PRODUCT TECHNICAL DATA SHEET AERO LITETM INSULATION JACKET

Transcription

1 PRODUCT TECHNICAL DATA SHEET AERO LITETM INSULATION JACKET ULTRA THIN SUPER HYDROPHOBIC INSULATION SYSTEM TO ELIMINATE CUI AUTHOR: CHRIS EVANS DATE: VERSION: 1.1 WORLD-CLASS INSULATION + PFP

2 THE AERO LITE TM 2 AT ONLY 10MM THICK THE AERO LITE JACKET RANGE OFFERS SIGNIFICANT SPACE AND WEIGHT SAVINGS FOR THE PERFECTLY ENGINEERED SOLUTION. OUR DEDICATED TEAM WENT THROUGH TWO YEARS OF RESEARCH AND DEVELOPMENT TO FIND THE PERFECT DESIGN AND CONSTRUCTION FOR THE AERO LITE. ALL WEATHER RESISTANCE In 2011 AIS launched its elite and intelligent Aero Lite jacket range. This jackets range offers a weather protective outer covering with superior thermal performance from only 10mm thickness of insulation infill when compared against a conventional 50mm thickness of Mineral Wool Insulation infill. DESIGN & CONSTRUCTION The Aero Lite system has an innovational and intelligent fail safe system built into the design. This assures that in the unlikely event water was to penetrate the underside of the insulation jacket it will intelligently draw any moisture away from the pipe or equipment and dispose of through its built in ventilation system. SEE DIAGRAM ON NEXT PAGE USAGE The Aero Lite TM Jacketing range can be used in many different applications. Widely used for heat conservation and personnel protection from hot equipment in the Oil and Gas Industry and for frost protection of cold equipment, the jacketing is not limited in its application. KEY 1. Velcro Flap for Securement 2. Weather Protective Cloth 3. Draw String Fastening 4. Aerogel Infill All jackets exceeding 1.5 square metre in size will be fitted with 4 x quilting pins per 1.5 square metre evenly spaced therefore ensuring that all inner materials are held in place at all times. OUR SOLUTIONS ARE TAILOR MADE FOR ANY APPLICATION INCLUDING EQUIPMENT WITH COMPLEX REQUIREMENTS PIPEWORK VALVES & ACTUATORS FLANGES & FITTINGS VESSELS MATERIAL BREAKDOWN LAYER THICKNESS (MM) Outer AIS Double SIded Weather Pro Silicone Cloth 1.8 Inner Pyrogel XTE Revolutionary Infill 10 Fastening Flame Retardant Velcro Hook & Loop 5 Fastening 3mm Draw Strings 3 All specialist materials used are of premium quality and are sourced & purchased only from approved suppliers in line with our certified ISO 9001:2008 procedures.

3 THE AERO LITE TM 3 THE REVOLUTIONARY HYDROPHOBIC SYSTEM WATER DROPLETS SLIDE OFF THE SURFACE PIPE INNOVATIVE LAYER PREVENTS WATER INGRESS N THE RARE EVENT OF ANY MOISTURE PENETRATING N THE THE JACKETING RARE EVENT IT OF IS PUSHED ANY MOISTURE BACK AWAY PENETRATING FROM THE THE PIPE JACKETING WORK THROUGH IT IS PUSHED A UNIQUE BACK VENTILATION AWAY FROM THE SYSTEM. PIPE WORK AS VAPOUR THROUGH A UNIQUE & INNOVATIVE MICROPOROUS VENTILATION SYSTEM.

4 TECHNICAL DATA AERO LITE WEATHER PROTECTIVE CLOTH 4 THE DETAIL BELOW SHOWS THE TECHNICAL INFORMATION OF THE WEATHER PRO OUTER WEATHER PROTECTIVE CLOTH USED IN THE CONSTRUCTION OF THIS JACKETING. OUTER WEATHER PROTECTIVE CLOTH DATA TECHNICAL INFORMATION Product Identification Reference Product Description Material Description Coating Specification Weave Weight (g/m²) Thickness (mm) Cloth construction (base fabric) Tensile strength (base fabric) Temperature Resistance WP2/15D Weather Pro double sided outer cloth Glass fabric coated on both sides with fully cured Flame Retardant Weather resistant coloured Silicone Polymer. 200gms per square metre coloured silicone coating. 3 / 1 Broken Twill 520 nominal 0.36 nominal 193 nominal (Ends / dm) 94 nominal (Picks / dm) 6500 nominal (Warp N / 50mm) 3000 nominal (Weft N / 50mm)Polymer. 230 Continuous 260 Short Term BUILDING REGULATIONS, FIRE PROPAGATION TEST (INDICATIVE) STANDARD RATING BS476 Part 6 Class O BS476 Part 7 (Surface Spread of Flame) Certification to Class 1

5 TECHNICAL DATA REVOLUTIONARY AERO LITE INFILL 5 THE AERO LITE TM INFILL MATERIAL IS REVOLUTIONARY ASPEN PYROGEL XT-E WHICH POSSESSES THE LOWEST THERMAL CONDUCTIVITY OF ANY KNOWN SOLID. ADVANTAGES > Superior thermal insulation properties > Extremely Thin > Lightweight and easy to manage > Flexible > Hydrophobic yet breathable SUPERIOR THERMAL PERFORMANCE Up to five times better thermal performance than competing insulation products REDUCED THICKNESS AND PROFILE Equal thermal resistance at a fraction of the thickness PHYSICALLY ROBUST Soft and flexible but with excellent springback, Pyrogel XT-E recovers its thermal performance even after compression events as high as 100 psi SHIPPING AND WAREHOUSING SAVINGS Reduced material volume, high packing density, consistent roll sizes, and low scrap rates can reduce logistics costs by a factor of five or more compared to rigid, pre-formed insulations CHARACTERISTICS Pyrogel XT-E can be cut using conventional cutting tools including scissors, tin snips, and razor knives. It is recommended gloves, safety glasses, and dust mask be worn when handling material. See MSDS for complete health and safety information. PERFORMANCE (THERMAL CONDUCTIVITY) MEAN TEMP VALUES (W/MK) 0 C C C C SIMPLIFIED INVENTORY Unlike rigid pre-forms such as pipe cover or board, the same Pyrogel XT-E blanket can be cut to fit any piece of piping or equipment HYDROPHOBIC YET BREATHABLE Pyrogel XT-E repels liquid water but allows vapor to pass through, helping to prevent corrosion under insulation ENVIRONMENTALLY SAFE Landfill disposable, shot-free, minimal dust with no respirable fiber content

6 TECHNICAL DATA FASTENING & SECUREMENT MATERIALS 6 3MM BURGEE DRAW STRING THE INFORMATION BELOW SHOWS THE TECHNICAL DATA FOR THE 3MM DRAW STRING: Product Identification Reference Product Description INFORMATION BPS03RND 3mm Burgee Cord (Aloecord) Metres per KG 120 Break Load Material 300Kg 100% Polyester VELCRO HOOK & LOOP MATERIAL THE INFORMATION BELOW SHOWS THE TESTING DATA FOR THE HOOK AND LOOP MATERIAL: Product Identification Reference Product Description Peel Strength Shear Strength INFORMATION SL50HL 50mm Flame Retardant Hook & Loop 200 g/cm 0.85 kg/cm Heat Resistance Melting point Hook: 220C, Loop 180C. Hook becomes soft at 180C and begins to melt from C Chill Resistance Humidity The lower the temperature, the stronger the tensile strength. Durability, however is some what reduced at low temperatures In humidity over 90% RH, Tensile strength is somewhat reduced DURABILITY PEELING CYCLE STRENGTH REDUCTION CHANGE ON LOOP TAPE 2000 times Under 10% No Fluffing 5000 times Under 15% Little Fluffing times Under 20% Obvious

7 THE RANGE 7 AIS ALSO HAVE AN EVER GROWING RANGE OF WORLD CLASS INNOVATIVE INSULATION PRODUCTS AT THE FOREFRONT OF THE INDUSTRIAL MARKET. JET FIRE PRO 120 The most advanced passive fire protection flexible jacketing system available on the market. Tested and certified by Lloyds Register to offer a minimum of 2 hours protection against jet fire scenarios. WEATHER PRO TM + The new Weather Pro + offers improved additional features such as Cam buckle webbing strapping, improved weather protective covering and an electronic ID tagging system. AERO LITE TM The Aero Lite TM removable thermal insulation jacket range is the world s thinnest insulation jacket at only 10mm thick. It offers significant benefits such as space and weight savings. Hydrophobic properties and weather protection ensure this is the most effective product to prevent corrosion under insulation. AERO LITE UV TM The Aero Lite UV TM range has been created to withstand high levels of Ultra violet light (UV) to significantly increase the lifespan compared to conventional insulation cladding. It also features an intelligent ventilation system ideal for hot climates. ACOUSTIC PRO The AIS Acoustic Pro jacket range boasts all of the insulation properties you can expect from our Weather Pro range with an added acoustic barrier within to reduce noise levels by up to a minimum of 40db, from 500hz to 1000hz frequency. HEAT TRACE PRO The Heat Trace Pro Jacket is designed for applications where heat is needed. This jacketing system is available for a wide variety of equipment. The Heat Trace Pro, incorporating ATEX approved heating systems, is suitable for use in hazardous areas. HIGH TEMP PRO The AIS HT Pro removable thermal insulation jacket has been specially engineered to withstand temperatures of up to 1000 C. This HT Pro insulation jacket is ideal on high temperature pipe-work and extreme temperature equipment such as turbines and exhaust systems. Our highly experienced in-house design technicians can provide tailored jacketing solutions to meet exact project requirements. To learn more about our award winning insulation jacket range visit our website WATCH THE JET FIRE PRO 120 STORY! Find out more about the story behind the Jet Fire Pro jacket, visit