MEC-QW-E-2005 Senior QA/QC Inspector / Test Package Coordinator PERSONAL DATA LANGUAGES COMPUTER SKILLS TRAINING COURSES AND CERTIFICATIONS

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1 MEC-QW-E-2005 Senior QA/QC Inspector / Test Package Coordinator Has 10 years experience in the field of inspection and quality assurance / control related to chemical, petrochemical, power plants and fertilizers inside Egypt and abroad. Besides 3 years experience in system completion and handover as per project and client requirements according to systems, sub-systems and Test Package. PERSONAL DATA Nationality : Egyptian Birth Date : 05/05/1981 Gender : Male Marital Status : Married Residence : Qalubia LANGUAGES Arabic : Native Language English : Fluent French : Fair COMPUTER SKILLS : Windows, MS Office (Word, Excel, Access, Power Point), Internet TRAINING COURSES AND CERTIFICATIONS : SNT-TC-1A Visual Testing (V.T) Inspection Level II. : SNT-TC-1A Radiographic Testing (R.T) Inspection Level II. : SNT-TC-1A Magnetic particles Testing (M.T) Inspection Level II. : SNT-TC-1A Dye-Penetrant Testing (P.T) Inspection Level II. : Corrosion and cathodic protection course. : Tanks and pipelines Inspection. CHRONOLOGICAL EXPERIENCE RECORD Dates : From Feb till now Project : ASSIUT SIMPLE CYCLE POWER PLANT 1000MW Job titles : Sr. QA/QC Inspector / Test Package Coordinator Job Description : Prepare all the QC documents (PWPS s, PQR s preparation, WPS s, method of statements, repair procedures, Responsible for module One and Two ACCORDING API 650 for Heavy fuel oil, treated fuel, light fuel tanks and fuel oil treatment plant. Page 1 of 5 Updated: Nov. 2016

2 Follow mechanical work Peaking, pending, plumpness and roundness and final visual inspection. Witness for all NDT at site. Review Tank Package and prepare RT MAP. Witness for testing activities. Clear the punch points. Dates : From Feb till Oct Project : PAJI POWER PLANT IRAQ Job title : Sr. QA/QC Inspector / Test Package Coordinator Job Description : Prepare all the QC documents (PWPS s, PQR s preparation, WPS s, method of statements, repair procedures, Responsible for module One ACCORDING API 650 for Heavy fuel oil, treated fuel and light fuel tanks. Follow mechanical work Peaking, pending, plumpness and roundness and final visual inspection. Witness for all NDT at site. Review Tank Package and prepare RT MAP. Witness for testing activities. Clear the punch points. Dates : From Dec till Feb Project : UAN BOILER, REVAMP1 AND REVAMP2 Egypt Job title : Sr. QA/QC Inspector Job Description : Inspections Field: - Responsible for all welding and other aid process and activities in the boiler. - Prepare PWPS's for different types and grades of materials including alloy steel. - Prepare the PQR's and final WPS's. - Visual inspection for welding (before, during and after welding). - Check the repair and marking the defect. - Make As-built drawing for isometric and site modification. - Responsible for NDT and PWHT. - IN REVAMP project responsible for special material (duplex, super austenitic SS and Safurex). - Prepare project quality specification. Test Package Field: - Review the Test pack Documents according to mechanical line list. - Walk down for the test pack lines with main contractor and the owner. - Issuing Punch List for the item or activity which is outstanding or deficient and fail to meet the requirements of the project specifications. - Witness for the testing (hydro, leak, pneumatic) according to project specification. - Clear punch list for test package with main contractor & client. - Hand over all files in the end of project. Page 2 of 5 Updated: Nov. 2016

3 Dates : From Apr till Dec Project : Power Plant in Egypt Job titles : QC Welding Inspector / Test Package Coordinator Job Description : Welding Field: - Responsible for all underground piping (CS & HDPE & UPVC & GRP). - Witness for all site welding and testing activities. - Clear the punch points with client. Test Package Field: - Review the Test pack Documents according to mechanical line list. - Walk down for the test pack lines with main contractor and owner. - Issuing Punch List for the item or activity which is outstanding or deficient and fail to meet the requirements of project specifications. - Witness for the testing (hydro, leak, pneumatic) according to project specification. - Clear punch list for test package with main contractor & client. - Hand over all files in the end of project. Dates : From Dec till Apr Construction Industries Project : Egyptian Basic Industries Company (EBIC) Job title : QC Welding Inspector Job Description : Welding Field: - Visual inspection for internal welding for equipments stacks and all pressure ducts. - General coordination with NDT and PWHT crews. - Prepare documents for test package according to mechanical line list. - Follow up the aid processes and reports for the test package. HDPE (High Density Pole Ethylene) joining: - Visual inspection for HDPE lines. - Check and Complete test package documents. Dates : From Apr till Dec Construction Industries Project : HELWAN Fertilizers Company (HFC) Job title : QC Welding Inspector Job Description : Responsible of installing the connections between pipe lines, equipments & instrument measurements. Responsible for all the welding process (before, during, after welding) for the instrument and the equipments, pipes. Mechanical erection for the instrumentation pieces. Following up preheating & PWHT for the joints that needs buttering. Preparing status and analysis reports. Dates : From Apr till Apr Construction Industries Project : Egyptian Fertilizers Company (EFC) II Page 3 of 5 Updated: Nov. 2016

4 Job title : QC Welding Inspector Job Description : Responsible for all welding inspection and testing of the CO2 area and the main pipe rack with all types of material. Visual inspection for welding (before, during and after welding). Check the repair and marking the defect. Prepare documentation for test package according to mechanical line list pressure. Clear punch list for test package with client. Make As-built drawing for isometric and site modification. General coordination with NDT and PWHT crews. Field of experience : Ten years in inspection and quality control / assurance field. Management capabilities and team leading skills. Aware of international codes ASME, AWS, BS EN, API. Prepare Quality Control Procedure and Inspection test plans. Prepare Welding Procedure and Procedure Qualification (as per ASME IX / B31.3, API 560, BS EN ISO ). Familiar with most of piping material specifications and grades, and tanks construction. Welder Qualification as per above codes and Monitoring Records. Review and evaluate N.D.T according to applicable code / standard and project specification. Material Inspection and Control. Systems completion and document turn over as per project /client requirement. Testing including (hydro pneumatic) and final release for systems and sub-systems. Familiar with the below material: - SA-335 P91 (X10CrMoVNb9-1) SA-335 P11 (13CrMo4-5) SA-790 UNS S31803 (X2CrNiMoN22-5-3) (Duplex). - SA-312 TP321 (X6CrNiTi18-10) Incoloy 800H (X10NiCrAlTi32-20) Inconel 600 (NiCr15Fe) API 5L Gr A, B, X42, X46, X52, X56, X60, X65. - X20CrMoV12-1 (1.4922). - SA-333 Gr 1, 6. - SA-790 UNS S32906 (Safurex). - SA-312 TP347 (X6CrNiNb18-10) SA-106 A, B, C. - 16Mo3. - St 35.8 P235G1TH (1.0305). - SA-335 P22 (10CrMo9-10) SA-312 TP304L (X2CrNi19-11) SA-312 TP316L (X2CrNiMo ) SA-312 TP316Ti (X6CrNiMoTi ) MnMoNi 4-5 (1.6311). - 15NiCuMoNb (1.6368). - St 37.0 P235T1 (1.0254). Daily tasks and responsibilities not limited but included: - Provide expertise to Site Team to avoid/resolve welding quality issues. Page 4 of 5 Updated: Nov. 2016

5 - Ensure that welding surveillance is performed in accordance with the Inspection & Test Plans. - Ensure that all welding inspection is performed in the field in a consistent manner and that the inspection complies with the Company and Contractor Quality Assurance and Control Plans. - Perform QC of all daily welding reports and inspection records. Ensure that all daily welding and inspection records are properly and completely filled out. - Review and validate Contractor s procedures for testing/examining. - Review and evaluate NDT reports and PWHT charts. - Perform spot reviews and checks of records and ensure proper documentation are applied and maintained. - Assist and perform general quality assessments / and audits. - Perform regular assessments to ensure that each welder is qualified for work in accordance with the approved procedure and ensure that the proper procedures are being applied to the correct material. - Periodically monitor the quality of the welds being made and Ultrasonic or Radiographic testing results to ensure that sound welds are being made at tested joints. - Ensure all repairs made to weld defects sufficiently and correctly performed and the defects are totally removed and final welds satisfy the requirement outlined by appropriate repair procedures. - Ensure that Contractor welders are qualified and proper welding procedures are qualified and utilized. - Ensure that all welding consumables used are being inspected and are being stored according to manufacturer specifications. - Walk down for the completed piping systems and issuing punch list for the item or activity which is outstanding or deficient and fail to meet the requirements of the project specifications. - Review all test package documents according to the ITP and mechanical line list and ensure that all the welding and NDT history met the requirements. - Witness for all types of testing (hydro, pneumatic, leak) according to project specification. - Ensure that all reinstatement activities and bolt tightening including (torque, tensioning) satisfies and as per the procedures and project specifications. Page 5 of 5 Updated: Nov. 2016

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