Plastercrete. Drained & Ventilated AAC Facade System Design and Installation Guide 100% NZ OWNED. plastercrete.co.nz.

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1 Plastercrete aac facade system Drained & Ventilated AAC Facade System Design and Installation Guide 100% NZ OWNED plastercrete.co.nz

2 Contents TABLE OF CONTENTS 1 1 GENERAL DESCRIPTION 4 2 COMLIANCE WITH BUILDING CODE COMPLIANCE OF SCOPE CLAUSE B1 STRUCTURE CLAUSE B2 DURABILITY CLAUSE E2 EXTERNAL MOISTURE CLAUSE F2 HAZARDOUS BUILDING MATERIALS 5 3 LIMITATIONS & CONSIDERATION LIMITATIONS CONSIDERATIONS CONSTRUCTION REQUIREMENTS CONSTRUCTION GUIDANCE 7 4 LIST OF COMPONENTS 7 5 MAINTENANCE AND WARRANTY MAINTENANCE WARRANTY 8 6 CONSTRUCTION DETAILS 9-42 Drawing 01: Typical Plastercrete cavity batten layout 9 Drawing 02: Typical Plastercrete AAC panel layout 10 Drawing 03: Typical Plastercrete wall cross section detail 11 Drawing 04: Rebated concrete foundation detail 12 Drawing 05: Over-hang concrete foundation detail 13 Drawing 06: Timber subfloor foundation detail 14 Drawing 07: Vertical control joint detail 15 Drawing 08: Horizontal control joint detail 16 Drawing 09: Mid-floor horizontal control joint detail 17 Drawing 10: External corner detail (plan view) 18 Drawing 11: External corner detail (3D view) 19 Drawing 12: Internal corner detail (plan view) 20 Drawing 13: Internal corner detail (3D view) 21 Drawing 14: Window head detail 22 Drawing 15: Window head detail (3D view) 23 PC V

3 Contents Drawing 16: Window sill detail 24 Drawing 17: Window jamb detail 25 Drawing 18: Garage door jamb detail 26 Drawing 19: Garage door head detail 27 Drawing 20: Garage door sill detail (concrete slab foundation) 28 Drawing 21: Meter box detail (head/jamb/sill) 29 Drawing 22: Pipe/cable penetration detail 30 Drawing 23: Downpipe fixing detail 31 Drawing 24: Rainwater head detail 32 Drawing 25: Timber post plan detail 33 Drawing 26: Timber post ground connection detail 34 Drawing 27: soffit junction detail 35 Drawing 28: Roof/wall junction detail 36 Drawing 29: AAC panel parapet (metal capping) detail 37 Drawing 30: AAC panel/weatherboard mid floor junction detail 38 Drawing 31: AAC panel/weatherboard external corner detail 39 Drawing 32: AAC panel/weatherboard internal corner detail 40 Drawing 33: Eaves edge detail 41 Drawing 34: Tanking membrane deck junction detail 42 7 CHECKLISTS OF ALLEGIANCE PANEL WALL SYSTEMS PRE-CLADDING CHECKLIST PRE-INSTALLATION CHECKLIST PRE-PLASTERING CHECKLIST POST PLASTERING CHECKLIST CLIENT DECLARATION OF SATISFACTORY COMPLETION SUPERCOAT QAULITY ASSURANCE CHECKLIST 48 3 PC V

4 General Description & Compliance 1 GENERAL DESCRIPTION Plastercrete Drained and Ventilated AAC Facade system is a smart, green, sustainable, energy- efficient and environmentally friendly solution perfectly suited for residential housing and light commercial buildings. Plastercrete AAC exterior wall panel is made from 50mm Autoclaved Aerated Concrete (AAC) with corrosion protected vertical and horizontal steel reinforcing. The Plastercrete AAC wall panel is durable, lightweight and has excellent thermal, fire and sound resistant qualities. This cost effective system delivers faster installation for more efficient builds. Plastercrete is coated with Supercoat's mesh reinforced plaster system and is finished with Supercoat's Acrylic Long life protective coatings. Supercoat provides many finishing renders ranging from fine 1mm textures to undulated Adobe, there is a look for everyone. Supercoat plaster systems have provided optimum protection to masonry homes across New Zealand since Plastercrete AAC wall panel properties: Dry Density: 525kg/m3 * Compressive Strength: Min 3.2 MPa* Dry Shrinkage Value: 0.015%* Water Absorption: up to 36% (by volume) * Dry mass of 50mm AAC panel: 31 kg/m2 coating and substrate, considered a medium weight cladding in terms of NZS 3604 Windzone: All wind zones of NZS 3604 *note: the information is supplied by manufacturer. Photo does not depict actual product. PC V

5 General Description & Compliance 2 COMPLIANCE WITH THE BUILDING CODE 2.1 SCOPE OF COMPLIANCE The Plastercrete Drained & Ventilated AAC Facade System complies with the following clauses of the New Zealand Building Code: B1 - Structure B2 - Durability E2 - External Moisture F2 - Hazardous Building Materials 2.2 B1 STRUCTURE Plastercrete Drained & Ventilated Facade AAC system installed as per this manual is able to withstand all earthquake and wind loads described in NZS 3604: B2 DURABILITY Plastercrete wall panel fixing s used in accordance with this manual will meet the requirements of NZBC Clause B2. The nominal 20mm cavity is provided to: - Allow moisture to run down the inside of the Plastercrete AAC panel and escape through the vents/vermin tray without bridging the cavity. - Provide sufficient air space permitting air to circulate within the cavity and dry the AAC wall panels. 2.4 E2 EXTERNAL MOISTURE The Supercoat plaster system used on Plastercrete AAC wall panel system contribute to the requirements of NZBC E2 relating to the resistance of water penetration, provided the integrity of the specified external system is maintained. 2.5 F2 HAZARDOUS BUILDING MATERIALS In reference to NZBC Clause F2 regarding Hazardous Building Materials, Plastercrete AAC wall panels are nonhazardous providing all safety precautions in this technical manual is adhered to. 5 PC V

6 Limitations & Considerations 3 LIMITATIONS & CONSIDERATION 3.1 LIMITATIONS Plastercrete AAC facade system is applied to residential housing and light commercial buildings complying with NZS 3604 or NASH If specifiers require additional or modified details please contact Superbuild International Ltd or info@superbuild.co.nz. 3.2 CONSIDERATIONS Plastercrete AAC panels must be installed by registered installers as per the details shown in this manual to ensure the quality of the facade system. They must not be installed in any situation where they will come into contact with the ground, and cannot be used as retaining walls. Plastercrete AAC panels are Autoclaved Aerated Concrete. As with all concrete and fibre cement products, the dust produced when cutting or grinding them contains crystalline silica. This dust is irritating to the eyes, skin and respiratory system. Inhalation of this dust can cause irreversible damage to health. Wear suitable protective clothing and gloves at all times. When cutting, drilling or grinding panels do so in an open air environment or areas that are well ventilated and wear approved safety glasses and dust mask. All aspects of cutting, drilling or grinding must comply with the latest regulations of the Occupational Safety and Health division of the labour department. Plastercrete AAC panels should be stored on site on the pallets they were delivered on and kept covered & free of dampness until required. Care should be taken when handling to limit damage to edges or corners. Any damage incurred to the coating or the AAC panels must be addressed immediately. The panel is not to be left exposed through damage to the coating. The Supercoat plaster system must be maintained annually, to ensure the integrity of that system. (Refer to Supercoat Maintenance Guide) 3.3 CONSTRUCTION REQUIREMENTS Steel framed walls or timber studs should be placed at not more than 600mm ctrs. Framing strength must comply with relevant NZ Standards for general framing construction suitability for the building. Steel framed walls or timber framed walls are to be braced in accordance with wall facades shown in NZS 3604: 2011 and are to be based on the combined weight of the AAC panel and the coating system used. The wall wrap complied with compliance document E2/AS1 table 23 must be fixed to the exterior wall framing prior to installation of Plastercrete AAC panels and battens. Ensure wrap is continuous around corners and installed horizontally. Internal and external corners as per details following, if the distance between corners exceeds 10.0 meters, then control joints at a maximum of 10.0m centers are formed as per details. Responsibility for the locations of these controls joints is with the designer. PC V

7 Limitations & Considerations 3.4 CONSTRUCTION GUIDANCE Pre-installation check Ensure the builder has completed items set out in the pre-cladding check list. (See section 7 for details) Installation: Cavity battens: the EPS 20 x 40 cavity battens (or 19 x 42 Cavibat battens) are attached to the building wrap using construction adhesive, for typical batten layout refer to the detail drawing No1. Cavibat battens come in two forms, one with vertical flutes for use in vertical stud applications, the other with horizontal flutes for use when attached to dwangs, the hollow flutes allow the passage of moisture. Cutting: AAC panels are cut using a metal cutting blade. Zinc rich primer compliant with AS/NZS 2311:2000 is to be applied to all exposed reinforcing in the panels. Fixing: AAC panels are fixed using x 100 bugle head type 17 class 4 screws which are to be embedded 35mm min. into the timber frame, a minimum of 6 screws are required per AAC panel. Laying: Once the cavity batten are fixed to the studs, fix the bottom row of Plastercrete AAC panels/ These panels are placed in a stretcher bond pattern as per the typical layout detail on drawing 2. Any imperfections on the face of the panels and the screws hole can be repaired and filled with the Supercoat Superbond panel adhesive, which is a rigid, high strength cement based adhesive. Corners: At this point check the level and alignment of the panels. Corners should be placed with an overhang to line up flush with the connecting corner panel. Flashings: Ensure all flashings have been placed correctly as per the details in this manual, cut the panels to suit the openings. Plastering & coating: Ensure the panels are dry, clean and free of any dirt, dust or foreign matter before carrying out any plastering work, Supercoat plaster system is the only approved system for application over the Plastercrete AAC panel system. For more information, see the manufacturer s specifications. 4 LISTS OF NOMINATED COMPONENTS Panel Size: Batten: Screws: Panel adhesive: Sealants: 2200mm x 600mm x 50mm 20 x 40mm EPS cavity batten or 19 x 42 Cavibat Batten System x 100 bugle head galvanized screws; class 4 type 17 fully threaded screws, all screws shall comply with E2/AS1 table 20. Supercoat Superbond cement based adhesive Holdfast FIX ALL MS 220LM or SABRE SEAL MS FACADE sealant Anti-corrosion paint: Zinc Rich primer compliant with AS/NZS 2311:2000 Vents: Tapes: Adhesive: Flashings: Plaster system: 100 x 50 Aluminum vent Approved flexible flashing tape (refer to a product that complies with the performance requirements of the NZBC) SABRE FIX PS or Nail Power Construction Adhesive Plastercrete PVC sill bead Powder coated aluminum head flashing (installed by others) Plastercrete PVC reveal bead Plastercrete PVC base cap As selected from the Supercoat range of coating systems For more details refer to the Supercoat website: 7 PC V

8 Limitations & Considerations 5 MAINTENANCE AND WARRANTY 5.1 MAINTENANCE The Supercoat plaster system should be regularly cleaned, at least annually, Chemical / detergent wash. Have the entire coated area inspected by a person with sufficient experience to identify any maintenance requirements to ensure weather tightness. Undertake all necessary repairs immediately. Inspections of the complete cladding surface must be carried out at least annually at the end of summer. Because of settling after disturbances to the ground during construction, and the slow moisture-loss shrinkage of concrete slabs, it is recommended that six-monthly inspections be made for the first three years. Any cracks or damaged areas, including flashings and seals that have deteriorated, must be repaired immediately to ensure the integrity of the building envelope is maintained. Any damage to the substrate must be repaired in accordance with the substrate manufacturer s instructions followed by re-plastering and recoating to the same standard as the original Supercoat Plaster System application. If chemical free framing timber has been used, it is imperative that the maintenance of the cladding system is followed rigorously to ensure the minimum moisture ingress takes place to prevent expensive and extensive structural repair work. As part of the Warranty conditions the finish coat(s) will need to be re-applied between 8 to 10 years as specified in the Supercoat Maintenance Guide. For exposed locations washing and re-painting may be required more frequently. Failure to correctly maintain the system may void any long term warranties offered with the system 5.2 WARRANTY Plastercrete AAC Panel, when installed as per this manual, is guaranteed to be free of defect in material and manufacture for 15 years (from date of completion). The Supercoat plaster system is guaranteed a period of 8 years (from date of completion) to perform and meet the requirements of NZBC, where all material components of the plaster system have been prepared and installed in accordance with this manual, the Supercoat Technical Manual, technical specifications, carried out by a registered applicator, and where the system has been properly maintained. For more details please refer to the Supercoat website PC V

9 6 CONSTRUCTION GUIDANCE AND DETAIL DRAWINGS Drawing 01: Typical Plastercrete cavity batten layout Nominal 20 x 40mm vertical 600mm maximum centres Single storey soffit line Batten blocks to be fixed on a 5 slope. Maximum 100mm long Where batten spacing exceeds 450mm centres, polypropylene strap is required to support the building wrap Timber blocking under sill trimmer Vertical Control Joint Note: Nominal 20 x 40mm batten blocks 100 maximum may be used providing a minimum of 50mm clearance is left between members 9 PC V

10 Drawing 02: Typical Plastercrete AAC panel layout Stud framing, timber or steel 100mm long batten blocks on 5 slope above openings & on dwangs Window opening Polystyrene battens over studs, adhered to building paper/wrap Plastercrete system panel screws through panel, batten & 35mm minimum into stud framing End of panels to be glue jointed. Do not use screws All horizontal joints to be glued with Supercoat Superbond adhesive Vertical joint at corner to be glued with Supercoat Superbond adhesive. Use Supercoat pre-meshed corner bead when plastering Apply Supercoat pre-meshed render Stop angle along bottom edge NOTES: 1. Building paper/wall wrap shall lap 150mm at joins and corners as per E2/AS1, paragraph PC V

11 Drawing 03: Typical Plastercrete wall cross section detail Selected roof cladding and roof framing Timber frame & insulation Selected soffit lining and framing Internal lining Building Paper sealant along soffit 20mm EPS x 40 vertical cavity battens (or 19 x 42 Cavibat battens) Plastercrete 50mm AAC panels Selected Supercoat Coating System Discontinuous horizontal 20 x 40 EPS battens 100mm long as required for fixing. Installed at a 5 slope (or 19 x 42 Cavibat batten) AAC panel bottom edge to be min. 50mm below concrete slab panel screws embedded 35mm minimum into timber frame DPC compliant with NZBC by others paving clear ground level base cap 11 PC V

12 Drawing 04: Rebated concrete foundation detail 20 x 40 EPS vertical cavity battens (or 19 x 42 Cavibat battens) Selected Supercoat Coating System Cut drainage holes in bottom of panels to give 1000mm² per metre of run 225 minimum tofloor level 150 minumum from floor level 50mm minimum from floor level Paving Plastercrete 50mm AAC Panel bottom edge bead Building paper Supercoat Tanking Membrance to rebate DPC compliant with NZBC by others Discontinuous horizontal 20 x 40 EPS battens, 100mm long as required for fixing, installed at a 5 slope (or 19 x 42 Cavibat battens) Internal lining Timber frame and insulation panel screws embedded 35mm minimum into timber frame Concrete foundation by others Clear Ground Level Standard Detail PC V

13 Drawing 05: Over-hang concrete foundation detail 20 x 40 EPS vertical cavity batten (or 19 x 42 Cavibat batten) Supercoat Meshed Coating System Building paper Plastercrete 50mm AAC Panel Timber framing & insulation panel screw embedded 35mm minimum into timber frame 50mm minimum from floor level Discontinuous horizontal EPS 20 x 40 batten, 100mm long as required for fixing, installed at a 5 slope (or 19 x 42 Cavibat batten) 225 minimum to floor level 50 minumum to floor level Paving Plastercrete system base cap Concrete foundation by others Clear Ground Level Alternative Detail 13 PC V

14 Drawing 06: Timber subfloor foundation detail 20 x 40 EPS vertical cavity batten (or 19 x 42 Cavibat batten) Supercoat Meshed Coating System Building paper Plastercrete panel 50mm minimum below floor level Plastercrete 50mm AAC Panel Timber framing & insulation panel screw embedded 35mm minimum into timber frame Interior floor 100mm Plastercrete system base cap Discontinuous horizontal EPS 20 x 40 batten, 100mm long as required for fixing, installed at a 5 slope (or 19 x 42 Cavibat batten) TIMBER FLOOR JOIST Board flooring 175mm Sub-floor structure compliant with NZBC Pavers Clear Ground Level PC V

15 Drawing 07: Vertical control joint detail Supercoat Coating System 20 x 40 EPS vertical continuous cavity batten (or 19 x 42 Cavibat batten) Supercoat system PVC Control Joint Bead with Supercrete system expanding foam Plastercrete 50mm AAC Panel Timber frame & insulation Building paper panel screws embedded 35mm minimum into timber framing Plastercrete 50mm AAC Panel Interior lining NOTE: Vertical control joint shall be placed as near to centre of wall as possible when wall exceeds 6.6 metres in length 15 PC V

16 Drawing 08: Horizontal control joint detail Timber frame & insulation Discontinuous horizontal 20 x 40 EPS batten, 100mm long as required for fixing, installed at 5 slope (or 19 x 42 Cavibat batten) Plastercrete 50mm AAC Panel Building paper Supercoat Coating System Supercoat system PVC Control Joint Bead Dwangs each side of control joint expanding foam 20 x 40 EPS vertical cavity batten (or 19 x 42 Cavibat batten) panel screws embedded 35mm minimum into timber framing Plastercrete 50mm AAC Panel Interior lining NOTE: Horizontal control joint shall be placed when wall height exceeds 6 metres PC V

17 Drawing 09: Mid-floor horizontal control joint detail Plastercrete 50mm AAC panel Supercoat system PVC Control Joint Bead expanding foam Selected Supercoat coating system Plastercrete 50mm AAC panel Selected Supercoat coating system Building paper Discontinuous horizontal 20 x 40 EPS batten, 100mm long as required for fixing, installed at 5 slope (or 19 x 42 Cavibat batten) PVC control joint. Refer to detail above panel screws embedded 35mm minimum into timber framing 20 x 40 EPS vertical cavity batten (or 19 x 42 Cavibat batten) Timber frame & insulation Interior lining Plastercrete 50mm AAC panel 17 PC V

18 Drawing 10: External corner detail (plan view) Plastercrete system panel screws embedded 35mm minimum into timber framing. Overdrive 5mm into AAC panel Plastercrete 50mm AAC Panel Timber framing & insulation Internal lining Building paper Plastercrete 50mm AAC Panel Supercoat system Pre-meshed Corner Bead Glued joint using Supercoat Superbond adhesive 20 x 40 vertical cavity battens (or 19 x 42 Cavibat battens) Selected Supercoat coating system PC V

19 Drawing 11: External corner detail (3D view) Timber studs Building paper 20 x 40 vertical battens (or 19 x 42 Cavibat battens) Plastercrete 50mm AAC panel Glued joint using Supercoat Superbond adhesive Plastercrete 50mm AAC panel panel screws embedded 35mm minimum into timber framing Supercoat system Pre-meshed Corner Bead 19 PC V

20 Drawing 12: Internal corner detail (plan view) Building paper panel screw embedded 35mm minimum into timber framing Plastercrete 50mm AAC Panel Timber frame and insulation Glued joint using Supercoat Superbond Adhesive Internal lining Plastercrete 50mm AAC Panel EPS 20 x 40 vertical cavity batten (or 19 x 42 Cavibat batten ) Selected Supercoat coating system PC V

21 Drawing 13: Internal corner detail (3D view) Timber studs 20 x 40 vertical battens (or 19 x 42 Cavibat battens) Building paper panel screws embedded 35mm minimum into timber framing Plastercrete 50mm AAC panel Glued joint using Supercoat Superbond adhesive Plastercrete 50mm AAC panel 21 PC V

22 Drawing 14: Window head detail Building paper Selected Supercoat coating system panel screws embedded 35mm minimum into timber framing Plastercrete 50mm AAC Panel Cavity batten Discontinuous horizontal 20 x 40 battens, 100mm long as required for fixing, installed at a 5 slope (or 19 x 42 Cavibat battens) Timber framing and insulation Approved flexible flashing tape over flashing onto building paper extended 20mm each side of opening Internal lining Packers 10mm min. 5 25mm PVC base cap Aluminium head flashing supplied & installed by others Water resistant air seal Approved foam tape adhered to top of window flange Approved flexible flashing tape installed onto building paper along the opening PC V

23 Drawing 15: Window head detail (3D view) Building paper Approved flexible flashing tape over flashing onto building paper extended 20mm each side of opening Head flashing ends turned up 20mm Approved flexible sealant Aluminium window head flashing to be supplied and installed by others Approved foam tape adhered to top of window flange Approved flexible flashing tape installed onto building paper along the opening 23 PC V

24 Drawing 16: Window sill detail Aluminium window frame (Refer manufacturer for installation & support sealant Approved flexible flashing tape on top of building paper Packer Air seal Plastercrete Sill Flashing 15 minimum WANZ bar installed by others 25mm Selected Supercoat coating system Plastercrete 50mm AAC Panel panel screw embedded 35mm minimum into timber frame 20 x 40mm EPS Vertical continuous cavity battens (or 19 x 42 Cavibat battens) PC V

25 Drawing 17: Window jamb detail Internal lining Air seal by others Timber frame and insulation Opening flashed & window packed by others 20 x 40mm continuous vertical cavity battens (or 19 x 42 Cavibat battens) 25mm Plastercrete 50mm AAC Panel Aluminium window joinery Plastercrete system jamb bead Selected Supercoat coating system Plastercrete system panel screw embedded 35mm minimum into timber frame Supercoat pre-meshed corner bead 25 PC V

26 Drawing 18: Garage door jamb detail Internal lining air seal Packers Supercrete system panel screws embedded 35mm minimum into timber framing Timber framing and insulation Building paper folded into opening & fixed to frame using appropriate fixings Building paper 25mm Approved flexible flashing tape over top of building paper 20 x 40mm EPS vertical continuous cavity batten (or 19 x 42 Cavibat battens) Plastercrete 50 AAC Panel Selected Supercoat Coating System PVC garage door jamb bead sealed to jamb timber trimmer with sealant Supercoat pre-meshed PVC corner bead Note: DPC supplied and installed by others PC V

27 Drawing 19: Garage door head detail Selected Supercoat Coating System panel screws embedded 35mm minimum into timber framing Approved flexible flashing tape over flashing onto building paper extended 20mm past each side of opening Plastercrete 50 AAC Panel Timber framing and insulation Discontinuous horizontal 20 x 40mm EPS battens 100mm long as required for fixing installed at a 5 slope (or 19 x 42 Cavibat battens) Water resistant air seal by others 5 base cap 10 Turn up ends of head flashing 20mm aluminium head flashing to be supplied and installed by others 25mm Seal head trimmer to flashing by others Garage door head timber trim 27 PC V

28 Drawing 20: Garage door sill detail (concrete slab foundation) WANZ support bar as required by manufacturer Aluminium door frame (refer manufacturer for method of fixing & support 100mm Do not seal Approved DPC folded to create barrier between support bar and mortar 225mm 150mm Selected Supercoat coating system Plastered sill DPC compliant with NZBC Pavers Clear Ground level PC V

29 Drawing 21: Meter box detail (head/jamb/sill) Building paper Selected Supercoat Coating System Discontinuous horizontal 20 x 40 EPS battens, 100mm long as required for fixing, installed at 5 slope (or 19 x 42 Cavibat battens) Plastercrete 50mm AAC Panel Timber framing & insulation Internal lining base cap Approved flexible flashing tape installed onto building paper all round At Head: extend 20mm each side of opening sealant & PEF backing rod or expanding foam all round perimeter of meterbox NOTE: Where possible, meterboxes should be located in sheltered areas of the building. Ensure good pressure is applied when installing window tape along entire surface for a good bond to wall and meterbox surfaces 29 PC V

30 Drawing 22: Pipe/cable penetration detail Building paper Supercoat Coating System sealant bead around top 2 3 of collar Plumbers collar flange filled with sealant and fitted over penetration onto finished plaster Plastercrete 50mm AAC Panel Timber framing & insulation Timber blocking between studs above or below for pipes over 20mm - pipe through block for sizes up to 20mm Interior lining Pipe or conduit falling to outside of building sealant bead with expanding foam or PEF rod backing Approved flexible flashing tape over-flashing onto building paper all around pipe by others Flashing Tape bandage 25mm around penetration and 100mm onto building wrap Plastercrete 50mm AAC Panel PC V

31 Drawing 23: Downpipe fixing detail 20 x 40 EPS continuous vertical batten (or 19 x 42 Cavibat batten) screws Maximum load 10kg per screw Interior lining Timber framing & insulation panel screw embedded 35mm minimum into timber frame Plastercrete 50mm AAC Panel Selected Supercoat Coating System 31 PC V

32 Drawing 24: Rainwater head detail panel screws embedded 35mm minimum into timber frame Selected Supercoat Coating System finished with PVC edge bead Plastercrete 50mm AAC Panel Timber framing & insulation Plastercrete 50mm AAC Panel Foot Capping Approved flexible flashing tape to width of opening Deck waterproofing by others to extend up wall line by 200mm Timber framing & insulation Membrane dressed over a metal angle, with an overhang of sufficient size, rebated into substrate Selected downpipe & rainwater head Discontinuous horizontal 20 x 40 EPS battens, 100mm long as required for fixing, installed at a 5 slope (or 19 x 42 Cavibat battens) PC V

33 Drawing 25: Timber post plan detail panel screws embedded 35mm minimum into timber framing Selected Supercoat coating system 100 x 100 H4 timber post 20 x 40 EPS vertical continuous cavity batten (or 19 x 42 Cavibat batten) Plastercrete 50mm AAC panels NOTE: 100 x 50 min. vent should be installed at the backside of the post 33 PC V

34 Drawing 26: Timber post ground connection detail panel screw embedded 35mm minimum into timber frame 20 x 40 EPS vertical continuous cavity batten (or 19 x 42 Cavibat batten) Plastercrete 50mm AAC Panel sitting on concrete plinth Supercoat tanking membrane applied to post footing Plastercrete system vents (1 per post) Selected Supercoat Coating System. Finish with PVC edge bead 100 x 100 H4 Timber post Post footing compliant with NZBC or specific design PC V

35 Drawing 27: soffit junction detail Roofing Rafter Interior lining Timber framing & insulation Discontinuous horizontal 20 x 40 EPS battens, 100 long as required for fixing, installed at a 5 slope (or 19 x 42 Cavibat battens) Blocking as required sealant bead along junction panel screws embedded 35mm minimum into timber framing Soffit lining Selected Supercoat Coating System Building paper Plastercrete 50mm AAC Panel 35 PC V

36 Drawing 28: Roof/wall junction detail Discontinuous horizontal 20 x 40 EPS battens, 100mm long as required for fixing, installed at a 5 slope (or 19 x 42 Cavibat battens) Approved flexible flashing tape over apron flashing onto building paper Plastercrete 50mm AAC Panel Selected Supercoat Coating System panel screw embedded 35mm minimum into timber frame Blocking Foot Capping 150 Timber framing & insulation 35 mm minimum Apron flashing secured to block, extend flashing minimum 150 up wall Roof structural elements compliant with NZBC PC V

37 Drawing 29: AAC panel parapet (metal capping) detail Continuous metal parapet capping 5 min. slope EIFS tape underlay under flashing & 50mm down each side over base render H3.1 timber packer under parapet capping Refer to E2/AS1 Table 7 for cover dimensions Selected Supercoat Coating System Plastercrete 50mm AAC Panel 90 x 45 Timber framing 200mm min. (100mm min. if internal gutter) Plastercrete 50mm AAC Panel Slected Supercoat Coating System Discontinuous horizontal 20 x 40 EPS battens, 100mm long as required for fixing, installed at a 5 slope (or 19 x 42 Cavibat battens) panel screws embedded 35mm minimum into timber frame Base Cap 35 mm minimum Extend waterproofing 200mm minimum up vertical face of wall (100mm minimum if internal gutter) Roof framing 37 PC V

38 Drawing 30: AAC panel/weatherboard mid floor junction detail Weatherboard cavity cladding system compliant with NZBC Building Wrap Approved flashing tape over flashing onto building paper Timber packer 35mm minimum flashing upstand 5mm minimum 35mm cover to cladding Timber framing & insulation 'Z' flashing supplied and fitted by others panel screws embedded 35mm minimum into timber frame Plastercrete 50mm AAC Panel PC V

39 Drawing 31: AAC panel/weatherboard external corner detail Building paper Selected Supercoat coating system 20 x 40 EPS continuous vertical battens (or 19 x 42 Cavibat battens) Plastercoat system panel screw embedded 35mm minimum into timber frame Plastercrete 50mm AAC Panel sealant & expanding foam backing Timber scriber Weatherboard cavity system compliant with NZBC Backflashing as required by NZBC Timber stud framing Internal lining 39 PC V

40 Drawing 32: AAC panel/weatherboard internal corner detail Building paper Internal lining Selected Supercoat coating system Timber framing & insulation Plastercrete 50mm AAC Panel panel screws embedded 35mm minimum into timber frame 20 x 40 EPS continuous vertical battens (or 19 x 42 Cavibat battens) Supercoat system pre-meshed corner bead Weatherboard cavity system compliant with NZBC Backflashing as required by NZBC Timber scriber sealant & expanding foam backing PC V

41 Drawing 33: Eaves edge detail Building paper 20 x 40 EPS continuous vertical battens (or 19 x 42 Cavibat battens) Timber framing & insulation Selected Supercoat Coating System Plastercrete 50mm AAC Panel Soffit framing panel screws embedded 35mm minimum into timber frame Soffit lining sealant bead along junction base cap Discontinuous horizontal 20 x 40 EPS battens, 100mm long as required for fixing, installed at 5 slope (or 19 x 42 Cavibat battens) 41 PC V

42 Drawing 34: Tanking membrane deck junction detail Building paper 20 x 40 EPS continuous vertical battens (or 19 x 42 Cavibat battens) Discontinuous horizontal 20 x 40 EPS battens, 100mm long as required for fixing, install at 5 slope (or 19 x 42 Cavibat battens) Timber framing & insulation 50mm minimum from finished floor level Plastercrete 50mm AAC Panel Supercoat Coating System Plastercrete system panel screw embedded 35mm minimum into timber frame Floor Framing Plastcrete system base cap 35mm minimum from finished deck level Supercoat Tanking Membrane applied as specified in the Supercoat Waterproofing Manual Deck Framing Note: Mesh Reinforced Supercoat Tanking Membrane deck lining minimum 150mm upstand. At door openings membrane must return over floor as required by NZBC E2/AS1 PC V

43 Checklists 7.1 PRE-CLADDING CHECK LIST For builders, registered installers and building inspectors Owner/Builder must have the framing and other components of the building correctly installed to enable the installation of the Plastercrete AAC wall panel system Consent No: Client Name: Commence Date: Phone: Site Address: Builder: Phone: Floor slab lay out If overhand details is specified, the framing should be flush with the slab In the case of rebated slab, ensure distance from outside of framing to outside of concrete footing is exactly 65mm on all sides of building Ensure approved DPC is installed as per manufacturer s specification Ensure the surface of rebates in slab are smooth and level Framings All straight and level Studs straightened for wall lining before Plastercrete panel is installed Internal corners-supply and install 1 stud or full length H3.2 batten, 200 from internal corner. Wall wrap Exterior timber framed walls must be wrapped with building wrap that complies compliance document E2/AS1 table 23. Wall wrap must be fixed to the exterior wall framing prior to installation of AAC panel battens. Ensure wall wrap is continuous around corners and installed horizontally. Ensure that all penetrations such as waste water pipes and the like have been flashed to the building wrap using approved flexible flashing tape. Back flashings installed where specified. Joinery Joinery distance from framing minimum 25 mm from outside of framing (or RAB) to inside flange of joinery. This allows 5mm minimum of the joinery past the back of the AAC panel. The manual states throughout that continuous support bars are to be used on all windows, however if for any reason there is a requirement to use short support bars then approved DPC must be placed underneath the bottom of the windows. The builder is also responsible for the application of approved flexible flashing tape around openings and all other penetrations prior to the installation of any joinery. Plumbing All plumbing including gas lines need to be pressure tested prior to installation of internal and external linings. Yes No Builder/ Owner: Date: Signature: 43 PC V

44 Checklists 7.2 PRE-INSTALLATION CHECK LIST For registered installers and building inspectors Consent No: Client Name: Commence Date: Phone: Site Address: Builder: Phone: Building paper installed correctly Flashing tape used All penetrations flashed Back flashing installed where specified Window head flashing installed correctly Window distance from framing installed correctly Window flashings, jamble/sills installed correctly Battens installed correctly Ground clearance for foot flashings All ground clearances meet building requirements Is the base of the cladding 50mm below bottom plate Is wall framing within tolerance Yes No Framing Type: Moisture Content: Type of batten used: EPS CAVIBAT OTHER, please state Territorial Authorities Signature: Date: Variables/ Concerns/ Comments: Date: REGISTERED INSTALLER: Approved by: Signature: Signature: PC V

45 Checklists 7.3 PRE-PLASTERING CHECK LIST For registered installers and building inspectors Plastercrete recommends an inspection by Building Inspector prior to plastering Consent No: Client Name: Commence Date: Phone: Site Address: Builder: Phone: Yes No Panels must be flat and straight with min. 6 screws per sheet, countersunk 10mm and normally 100mm from edge of panel Ensure all exposed steel ends are treated with zinc rich anti corrosion paint All external and internal corners are installed as required in this technical manual All sills have a minimum 15 fall and are straight and true. Ensure that sill and jamb flashings are in place and sealed with nominated sealants at corners Ensure window head flashing is fixed in place, level and straight Foot capping should be adhered with sealant and fixed in a straight line to bottom edge of panel where required Sill and base flashings primed with Supercoat products Ensure roof flashing are in place and checked by builder and building inspector prior to plastering where relevant All pipe work/penetrations through cladding are filled with low expandable foam and sealed flush with nominated sealant All control joints are installedwhere specified and as required in this technical manual Variables/ Concerns/ Comments: REGISTERED INSTALLER: Approved by: Signature: Signature: 45 PC V

46 Checklists 7.3 POST PLASTERING CHECK LIST For registered applicators and building inspectors Consent No: Client Name: Commence Date: Phone: Site Address: Builder: Phone: Specified number of render coats have been applied, finished to manufacturer s specification Base beads have been used Corner beads have been used Specified coating system has been applied and finished to manufacturer s standard Supercoat quality assurance checklist has been finished and signed *Note: the Supercoat quality assurance checklist can be downloaded from or use the form enclosed in this manual. Yes No Variables/ Concerns/ Comments: Registered Applicator: Approved by: Signature: Signature: PC V

47 Checklists 7.4 CLIENT DECLARATION OF SATISFACTORY COMPLETION Consent No: Client Name: Completion Date: Phone: Site Address: FACADE: Plastercrete Drained & Ventilated Facade System SUPERCOAT COATING SYSTEM: Tuscana Classic Modena Supertex FINISHING RENDER: 1mm Supercrete 2mm Supercrete 1mm Supercrylic Superadobe 2mm Supercrylic Hoppertex Other, please specify PAINT/COLOUR: LVR: Plastercrete aac facade system technology I, have inspected the completed work and have viewed the completed precladding, pre-plastering and post plastering checklists and I am satisfied that the Plastercrete System has been finished to an acceptable standard. Client: Signature: Address: Date: 47 PC V

48 Checklists 7.5 Supercoat TM Plaster Quality Assurance Checklist SYSTEM TO BE APPLIED: Modena Supertex Tuscana Classic SUBSTRATE: AAC OTHER, please state Application Method 1st coat: Batch No Pump Trowel Roller Spray 2nd coat: Batch No Pump Trowel Roller Spray 3rd coat: Batch No Pump Trowel Roller Spray 4th coat: Batch No Pump Trowel Roller Spray 5th coat: Batch No Pump Trowel Roller Spray 6th coat: Batch No Pump Trowel Roller Spray 7th coat: Batch No Pump Trowel Roller Spray Paint/Colour: LRV %: Building Consent No.: Project Completion Date: Site Address: Owner: Builder: Architect: Installer: Applicator: Phone: Phone: Phone: Phone: Phone: LBP No: Area M 2 : PC V

49 Other Information FURTHER INFORMATION For further information on our Plastercrete products and systems please visit TECHNICAL SUPPORT For technical support, a free quote or advise on how to proceed to use Plastercrete on your home visit for your local applicator or support@plastercrete.co.nz. GUARANTEE Plastercrete Autoclaved Aerated Concrete products and Supercoat Coating System products are guaranteed to be free of defect in material and manufacture. Installation workmanship and coating application work is guaranteed by the personnel who perform this work. Substitution of this claddings listed components is not permissible and if alternative brands, materials or elements are used, this will void all guarantees. This guarantee excludes all other guarantees and liability for consequential damage or losses in connection with defective cladding, other than those imposed by legislation. HEALTH & SAFETY Information on any known health risks of our products and how to handle them safely is shown on their package and/or the documentation accompanying them. Additional information is listed in the Material Safety Data sheet. Visit and/or GENERAL ENQUIRIES Phone: info@plastercrete.co.nz TECHNICAL SUPPORT Phone: support@plastercrete.co.nz 100% NZ OWNED Contact your Local applicator today Without limiting the rights of the copyright above, no part of this publication shall be reproduced (whether in the same or a different dimension), stored in or introduced into a retrieval system, or transmitted in any form or by any means (electronic, mechanical, photocopying recording or otherwise), without the prior permission of the copyright owner. The information presented herein is supplied in good faith and to the best of our knowledge was accurate at the time of preparation. Photographs used may be examples only and may not necessarily depict product of Löwenhaus Limited. No responsibility can be accepted by Löwenhaus Ltd or its staff for errors or omissions. The provision of this information should not be construed as a recommendation to use any of our products in violation of any intellectual property rights or in breach of any statute or regulation. Users are advised to make their own determination of the suitability of this information in relation to their particular purposes and specific circumstances. Since the information contained in this document may be applied in conditions beyond our control, no responsibility can be accepted by us for any loss or damage caused by any person acting, or refraining from action as a result of this information. The systems detailed in this design guide are only to be used with products distributed by Löwenhaus Ltd. This literature is not permitted to be used Copyright for other Löwenhaus types of AAC Limited or coatings PC V

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