 CW and KS1000 LV insulated panel systems are approved by the Loss Prevention Certification Board (LPCB) to LPS 1181 Grade EXT-B. Approved to LPS 1181 Certificate No. 186a & 260a The external and internal faces of the panels are Class 0 in accordance with the Building Regulations when tested to BS 476-6: 1989 (Fire tests on building materials and structures. Method of test for fire propagation for products) and BS 476-7: 1997 (Fire tests on building materials and structures. Method of test to determine the classification of the surface spread of flame of products). 5
6 Acoustics All KS1000 CW and KS1000 LV insulated panels have a predicted single figure weighted sound reduction Rw = 24dB. Sound Reduction Index (SRI) Tested Frequency (Hz) SRI (db) Specification NBS Specifications are available from envirocare Technical Services. Tel: (UK) & +353 (0) (Ireland) envirocare@kingspanpanels.com Panel Features Unique detailing is available for the KS1000 CW and KS1000 LV insulated panels: Pre-formed mitred corners are available for horizontally or vertically laid panels. They consist of mitred cut panel edges which are factory bonded and can be used for internal and external corners. Standard panel lengths will vary, please contact envirocare Technical Services for details. A fin feature (folded vertical fin flashing) can be installed at the vertical joint between horizontally laid panels. Available in XL Forté and Spectrum coatings, and 2mm PPC Aluminium. The fin is fabricated with PIR insulation and an internal air seal gasket, ensuring airtightness and insulation properties are maintained. A variety of corner and tophat features are also available. For more information on the features range, please contact envirocare Technical Services. Quality KS1000 CW and KS1000 LV insulated panels are manufactured from the highest quality materials, using state of the art production equipment to rigorous quality control standards, approved to BS EN ISO 9001: 2000 (Quality management systems. Requirements). manufacturing plants are BS EN ISO 14001: 2004 (Environmental management systems. Requirements with guidance for use) and BS OHSAS 18001: 2007 (Occupational health and safety management systems. Requirements) accredited. Guarantees KS1000 CW and KS1000 LV insulated panels are available with the Total Guarantee, offering thermal and structural performance guarantee. Delivery All deliveries (unless indicated otherwise) are by road transport to project site. Off-loading is the responsibility of the cladding contractor or installer. Fin feature Mitred corner 6
7 Double fin corner feature Tophat feature Curved corner flashing feature 7
8 Insulated Roof, Wall & Façade Systems Roof Systems KS1000/2000 RW Trapezoidal KS1000 SF Secret Fix KS1000/2000 TS Slate & Tile Support KS500/1000 ZIP Kingzip Standing Seam KS1000 LP Lo-Pitch EnergiPanel KS1000 CR Curved Roof Roof Tile KS1000 FC Box Profile Envirodek Polycarb Rooflight Upstand Rooflight KS1000 DR/DRC Trapezoidal KS1000 TD Topdek KS1000 Topspan Wall & Façade Systems & 1000 Optimo & 1000 MR Micro-Rib & 1000 EB Euro-Box & 1000 FL Flat & 1000 FL-S Stucco & 1000 MM Mini-Micro & 1000 CX Convex & 1000 WV Wave & 1000 PL Plank KS1000 TL Tramline KS1000 CW CurveWall KS1000 LV Louvre & 1000 LS Longspan KS1000/2000 RW Trapezoidal KS1000 FC Box Profile EnergiPanel Thermastone WoodTherm Thermatile Thermabrick Thermatallic Render Panel Wall-Lite KS1000 DR Trapezoidal Controlled Environment Systems Ancillaries KS1100 CS Equi-Bead KS1100 CS Mini-Bead KS1100 CS Flat KS1100 CS Micro-Rib Gutters, Tophats & Flashings Limited UK: Telephone: +44 (0) Fax: +44 (0) Ireland: Telephone: +353 (0) Fax: +353 (0) Details for the following countries; Australia, Belgium, Czech Republic, France, Germany, Hungary, Netherlands, New Zealand, Norway, Poland, Romania, Singapore, Slovakia & Sweden can be found by visiting our website or our group website Care has been taken to ensure that the contents of this publication are accurate, but Limited and its subsidiary companies do not accept responsibility for errors or for information that is found to be misleading. Suggestions for, or description of, the end use or application of products or methods of working are for information only and Limited and its subsidiaries accept no liability in respect thereof.
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