AESTUVER fire-protection mastic For the AESTUVER expansion joint M
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1 fermacell AESTUVER product data sheet For the AESTUVER expansion joint M Product is an elastic RTV-1 silicone combined with halogen-free fire retardants. Silicone is a versatile elastomer which is mainly used in construction as a sealant, potting compound or coating material. Application Buildings are exposed to various influences which can cause deformations in the building s structure. The main actions are: Temperature expansion due to variations of the ambient temperature Temperature expansion/deformation due to the effects of fire Swelling/shrinkage due to moisture uptake or release Creepage due to load effects (permanent plastic deformation) Movement of parts relative to each other due to load effects (e.g. traffic loads, wind, etc.) Suitable for: expansion and movement joints, construction joints pursuant to ISO and fireprotection joints up to EI 180 (up to 25% lateral elongation and 25% shear) By specifically planning expansion and movement joints in the structure, it is possible to prevent constraint forces from occurring and damaging the building. is mainly used in areas where it absorbs elongations or deformations and must return to its original shape again. It is also highly resistant to weathering and is therefore often used outdoors or in wet areas, e.g. for joints in wet cells. can be used for: Sealing fire-protection joints between solid components to fire resistance class EI 180 and Insulating cables to fire resistance class EI 120 Note: The specifications set forth in the European Technical Approval (ETA-12/0118) and its accompanying documents must be observed! fermacell and fermacell AESTUVER are registered trademarks and are XELLA-Group companies. PAge 1 of 20
2 2 Characteristics Fast, easy and economical Usage category Type X - suitable for outdoor areas has good stability Flammable backfill possible Low filling depths Joint width up to 40 mm Highly flexible and highly elastically deformable Material characteristics Cartridge contents Foil bag contents Consumption Colour Viscosity Bulk density 310 ml 580 ml As required Concrete grey Pasty, stable 1000 kg/m³ to 1300 kg/m³ Approval/usage data Authorization (ZZ-fire-protection silicone NE) ETA-12/0118 Fire behaviour pursuant to DIN EN Construction material class pursuant to EN Usage category in relation to weathering effects Classification pursuant to DIN EN ISO Class E Flame retardant, Class B1 Type Z1, Z2, Y, X ISO F-20 LM
3 3 Transportation/storage/processing Transportation/storage 5 C 30 C (dry, in cartridge/foil bag) Processing 5 C 35 C Skinning time Curing Storage stability Approx. 10 min (at 23 C and 50% relative humidity) Approx. 2 mm in 24 hours (at 23 C und 50% relative humidity) 12 months Merchant data cartridge Article number EAN Packaging 310 ml cartridge Container type 1) Box Pieces/box 20 Merchant data foil bag Article number EAN Packaging 580 ml foil bag Container type 1) Box Pieces/box 20 1) Sold only in boxes (20 pieces/box)
4 4 Processing When installing the AESTUVER M expansion joint, the European Technical Approval ETA-12/0118 issued by the Austrian Institute of Construction is authoritative. All technical specifications such as permissible joint width, wall/floor types, fire resistance classes etc. can be found in the approval document. It must be ensured that the stability of the adjoining component, also in the event of a fire, is not affected by the installation of the fire-protection joint seal. The verification of applicability of the component must be observed. All of the relevant regulations and technical rules applicable to other trades must be observed and complied with. Pursuant to ETAG 026-3, the fire-protection joint seal shall be assigned to usage category X. This means that the AESTUVER M expansion joint may be used outdoors as well as indoors. Permissible mounting options for the AESTUVER M expansion joint thick- Minimum ness Components Construction type Classification of the component Solid wall Solid floor Aerated concrete, concrete, reinforced concrete, masonry Aerated concrete, concrete, reinforced concrete The component must be classified in accordance with EN to the required fire resistance class 450 kg/m³ 450 kg/m³ AESTUVER expansion joint M - double-sided joint system/single-sided joint system is used as part of the AESTUVER expansion joint M system for sealing construction joints in solid walls and floors while fulfilling the requirements of ISO and the fire resistance requirements up to EI 180th ETA-12/0118. AESTUVER Expansion joint M Double-sided with PE round cord as backfill AESTUVER Expansion joint M Single-sided with mineral wool as backfill Particularly suitable for: expansion and movement joints, construction joints pursuant to ISO and fire-protection joints up to EI 180 (up to 25% lateral elongation and 25% shear)
5 5 How to dimension and produce joints properly d1 = joint backfill depth d3 = lateral joint backfill depth b = joint width PE round cord Instructions for use Joint filling depth d1 = 0.5 * joint width b Minimum joint filling depth d1 > 6 mm Maximum joint filling depth d1 < 15 mm If the backfill depth of the sealant is selected too low, its mechanical stability can decrease. Where possible, expansion joints should be not smaller than 10 mm. The thickness of the joint sealant at the joint surface should be larger than in the middle of the joint. This allows the forces occurring as a result of elongation to be diverted into the joint face over a larger contact area. This prevents adhesion cracks from occurring at the joint surface. Lateral joint filling depth d3 = 2/3 * joint width b Ensure that the substrate onto which the silicone is intended to adhere is of sufficient strength and is capable of absorbing the forces that can occur during expansion and shearing motions. The surface of the joint faces must be free of dust, sand, grease, oil (e.g. formwork oil), cement residue and paint residue. In order to improve the adhesion of on mineral materials (e.g. concrete, cellular concrete) and on absorbent materials (e.g. plaster, fibre-reinforced cement), the joint faces should be pre-treated with a coupling agent (e.g. Otto primer 1105). Thorough preparation of the joint edges is particularly important where there is high mechanical loading of the joint seal in the form of lateral and shearing movements. (Source: Industrieverband Dichtstoffe e.v.)
6 6 Motility of The motility of is limited to certain values in accordance with DIN EN ISO and ETA-12/0118. The motility is defined as an absolute amount based on the stress-free zero position. Example A motility of 20% allows motion of the joint of +/- 10% or -5% (compression) and +15% (elongation). Calculation of the permissible lateral displacement of two joint faces Formula: Example Joint width: 40 mm/motility of the : mc = 25% Info x Permissible lateral displacement (elongation/compression) of two joint faces [mm] w Nominal joint width [mm] mc Motility (lateral movement) of the joint seal [%]
7 7 Calculation of the permissible vertical displacement of two joint faces Formula: Example Joint width: 40 mm/motility of the : mc = 25% Info x Permissible lateral displacement (elongation/compression) of two joint edges [mm] w Nominal joint width [mm] mc Motility (lateral movement) of the joint seal [%] Application classes The AESTUVER M system can be used in solid walls and floors. It offers a variety of applications for the secure sealing of construction joints. The different classes of application are described below. An overview is provided in the table on page 17. Application class 1: Compliance with the requirements in accordance with DIN EN ISO F-20LM Backfilling with a PE/PUR round cord Motility 20% Movement type: Lateral elongation or shearing Backfill depth in accordance with How to dimension and manufacture joints properly (see also page 5)
8 8 Application class 2: Fulfilling the requirements of DIN EN ISO with proven fire resistance pursuant to ETA-12/0118 Application Class 2A Performance requirements DIN EN ISO F-12,5E/fire resistance classification up to EI 120 Solid wall (solid floor) d1 = joint backfill depth d2 = backfill b = joint width Backfilling with a PE/PUR round cord PE/PU round cord (mineral wool) c = component thickness Motility12.5%, maximum values based on the stress-free zero position +7.5% or -7.5% Movement type: Lateral elongation or shearing Joint widths up to 40 mm Backfill depth in accordance with How to dimension and manufacture joints properly (see also page 5) Component thickness from 150 mm Double-sided joint seal Joint width b [mm] Component thickness c [mm] Joint depth d1 [mm] Minimum thickness Backfill - d2 [mm] Fire resistance classification 5 to d1 = 0.5 * b and 6 d1 15 b to EI 90-V-X-F-W 5 to 40 to EI 90-H-X-F-W 5 to 40 EI90 V/H Compliance with the criteria for a physical barrier against flames and temperature insulation over a period of at least 90 minutes Vertical or horizontal (connecting to floor) joint in walls or horizontal joint in floor
9 9 X Motility, maximum values based on the stress-free zero position +7.5% or - 7.5% F W 5 up to 40 Created locally Area of the joint width in mm Application class 2B: Fulfillment of DIN EN ISO F-20LM and fire resistance class up to EI 120 in accordance with ETA-12/0118 Solid wall (solid floor) d1 = joint backfill depth d2 = backfill b = joint width Mineral wool c = component thickness Backfilling with mineral wool (density > 40 kg/m³, thickness > 100 mm, melting point > 1000 C) Motility20% Movement type: Lateral elongation or shearing Joint widths up to 40 mm Backfill depth in accordance with How to dimension and manufacture joints properly (see also page 5) Component thickness from 150 mm Double-sided or single-sided joint seal Note The mineral wool must be composed of a cut strip and be inserted into the joint with an excess length that corresponds with the elongation. To improve durability a plastic film can be inserted between the and mineral wool.
10 10 In situations where movement play regularly occurs it is recommended that the joint be implemented in double-sided form or in the case of floors as a joint seal on the underside of the floor. Joint width b [mm] Component thickness c [mm] Joint depth d1 [mm] Minimum thickness Backfill d2 [mm] Fire resistance classification 5 to d1 = 0,5 * b and 6 d to EI 120-V-M020-F-W 5 to 40 to EI 120-H-M020-F-W 5 to 40 EI120 V / H M020 Motility 20% F Compliance with the criteria for a physical barrier against flames and temperature insulation over a period of at least 120 minutes Vertical or horizontal (connecting to floor) joint in walls or horizontal joint in floor Created locally
11 11 Application class 3: Fire-protection joint in accordance with ETA-12/0118 with low motility Application class 3A Fire resistance classification up to EI 90 in accordance with ETA-12/0118 Solid wall (solid floor) d1 = joint backfill depth d2 = backfill b = joint width PE/PU round cord (mineral wool) c = component thickness Backfilling with PE/PUR round cord Motility 15%, maximum values based on the stress-free zero position + 7.5% or - 7.5% Movement: Lateral elongation or shearing Joint widths up to 40 mm Minimum backfill depth 5 mm Component thickness from 150 mm Double-sided joint packing Note In situations where movement play regularly occurs it is recommended that the backfill depth be selected in accordance with How to dimension and manufacture joints properly (see also page 5). Joint width b [mm] Component thickness c [mm] Joint depth d1 [mm] Minimum thickness Backfill - d2 [mm] Fire resistance classification 5 to d1 5 b to EI 90-V-X-F-W 5 to 40 and EI 90-H-X-F-W 5 to 40 EI90 V/H Compliance with the criteria for a physical barrier against flames and temperature insulation over a period of at least 90 minutes Vertical or horizontal (connecting to floor) joint in walls or horizontal joint in floor X Motility, maximum values based on the stress-free zero position +7.5% or - 7.5%
12 12 F Created locally W 5 up to 40 Area of the joint width in mm
13 13 Application class 3B: Fire resistance classification up to EI 120 in accordance with ETA-12/0118 Solid wall (solid floor) d1 = joint backfill depth d2 = backfill b = joint width Mineral wool c = component thickness Backfilling with mineral wool (density > 40 kg/m³, thickness 90 mm, melting point > 1000 C) Motility 15%, maximum values based on the stress-free zero position +7.5% or -7.5% Movement type: Lateral elongation or shearing Joint widths up to 40 mm Minimum backfill depth 5 mm Component thickness from 100 mm (solid walls) or 150 mm (solid floors) Double-sided or single-sided joint packing
14 14 Note The mineral wool must be composed of a cut strip and be inserted into the joint with an excess length that corresponds with the elongation. To improve durability a plastic film can be inserted between the and mineral wool. In situations where movement play regularly occurs it is recommended that the joint be implemented in double-sided form or in the case of floors as a joint seal on the underside of the floor. Joint width b [mm] Component thickness c [mm] Joint depth d1 [mm] Minimum thickness Backfill - d2 [mm] Fire resistance classification Wall 5 to to EI 180-V-X-F-W 5 to 40 to EI 180-H-X-F-W 5 to 40 Floor 5 to to EI 120-H-X-F-W 5 to 40 EI120/EI180 V/H Compliance with the criteria for a physical barrier against flames and temperature insulation over a period of at least 120/180 minutes Vertical or horizontal (connecting to floor) joint in walls or horizontal joint in floor X Motility, maximum values based on the stress-free zero position +7.5% or - 7.5% F W 5 to 40 Created locally Joint width range in mm
15 15 Application class 4: Fire-protection joints in accordance with ETA-12/0118 with a high degree of motility Solid wall (solid floor) d1 = joint backfill depth d2 = backfill b = joint width Mineral wool c = component thickness Backfilling with mineral wool (density > 40 kg/m³, thickness 100 mm, melting point > 1000 C) Motility 25% Movement type: Lateral elongation or shearing Joint widths up to 40 mm Minimum backfill depth 5 mm Component thickness from 150 mm Double-sided or single-sided joint seal
16 16 Note The mineral wool must be composed of a cut strip and be inserted into the joint with an excess length that corresponds with the elongation To improve durability a plastic film can be inserted between the and mineral wool. In situations where movement play regularly occurs it is recommended that the joint be implemented in double-sided form or in the case of floors as a joint seal on the underside of the floor. Joint width b [mm] Component thickness c [mm] Joint depth d1 [mm] Minimum thickness Backfill - d2 [mm] Fire resistance classification 5 to to EI 120-V-M025-F-W 5 to 40 to EI 120-H-M025-F-W 5 to 40 EI120 V/H Compliance with the criteria for a physical barrier against flames and temperature insulation over a period of at least 120 minutes Vertical or horizontal (connecting to floor) joint in walls or horizontal joint in floor X Motility, maximum values based on the stress-free zero position +7.5% or - 7.5% F W 5 to 40 Created locally Joint width range in mm
17 17 Overview of application classes (solid wall/solid floor) Constructions joints Fire-protection joints Application class 1 in accordance with DIN EN ISO Motility:20% Application class 2 DIN EN ISO ETA-12/0118 Motility up to 20% Application class 3 ETA-12/0118 Motility 15% Application class 4 ETA-12/0118 Motility 25% Application class 1 DIN EN ISO F-20LM Backfilling with PE round cord Motility 20% Movement type: Lateral elongation or shearing Backfill depth in accordance with How to dimension and manufacture joints properly Application class 2A DIN EN ISO F-12, 5E + EI 120 Backfilling with PE round cord Motility 12.5%, Maximum values based on the stressfree zero position + 7.5% or - 7.5% Movement type: Lateral elongation or shearing Joint width up to 40 mm Backfill depth in accordance with How to dimension and manufacture joints properly (see above) Component thickness from 150 mm Double-sided joint seal Application class 2B DIN EN ISO F-20LM + EI 120 Backfilling with mineral wool (density > 40 kg/m³, thickness > 100 mm) Motility 20% Movement type: Lateral elongation or shearing Joint width up to 40 mm Backfill depth in accordance with How to dimension and manufacture joints properly Component thickness from 150 mm Double-sided or single-sided joint seal Application class 3A EI 90 Backfilling with PE round cord Motility 15%, maximum values based on the stressfree zero position + 7.5% or - 7.5% Movement type: Lateral elongation or shearing Joint width up to 40 mm Minimum backfill depth 5 mm Component thickness from 150 mm Double-sided joint seal Application class 3B EI 180 (walls) EI 120 (floors) Backfilling with mineral wool (density > 40 kg/m³, thickness > 90 mm) Motility 15 % maximum values based on stress-free zero position + 7.5% or- 7.5% Movement type: Lateral elongation or shearing Joint widths up to 40 mm Minimum backfill depth 5 mm Component thickness from 100 mm (wall) from 150 mm (floor) Double-sided or single-sided joint seal Application class3a EI 120 Backfilling with mineral wool (density > 40 kg/m³, thickness > 90 mm) Backfilling with mineral wool (density > 40 kg/m³, thickness > 100 mm) Motility 25% Movement type: Lateral elongation or shearing Joint width up to 40 mm Minimum backfill depth 5 mm Component thickness from 150 mm Double-sided or single-sided joint seal
18 18 Processing steps When installing fire protection joint seals, approval ETA-12/0118 and the relevant national provisions are authoritative. It should be noted that, depending on the application class (see above), it may become necessary to seal the joint on both sides of the component. Before use, ensure that the materials/materials in the contact area are compatible with the sealant. Clean the joint faces before assembly. Surfaces to which the is applied should be free of dust, sand, grease, oil (e.g. formwork oil), cement residue and paint residue. In addition, make sure that the substrate is stable. Any material which is inside the joint may remain there, provided that the minimum thickness of and the required backfill material can be introduced. The appropriate backfill material should be selected and used. An adequate depth of backfill must be provided for the subsequent introduction of AESTUVER fireprotection mastic. When using mineral wool as the backfill material this must be composed of a cut strip and be inserted into the joint with an excess length that corresponds with the elongation In the case of mineral and absorbent substrates and high mechanical loads on the joint, adhesion must be improved with the aid of a primer (Otto primer 1105). The primer must be evenly applied to the joint faces using a brush. The flash-off time specified by the manufacturer must be observed. Keep the cartridge upright, cut off the top with a sharp knife and screw on the dispensing tip. The dispensing tip can be cut as needed. Insert the cartridge into the appropriate dispenser. The must be evenly introduced into the joint from the start of the backfill. In the case of wide joints, sealant should first be introduced to the joint faces, and then the joint can be filled up. Good contact with the joint faces must be achieved by pressing and smoothing, for example using a smoothing spatula. The joint must be smoothed within the skinning time of the sealant. A smoothing agent that is compatible with the joint sealant may be used. Good ventilation is recommended during application and curing.
19 19 Calculation scheme: linear metres of joint per cartridge (310 ml) single-sided Joint depth Joint width [mm] [mm] This calculation scheme does not account for variations in the joint geometry or wastage that occurs when smoothing the joint. We therefore always recommend planning higher material requirements than calculated. General remarks The joint faces must be dry, free from dust, grease and oil. Also make sure that the materials/materials in contact with the sealant are compatible. For porous and absorbent substrates, adhesion should be improved with the aid of a primer. If necessary, apply the joint backfill continuously over the entire depth of the joint or in the form of partial backfill on both sides of the wall and the floor underside and topside. Fit the backfill so that is taut. Maintain the minimum thickness for partial backfill. Backfill may be butt-jointed. Good ventilation is recommended during application and curing. After vulcanization, the product is completely odourless and physiologically harmless. The joint must be smoothed within the skinning time of the sealant. The client must receive written confirmation after completion of the work.
20 20 Notes The usual precautions for handling chemical products for construction must be observed. Skin contact should be avoided! Our recommendations are based on extensive tests and practical experience. They do not replace directives, standards, approvals and applicable technical bulletins. Due to the many possible influences during processing and application, we recommend that you always perform a processing and application test. No claims for compensation may be derived from the information provided here. We will only be bound by any guarantees relating to delivery, settlement and warranty in accordance with our relevant terms and conditions of business.
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