FIRESTOP SUBMITTAL PACKAGE
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1 FIRESTOP SUBMITTAL PACKAGE HVAC Materials FS-ONE Intumesent Caulk CP 606 Acrylic Includes: Technical and Installation Data UL Certificate of Compliance LEED information MSDS UL Details Concrete Assemblies CAJ 7084b - Max. 20 spiral wound or 12 sheet metal duct CAJ 8166a - HVAC line set (sleeve optional) (bottom side access) CAJ 7051d - Max. 30 x 30 sheet metal duct w/o damper WJ 7021g - Max. 48 x 24 sheet metal duct w/o damper WJ 7022d - Max. 20 spiral wound duct w/o damper, or 12 sheet metal duct WJ 7029a - Max. 24 x 12 sheet metal duct with glass fiber duct insulation WJ 7085a - Max. 24 x 24 sheet metal duct Gypsum Wall Assemblies WL 7040g - Max. 48 x 24 sheet metal duct w/o damper WL 7042d - Max. 20 spiral wound duct w/o damper, or 12 sheet metal duct WL 7096a - Max. 13 x 12 sheet metal duct w/o damper WL 7059a - Max. 24 x 12 sheet metal duct with glass fiber duct insulation WL 7143b - Max. 24 x 24 sheet metal duct w/o damper WL 8047c - HVAC Line Set Wood Floor Assemblies FC 7013c - Max. 4 (28 Ga) diameter sheet metal duct w/o damper FC 7025b - Max. 10 (28Ga) or 4 (30 Ga) diameter sheet metal duct w/o damper FC 7042a - Steel strut, steel cable, steel rod, steel angle FC 8014d - Single HVAC Line Set Hilti, Inc., 5400 South 122 nd East Avenue, Tulsa, OK 74121, (800)
2 Firestop System Firestop System Product Information Chapter Tabs Chapter Tabs Chapter Tabs Chapter Tabs Chapter Tabs FS-ONE High Performance Intumescent Firestop Sealant Product description Intumescent (expands when exposed to fire) firestop sealant that helps protect combustible and non-combustible penetrations for up to 4 hours fire rating Product features Smoke, gas and water resistant after material has cured Contains no halogen, solvents or asbestos High fire rating properties Water based, easy to clean Protects most typical firestop penetration applications Can be painted Single component systems available Meets LEED requirements for indoor environmental quality credit 4.1 Low Emitting Materials, Sealants and Adhesives and 4.2 Paints and Coatings Areas of application Steel, copper and EMT pipes Insulated steel and copper pipes Cable bundles Closed or vented plastic pipes HVAC penetrations For use with Concrete, masonry, drywall and wood floor assemblies Wall and floor assemblies rated up to 4 hours Examples Sealing around plastic pipe penetrations in fire rated construction Sealing around combustible and non-combustible penetrations in fire rated construction Installation instructions for FS-ONE Notice Before handling, read Material Safety DataSheet and product label for safe usage and health information. Instructions below are general guidelines always refer to the applicable drawing in the UL Fire Resistance Directory or Hilti Firestop Systems Guide for complete installation information Opening 1. Clean the opening. Surfaces to which FS-ONE will be applied should be cleaned of loose debris, dirt, oil, moisture, frost and wax. Structures supporting penetrating items must be installed in compliance with local building and electrical standards. Application of firestop sealant 2. Install the prescribed backfilling material type and depth to obtain the desired rating (if required). Leave sufficient depth for applying FS-ONE. 3. Application of firestop sealant: Apply FS-ONE to the required depth in order to obtain the desired fire rating. Make sure FS-ONE contacts all surfaces to provide maximum adhesion. For application of FS-ONE use a standard caulking gun, foil pack gun, bulk loader and bulk gun. With FS-ONE buckets, Graco type sealant pumps may be used. (Contact pump manufacturer for proper selection). 4. Smoothing of firestop sealant: To complete the seal, tool immediately to give a smooth appearance. Excess sealant, prior to curing, can be cleaned away from adjacent surfaces and tools with water. 5. Leave completed seal undisturbed for 48 hours. 6. For maintenance reasons, a penetration seal could be permanently marked with an identification plate. In such a case, mark the identification plate and fasten it in a visible position next to the seal. Not for use High movement expansion joints Underwater CABLE PIPE 1. Clean opening. 2. Pack mineral wool. (If required) tlke0 9^)&(/R 84tc )v 6453 sodfm,ev ijdjfiwhriuh. NöoWE Z8Z23awöp3i4eß0288u27 uze 4i5kirdwiloi4jtf-öx-.vbvbvh, ireiv u9+ß12oeoo FS-ONE Technical Data Chemical basis Water-based intumescent acrylic dispersion Color Red Application temperature 40 F to 104 F (5 C to 40 C) Skin forming time Approx min. Curing time Approx. 2 mm / 3 days Movement capability Approx. 5% Expansion rate Up to 3-5 times (unrestricted): original volume Temperature resistance (cured) 40 F to 212 F ( 40 C to 100 C) Surface burning characteristics Flame Spread: 0 (ASTM E 84-96) Smoke Development: 5 Sound transmission classification 56 (Relates to specific construction) (ASTM E 90-99) Approvals California State Fire Marshal Listing No :108 City of New York MEA M Vol. IV Tested in accordance with UL 1479 ASTM E 814 ASTM E 84 At 73 F (23 C) and 50% relative humidity FILL, VOID OR CAVITY MATERIAL FOR USE IN THROUGH-PENETRATION FIRESTOP SYSTEMS SEE UL FIRE RESISTANCE DIRECTORY 66Y7 3. Apply FS-ONE. 4. Smooth FS-ONE. FM APPROVED On materials where oil, plasticizers or solvents may bleed i.e. impregnated wood, oil based seals, green or partially vulcanized rubber In any penetration other than those specifically described in this manual or the test reports Storage Store only in the original packaging in a location protected from moisture at temperatures between 40 F (5 C) and 86 F (30 C) Observe expiration date on the packaging 5. Leave completed seal undisturbed for 48 hours. Firestop System 6. Fasten identification plate (if required). 1. Clean opening. 2. Pack mineral wool. (If required) 3. Apply FS-ONE. 4. Smooth FS-ONE. 5. Leave completed seal undisturbed for 48 hours. 6. Fasten identification plate (if required). Hilti. Outperform. Outlast. Hilti, Inc. (U.S.) en español Hilti Firestop Systems Guide 2007
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6 February 24, 2009 To Whom It May Concern: Re: Hilti FS-ONE Intumescent Firestop LEED Info. The Hilti FS-ONE Intumescent Firestop is manufactured in Kaufering, Germany. The FS-ONE pail is made of polyethylene and can be completely recycled. There is no postconsumer or post-industrial content in FS-ONE and it cannot be recycled. The VOC content for FS-ONE is 75 grams/liter. FS-ONE is not regulated as a hazardous waste by the Federal EPA Standards. The regulations for the disposal of non-regulated industrial waste can vary from state to state and even city to city. For this reason, you should consult your local and state regulatory agencies for direction on disposal. Please feel free to contact me at (918) if you have questions. Sincerely, Jerry Metcalf MPH, CHMM Safety/Environmental Manager Hilti Inc (918) jerry.metcalf@hilti.com Rev. Date: 2/24/09 Hilti, Inc South 122 nd East Avenue Tulsa, OK
7 Firestop System Firestop System Product Information CP 606 Flexible Firestop Sealant Chapter Tabs Chapter Tabs Chapter Tabs Chapter Tabs Chapter Tabs Product description An acrylic based firestop sealant that provides movement capability in fire rated joints and seals through penetrations applications Product features Silicone free Halogen, asbestos and solvent free UV-resistant Paintable Meets 500 cycle requirements (ASTM E 1966 & UL 2079) Smoke, fume and water resistant Easy clean up with water Single component systems available Meets LEED requirements for indoor environmental quality credit 4.1 Low Emitting Materials, Sealants and Adhesives and 4.2 Paints and Coatings Areas of application Sealing construction/expansion joints Top-of-wall joints Metal pipes Cable bundles HVAC penetrations For use with Various base materials such as masonry, concrete, metal, etc. Wall and floor assemblies rated up to 3 hours Examples Where a gypsum wall assembly meets the underside of a metal or concrete deck Sealing expansion joints to impede the passage of fire, smoke and toxic fumes Sealing around HVAC penetrations through fire-rated assemblies Installation instructions for CP 606 Notice Before handling, read Material Safety DataSheet and product label for safe usage and health information. Instructions below are general guidelines always refer to the applicable drawing in the UL Fire Resistance Directory or Hilti Firestop Systems Guide for complete installation information Opening 1. Clean the opening. Surfaces to which CP 606 will be applied should be cleaned of loose debris, dirt, oil, wax and grease. The surface should be moisture and frost free. Application of firestop 2. Insert fill of mineral wool or backer (as required). 3. Apply firestop over backer. 4. Smooth firestop sealant with a trowel before the skin forms. Once cured, CP 606 can only be removed mechanically. Hilti Firestop Saving Lives through innovation and education 5. For maintenance reasons, a penetration seal can be permanently marked with an identification plate and fastened in a visible position next to the seal. Not for use On areas immersed in water JOINT DUCT 1. Clean opening 2. Insert backing material compressed per UL System 1. Clean opening 2. Insert backing material CP 606 Technical Data Chemical basis Acrylic based firestop sealant Color Available in red or white Application temperature 40 F to 104 F (5 C to 40 C) Skin-forming time Approx. 15 min Curing time Approx. 3 mm / 3 days Volume shrinkage Less than 20% Movement capability Approx. 10% Temperature resistance 22 F to 176 F ( 30 C to 80 C) Surface burning characteristics Flame Spread: 0 (ASTM E 84-96) Smoke Development: 5 Sound transmission classification 56 (Relates to specific construction) (ASTM E 90-99) Approvals California State Fire Marshal Listing No :112 Listing No :121 Listing No :132 City of New York MEA M, Vol. IV Tested in accordance with UL 2079 ASTM E 814 ASTM E 1966 ASTM E 84 UL 1479 At 73 F (23 C) and 50% relative humidity FILL, VOID OR CAVITY MATERIAL FOR USE IN THROUGH-PENETRATION FIRESTOP SYSTEMS AND JOINT SYSTEMS SEE UL FIRE RESISTANCE DIRECTORY 66Y7 Hilti. Outperform. Outlast. Hilti, Inc. (U.S.) en español Hilti Firestop Systems Guide 2007 FM APPROVED Storage Store only in the original packaging in a location protected from moisture at a temperature of 40 F to 77 F (5 C to 25 C) Observe expiration date on package 3. Apply CP Smooth CP Fasten identification plate (if required) 3. Apply CP Smooth CP Fasten identification plate (if required)
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11 February 24, 2009 To Whom It May Concern: Re: Hilti CP 606 Flexible Firestop LEEDs Info. The Hilti CP 606 Flexible Firestop Sealant is manufactured in Kaufering, Germany. The CP 606 pail is made of polyethylene and can be completely recycled. There is no postconsumer or post-industrial content in CP 606 and it cannot be recycled. The CP 606 does not contain any Rapidly Renewable Materials. The VOC content for CP 606 is 71.0 grams/liter. CP 606 is not regulated as a hazardous waste by the Federal EPA Standards. The regulations for the disposal of non-regulated industrial waste can vary from state to state and even city to city. For this reason, you should consult your local and state regulatory agencies for direction on disposal. Please feel free to contact me at (918) if you have questions. Sincerely, Jerry Metcalf MPH, CHMM Safety/Environmental Manager Hilti Inc jerry.metcalf@hilti.com Rev. Date: 2/24/09 Hilti, Inc South 122 nd East Avenue Tulsa, OK
12 UL/cUL SYSTEM NO. C-AJ-7051 TOP VIEW A F-RATING = 3-HR. T-RATING = 1-HR. 5 SECTION A-A CAJ7051d A 3" C/C MAXIMUM SPACING (SEE NOTE NO. 4) 1. CONCRETE FLOOR OR WALL ASSEMBLY (3-HR FIRE-RATING): A. LIGHTWEIGHT OR NORMAL WEIGHT CONCRETE FLOOR (MIN. 4-1/2" THICK). B. LIGHTWEIGHT OR NORMAL WEIGHT CONCRETE WALL (MIN. 5-1/2" THICK). C. ANY UL/ULC CLASSIFIED CONCRETE BLOCK WALL. 2. MAXIMUM 30" X 30" RECTANGULAR STEEL DUCT (MINIMUM 24 GAUGE). (NOTE: NOT FOR USE IN DUCT SYSTEMS CONTAINING A DAMPER). 3. MINIMUM 3-1/2" THICKNESS MINERAL WOOL (MIN. 4 PCF DENSITY) TIGHTLY PACKED. 4. MINIMUM 1" DEPTH HILTI CP 606 FLEXIBLE FIRESTOP SEALANT OR HILTI FS-ONE INTUMESCENT FIRESTOP SEALANT. 5. SEE NOTE NO. 4 BELOW. NOTES : 1. MAXIMUM AREA OF OPENING = 1024 SQUARE INCHES WITH A MAXIMUM DIMENSION OF 32 INCHES. 2. ANNULAR SPACE = MINIMUM 1/4", MAXIMUM 1-3/4". 3. MINIMUM 1" DEPTH HILTI CP 606/FS-ONE FIRESTOP SEALANT AND STEEL ANGLES ARE REQUIRED ON BOTH SIDES OF A WALL ASSEMBLY. 4. AFTER SEALING SPACE BETWEEN DUCT AND CONCRETE FLOOR/WALL ASSEMBLY WITH HILTI CP 606, FASTEN STEEL ANGLE (L2 X 2 X MIN. 16 GA.) TO DUCT WITH NO. 8 (OR LARGER) STEEL SHEET METAL SCREWS. ANGLE DOES NOT HAVE TO BE FASTENED TO CONCRETE FLOOR/WALL ASSEMBLY. HILTI, Inc. Tulsa, Oklahoma USA (918) Sheet Scale Date 1 of 1 5/64" = 1" NOV. 2, 2000 Drawing No. CAJ 7051d
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23 UL/cUL SYSTEM NO. W-L-7040 A F-RATING = 1-HR. OR 2-HR. T-RATING = 0-HR. FRONT VIEW MAXIMUM 6" C/C SPACING (SEE NOTE NO. 3 BELOW) 1 SECTION A-A 2 WL7040g A GYPSUM WALL ASSEMBLY (UL/ULC CLASSIFIED U300 OR U400 SERIES WALL) (1-HR. OR 2-HR. FIRE-RATING) (2-HR. SHOWN). 2. (NOT SHOWN). WOOD STUDS TO CONSIST OF NOMINAL 2" x 4" LUMBER. STEEL STUDS TO BE MINIMUM 2-1/2" WIDE. 3. RECTANGULAR SHEET METAL DUCT (MAXIMUM SIZE : 24" x 48", MINIMUM 24 GA. THICKNESS). (NOTE : NOT FOR USE IN DUCT SYSTEMS CONTAINING A FIRE DAMPER). 4. OPENING TO BE "FRAMED OUT" WITH LIGHTGAGE METAL FRAMING STUDS. 5. MINIMUM 5/8" DEPTH HILTI FS-ONE INTUMESCENT FIRESTOP SEALANT, HILTI CP 601S ELASTO- MERIC FIRESTOP SEALANT, OR HILTI CP 606 FLEXIBLE FIRESTOP SEALANT. 6. (NOT SHOWN). APPLY MINIMUM 1/2" BEAD HILTI FS-ONE INTUMESCENT FIRESTOP SEALANT, HILTI CP 601S ELASTOMERIC FIRESTOP SEALANT, OR HILTI CP 606 FLEXIBLE FIRESTOP SEALANT AT POINT OF CONTACT PRIOR TO ATTACHING STEEL ANGLE. NOTES : 1. MAXIMUM AREA OF OPENING = 1300 SQ. IN. WITH A MAXIMUM DIMENSION OF 50 IN. 2. ANNULAR SPACE = MINIMUM 0", MAXIMUM 2". 3. AFTER SEALING SPACE BETWEEN DUCT AND GYPSUM WALL ASSEMBLY WITH HILTI FIRESTOP SEALANT, FASTEN STEEL ANGLE (MIN. 18 GA.) TO DUCT WITH MINIMUM NO. 8 x 3/4" LONG SHEET METAL SCREWS. STEEL ANGLE TO OVERLAP DUCT BY MINIMUM 2" AND GYPSUM WALL ASSEMBLY BY MINIMUM 1". ANGLE DOES NOT HAVE TO BE FASTENED TO GYPSUM WALL ASSEMBLY. HILTI, Inc. Tulsa, Oklahoma USA (918) Sheet Scale Date 1 of 1 5/64" = 1" Sept. 11, 2001 Drawing No. WL 7040g
24 UL/cUL SYSTEM NO. W-L-7042 FRONT VIEW F-RATING = 1-HR. OR 2-HR. T-RATING = 0-HR. SECTION A-A WL7042d A A 1. GYPSUM WALL ASSEMBLY (UL/ULC U300 OR U400 SERIES WALL SERIES) (1-HR. OR 2-HR. FIRE-RATING) (2-HR. SHOWN). 2. (NOT SHOWN). WOOD STUDS TO CONSIST OF NOMINAL 2" x 4" LUMBER. STEEL STUDS TO BE MINIMUM 2-1/2" WIDE. 3. PENETRATING ITEM TO BE ONE OF THE FOLLOWING : A. MAXIMUM 20" NOMINAL DIAMETER SPIRAL WOUND SHEET METAL DUCT (MIN. 24 GA.). B. MAXIMUM 12" NOMINAL DIAMETER SHEET METAL DUCT (MIN. 28 GAUGE). 4. HILTI FS-ONE INTUMESCENT FIRESTOP SEALANT, HILTI CP 601S ELASTOMERIC FIRESTOP SEALANT, OR HILTI CP 606 FLEXIBLE FIRESTOP SEALANT : A. MINIMUM 5/8" DEPTH, FOR A 1-HR. FIRE RATING. B. MINIMUM 1-1/4" DEPTH, FOR A 2-HR. FIRE RATING. 5. MINIMUM 1/2" BEAD HILTI FS-ONE INTUMESCENT FIRESTOP SEALANT OR CP 601S ELASTOMERIC FIRESTOP SEALANT, OR HILTI CP 606 FLEXIBLE FIRESTOP SEALANT AT POINT OF CONTACT. NOTES : 1. MAXIMUM DIAMETER OF OPENING FOR STEEL STUD WALLS = 21-3/4" 2. MAXIMUM DIAMETER OF OPENING FOR WOOD STUD WALLS = 14-1/2". 3. ANNULAR SPACE = MINIMUM 0", MAXIMUM 1-1/2". HILTI, Inc. Tulsa, Oklahoma USA (918) Sheet Scale Date 1 of 1 3/32" = 1" Jan. 15, 2001 Drawing No. WL 7042d
25 UL/cUL SYSTEM NO. W-L-7059 A FRONT VIEW F-RATING = 1-HR. OR 2-HR. T-RATING = 1/2-HR. OR 3/4-HR. 1 SECTION A-A 2 WJ7059a A 1. GYPSUM WALL ASSEMBLY (UL/ULC CLASSIFIED U400 SERIES WALL) (1-HR. OR 2-HR. FIRE-RATING) (2-HR. SHOWN). 2. (NOT SHOWN). STEEL STUDS TO BE MINIMUM 2-1/2" WIDE. OPENING TO BE "FRAMED OUT" ON ALL SIDES OF OPENING WITH LIGHTGAGE METAL STUD MATERIAL. 3. MAXIMUM 24" x 12" RECTANGULAR SHEET METAL DUCT (MINIMUM 24 GA.). (NOTE : NOT FOR USE IN DUCT SYSTEMS CONTAINING A FIRE DAMPER). 4. MAXIMUM 1-1/2" THICKNESS GLASS FIBER DUCT INSULATION (MIN. 3/4 PCF DENSITY) WITH FOIL-SCRIM-KRAFT FACING. (SEE NOTE NO. 2 BELOW). 5. HILTI FS-ONE INTUMESCENT FIRESTOP SEALANT : A. MINIMUM 5/8" DEPTH OF SEALANT FOR A 1-HR. FIRE-RATING. B. MINIMUM 1-1/4" DEPTH OF SEALANT FOR A 2-HR. FIRE-RATING. NOTES : 1. MAX. AREA OF OPENING = 395 SQ. IN. WITH A MAX. DIM. OF 26-3/4". 2. INSULATION SHOULD BE COMPRESSED 50% SUCH THAT THE ANNULAR SPACE = MIN. 1/4", MAX. 1". HILTI, Inc. Tulsa, Oklahoma USA (918) Sheet Scale Date 1 of 1 3/32" = 1" Feb. 1, 2001 Drawing No. WL 7059a
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