PROface HAO Concrete Form Overlay System

Transcription

1 PROface HAO Concrete Form Overlay System Arclin Overlays FACE SHEET Phenolic Resin Impregnated Medim Weight High Alkaline Resistant Overlay Sitable for High Alkaline Concrete Mixes that contain High amonts of Fly Ash Resin Content 65% Base Paper Weight 16# MSF GSM 80 Core Resin Weight 31# MSF GSM 150 Total Weight 47# MSF GSM 230 CUSHION SHEET 323 CONCRETE FORM MDO Resin Content Base Paper Weight 41# MSF GSM % Core Resin Weight 22# MSF GSM 108 Gle Line Weight 13# MSF GSM 64 Total Weight 76# MSF GSM 372 BACKER SHEET 341 "PWL BACKER" Resin Content Base Paper Weight 31# MSF GSM % Core Resin Weight 12# MSF GSM 59 Gle Line Weight 10# MSF GSM 49 Total Weight 53# MSF GSM 259 Face Veneer Back Veneer Inner Plies Resin Size Thickness Edge Seal Realease Agent Stamp PANEL FEATURES Fine Grain Proprietary Imported Hardwood (no wood patches) Fine Grain Proprietary Imported Hardwood (no wood patches) "C" Plgged or better Veneers Phenolic Exterior Gle 48" X 96" 1/2 (5ply) & 5/8 (7ply) & 3/4 (7, 9, &11ply) Nox-Crete Edge Flex 235 Recommended Nox-Crete Form Release PCE (not applied at mill) APA Trademark SPAN TABLES FACE GRAIN ACROSS SUPPORTS ONE STEP FACE GRAIN PARALELL TO SUPPORTS Spport 3/4 5/8 1/2 Spport 3/4 5/8 1/2 Spacing L/360 L/270 L/360 L/270 L/360 L/270 Spacing L/360 L/270 L/360 L/270 L/360 L/270 4" " " " " " " " " " " "

2 Technical Data Sheet Arclin TM HAO 2600 Film DESCRIPTION Arclin TM High Alkaline Overlay (HAO) 2600 Film (80/220 gsm) is a specially formlated phenolic resin impregnated medim weight natral kraft paper overlay with release agents and other additives. The overlay is sitable for high alkaline concrete mixes that contains high amonts of fly-ashes. This overlay enhances the srface properties of plywood when applied over an Arclin cshion sheet sch as The Arclin TM 2600/3323 system prodces a hard, abrasion and chemical resistant srface well sited to demanding applications. The primary end-se of the Arclin TM 2600/3323 system is for concrete-forming applications and provides maximm panel re-se, easy cleaning after each se, and minimm refinishing of concrete. PHYSICAL PROPERTIES AND SPECIFICATIONS North American Standard Export Metric Standard Color Natral/Tea Natral/Tea Bond-dried resin content 62-65% 62-65% Raw paper as-is weight 16# /MSF 80 gsm Finished as-is overlay weight 44-47# /MSF gsm Thickness before pressing in mm Thickness after pressing in mm Nmber of 4' x 8' sheets per bndle 1,000 1,000 Total area per standard 4' x 8' bndle 34,375 ft² 3,194 m 2 Total gross weight per 4'x 8' bndle 1,313 lbs 597 kg Note: All nmbers are nominal. TECHNICAL INFORMATION STORAGE CONDITIONS Recommend storage in a cool, dry place with the original wrapping intact. Contact Arclin s technical staff before sing a prodct over for months old. PRESSING SCHEDULE Conslt Arclin s technical personnel for developing optimm pressing conditions for yor applications. PANEL EDGE SEAL Seal all edges with a qalified high qality edge-seal that provides moistre resistance. RELEASE AGENTS For optimm performance, we recommend coating concrete form panels with Nox-Crete PCE drying release or an eqivalent release agent.

3 STANDARD SIZES Sheets Size North American Standard Export Metric Standard 4' x 8' 50" x 99" 1270 x 2515 mm 4 x 10' 50" x 124" 1270 x 3150 mm Rolls Size North American Standard Export Metric Standard Feet Inches Length Feet Diameter Inches mm Length M Diameter mm , Other sizes available on reqest depending on paper availability and commercial agreements Typical container configrations Export (can vary) Container Sheets per bndle Bndles per container Rolls per container 20 foot 1, foot 1,

4 Technical Data Sheet TM Arclin Readyform 3323 DESCRIPTION Arclin TM Readyform 3323 concrete form overlay is an MDO which represents the indstrial standard in concrete form overlay performance. Using an advanced resin formlation, Arclin TM Readyform 3323 significantly increases performance in engineered wood prodcts for resable concrete forms. Arclin TM Readyform 3323 conforms to reqirements of the U.S. Prodct Standard PS1-95 for Constrction and Indstrial Plywood. Arclin TM Readyform 3323 is a phenolic resin impregnated overlay specifically designed to provide a smooth srface on engineered wood sbstrates to allow mltiple re-se of panels in concrete pors. PHYSICAL PROPERTIES AND SPECIFICATIONS North American Standard Export Metric Standard Color Kraft Brown Kraft Brown Resin content 35% 35% Raw paper weight 41# /MSF 200 gsm Finished paper weight 75# /MSF 367 gsm Thickness before pressing in 0.47 mm Thickness after pressing in 0.33 mm Nmber of 4' x 8' sheets per bndle 1,000 1,000 Total area per standard 4' x 8' bndle 34,375 ft² 3,194 m² Total gross weight per 4' x 8' bndle 2,802 lbs 1,274 kg TECHNICAL INFORMATION STORAGE CONDITIONS PRESSING SCHEDULE PANEL EDGE SEAL RELEASE AGENT We recommend storage in a cool, dry place with the original wrapping intact. Ideal conditions are less than 50% relative hmidity, and 25 C (77 F) or below. Contact Arclin s technical staff before sing a prodct over one year old. Please conslt Arclin s technical personnel to develop the best pressing conditions for yor application. Seal all edges with a high qality edge-sealer to provide moistre protection and resistance. For optimm performance we recommend concrete form panels to be coated with Nox-Crete or an eqivalent chemically active release agent.

5 STANDARD SIZES Sheets Size North American Standard Export Metric Standard 4' x 8' 50" x 99" 1270 x 2515 mm 4' x 10' 50" x 124" 1270 x 3150 mm 4' x 12' 50" x 148" 1270 x 3759 mm 5' x 8' 62" x 99" 1574 x 2515 mm 5' x 10' 62" x 124" 1574 x 3150 mm 5' x 12' 62" x 148" 1574 x 3759 mm Rolls Size North American Standard Export Metric Standard Feet Inches Length Feet Diameter Inches mm Length M Diameter mm , , Other sizes available on reqest depending on paper availability and commercial agreements Typical container configrations Export (can vary) Container Sheets per bndle Bndles per container Rolls per container 20 foot 1, foot 1,

6 Arclin TM Backer 3341 DESCRIPTION Arclin TM Backer 3341 resin impregnated Kraft overlay with PWL LOGO is sed as an economical backer or balance sheet. Arclin TM Backer 3341 is back-coated with a thermosetting phenolic adhesive for bonding to wood based sbstrates, primarily plywood. PHYSICAL PROPERTIES AND SPECIFICATIONS North American Standard Color Bff Yellow Resin content 35% Raw paper weight 16# /MSF Finished paper weight 33# /MSF Thickness before pressing.008 Thickness after pressing.005 Nmber of 4' x 8' sheets per bndle 1500 Total area per standard 4' x 8' bndle 51,563 ft 2 Total gross weight per 4' x 8' bndle 1856 lbs TECHNICAL INFORMATION STORAGE CONDITIONS PRESSING SCHEDULE PAINTABILITY MACHINABILITY Recommend storage in a cool, dry place with the original wrapping intact. Contact Arclin s technical staff before sing a prodct over twelve months old. Conslt Arclin s technical personnel for developing optimm pressing conditions for yor application. Provides a smooth srface sited for interior and exterior applications. Machines well dring sawing, boring, nailing, roting, drilling and planning. Minimizes veneer tearing and chip-ot. STANDARD SIZES - Sheets Size North American Standard 4' x 8' 50" x 99" 2144 Milwakee Way Tacoma, WA USA p f North Colmbia Blvd. PO Box Portland, OR p f Dyno Drive Hayward, WI p f

7 P R O D U C T D A T A EDGE-FLEX 235 Maximm performance edge sealer specifically formlated for se on concrete form panels. HOW IT WORKS EDGE-FLEX 235 prevents the absorption of highly alkaline concrete bleed water into the edges of plywood and oriented strand board (OSB) concrete form panels by penetrating the edges and sealing off the wood fibers with an extremely drable, yet very elastic, film which expands and contracts with the sbstrate. APPLICATIONS Use in sealing the edges of all types of manfactred wood form panels, inclding plywood and oriented strand board (OSB) to be sed in concrete forming applications. Use to seal all field-ct panel edges and snap-tie holes. For reapplication over poor performing mill applied edge sealants. Essential for se on all manfactred wood form panels to be sed in the prodction of architectral concrete. ADVANTAGES Completely resistant to the higher alkalinity of many modern concrete mix designs. Redces alkaline water absorption throgh panel edges by p to 95%. By minimizing water absorption into the panel edges, wood sgar and tannin migration is simltaneosly minimized, redcing concrete color variations, staining and concrete srface dsting. Significantly redces panel edge swelling and the related elevation variations from panel to panel that are commonly seen in gang forming applications. Panel elevation variations yield nsightly concrete srface elevation variations that are often nacceptable to owners and are costly to repair. Panel life is greatly increased. This is especially tre with higher performance overlaid panels (HDO, PSF and CBF) where panel failre almost always originates at the edges. Provides excellent resistance to ltra-violet radiation from the sn. Exceptional resistance to commonly sed form oils and form release agents. DOT classified as non-flammable and non-combstible and is considered safe to apply nder most manfactring or field conditions. Unlike competitive edge sealers, EDGE-FLEX 235 is not only available to plywood and OSB prodcers, bt is also available to concrete forming contractors throgh local concrete form and accessory distribtors throghot North America. Green Engineered better for health and the environment. Meets all federal and state VOC reqirements. PRECAUTIONS Do not apply to wet sbstrates. Do not apply to sbstrates that have been covered with a form oil or other coating/srface treatment that cold interfere with the proper penetration and adhesion of EDGE-FLEX 235. Do not overapply. Excess application of EDGE-FLEX 235 that reslts in rns, drips or excess on offset panel edges can gle stacked panels together nless excess is removed from the face and back of panels before drying. Protect from freezing. If allowed to freeze, prodct packaging may rptre and the emlsion stability of this prodct may be affected, making it difficlt to keep prodct mixed dring application. Prodct which is sspected of freezing shold not be sed. Verify that prodct is within the USE BY date stated on prodct packaging. Do not se expired prodct. The se of expired prodct may reslt in poor prodct performance or failre. Treated sbstrates shold be protected from exposre to water and freezing temperatres ntil the EDGE-FLEX 235 application has completely dried. Prodct dry time will vary depending on the ambient temperatre and relative hmidity at the time of application. The dry time at 70 0 F (21 0 C) and 50% relative hmidity is approximately 1 hor. USE INSTRUCTIONS Reqest crrent prodct literatre, labels and material safety data sheets from manfactrer and read thoroghly before prodct se. EDGE-FLEX 235 form treatments n o x - c r e t tm e chemical soltions to concrete problems

8 Site environmental conditions, sbstrate conditions and constrction have a major impact on prodct selection, application methods, procedres and rates, appearance and performance. Prodct literatre provides general information applicable to some conditions. However, an adeqate site test application by the prchaser or installer in advance of field scale se is mandatory (irrespective of any other verbal or written representations) to verify that prodct and qantities prchased can be satisfactorily applied and will achieve desired appearance and performance nder intended se conditions. Ambient air and sbstrate temperatres mst be in excess of 40 0 F (5 0 C). Mix thoroghly before sing and intermittently dring se. Apply to panel edges sing a brsh, roller or airless spray eqipment in two sccessive coats, applying the second coat immediately after applying the first coat (wet on wet). Avoid rns or drips in both coats. The application rate of EDGE-FLEX 235 varies with the sbstrate porosity and saw ct roghness. Typical combined effective application rate for both coats is sf/gal ( sm/l) for optimm masking properties and performance. Application eqipment shold be cleaned with water immediately after se. EDGE-FLEX 235 develops a skin within a few mintes after application. Once this skin develops, water will no longer remove the coating and an aromatic solvent sch as xylene mst be sed. TECHNICAL DATA Blk Density lbs/gal (1.02 kg/l) Freeze Point F (0 0 C) ph...10 Brookfield Viscosity cp Freeze/Thaw Stability... Poor Average Improvement In Water Weight Gain Compared To Unsealed Control 3.5 Hors 10 Hors 24 Hors Percent 414% 368% 261% Improvement PACKAGING Packaged in 1 gal (3.8 l) jgs, 5 gal (19 l) pails, 55 gal (208 l) drms and 275 gal (1,041 l) blk totes. SHELF LIFE Shelf life is nine months. Use before the USE BY date stated on prodct packaging. HANDLING/STORAGE Store in a dry location within a temperatre range between 40 0 F (4 0 C) and F (38 0 C). AVAILABILITY & TECHNICAL SERVICES In addition to corporate offices in Omaha, Nebraska, NOX- CRETE Prodcts Grop also maintains regional offices and distribtion centers in principal markets throghot the world. For sorce or technical information, phone (800) or (402) LIMITED WARRANTY NOTICE-READ CAREFULLY CONDITIONS OF SALE NOX-CRETE offers this prodct for sale sbject to, and Byer and all sers are deemed to have accepted, the following conditions of sale and limited warranty which may only be varied by written agreement of a dly athorized corporate officer of NOX-CRETE. No other representative of or for NOX-CRETE is athorized to grant any warranty or to waive limitation of liability set forth below. WARRANTY LIMITATION NOX-CRETE warrants this prodct to be free of manfactring defects. If the prodct when prchased was defective and was within se period indicated on container or carton, when sed, NOX-CRETE will replace the defective prodct with new prodct withot charge to the prchaser. NOX-CRETE makes NO OTHER WARRANTY, either express or implied, concerning this prodct. There is NO WARRANTY OF MERCHANTABILITY. In no case shall NOX- CRETE be liable for special, indirect or conseqential damages reslting from the se or handling of the prodct and no claim of any kind shall be greater in amont than the prchase price of the prodct in respect of which damages are claimed. INHERENT RISKS NOX-CRETE MAKES NO WARRANTY WITH RESPECT TO THE PERFORMANCE OF the prodct AFTER IT IS APPLIED BY THE PURCHASER, AND PURCHASER ASSUMES ALL RISKS ASSOCIATED WITH THE USE OR APPLICATION OF THE PRODUCT. Updated 06/16/09. This version spersedes all previos versions. EDGE-FLEX 235 p. 2 NOX-CRETE PRODUCTS GROUP 1444 S. 20th St. P.O. Box 8102 Omaha, Nebraska USA PHONE: (800) NOX-CRETE ( ) or (402) FAX: (800) FAX-ORDER ( )

9 P R O D U C T D A T A NOX-CRETE PCE Maximm performance, biodegradable, water based, chemically active concrete form release agent. NOX-CRETE PCE dries to form a togh, transparent, wax-like film which physically becomes welded to the form srface. Upon contact with cement, it chemically reacts to form a soapy film that allows trapped air and free water to escape dring vibration, minimizing srface voids and providing a smooth, niform concrete finish. HOW IT WORKS APPLICATIONS Use on steel, high density plastic, fiberglass, rbber, formliners and HDO, PSF and CBF overlaid plywood forms. Use where form design creates extended srface area or shallow draft which may case mechanical bonding/binding. Use where treated forms are sbject to heavy rain, foot traffic or other adverse conditions prior to concrete placement. Use with mix designs containing high amonts of fly ash, silica fme or high range water redcers. Use where governmental and/or se conditions prohibit petrolem or solvent vapors for health and/ or safety reasons. ADVANTAGES 100% biodegradable formlation. Prodces niformly white architectral concrete srfaces with sbstantially fewer srface voids (bgholes). Provides maximm release and concrete performance with low slmp high density (LSHD) and/ or sperplasticized concrete mix designs. Dries to form a non-slippery film that prevents contamination of prestress cables. Maximm resistance to removal by heavy rain, foot traffic, rnning water and scoring dring placement of concrete. Contains a corrosion inhibitor designed to prevent flash rsting. Redces binding. Non-staining. Redces form cleaning and maintenance costs -- forms become self-cleaning with contined se. Less sensitive to application rate variations than other chemically active form release agents. Can be applied to damp forms. Does not impair the natral bonding characteristics of sbseqently applied paint or other srface coatings with proper srface preparation. Green Engineered better for health and the environment. Meets all federal and state VOC reqirements. Meets the California Air Qality Rle 1113 reqirements. PRECAUTIONS Water based, chemically active form release agents are not visible on applied srfaces once dry. This is normal and does not affect release agent performance. After form stripping, a white, powdery film will be present on form srfaces. This cases no adverse affects on the form or the concrete and shold not be confsed with bildp. Do not se on alminm, paper, medim density overlays (MDO) or absorbent wood form srfaces. For sch applications, se NOX-CRETE FORM COATING or FORM COATING E. Do not se on open cell Styrofoam. For sch applications se NOX-CRETE FORM COATING E. Do not dilte. Diltion may case adverse reaction, separation and render prodct nsitable for se. Protect from freezing. If allowed to freeze, prodct packaging may rptre and the emlsion stability of this prodct may be affected, making it difficlt to keep prodct mixed dring application. Prodct which is sspected of freezing shold not be sed. Verify that prodct is within the USE BY date stated on prodct packaging. Do not se expired prodct. The se of expired prodct may reslt in poor prodct performance or failre. Do not apply if temperatre is at or below 32 0 F (0 0 C). Freezing temperatres occrring after applied NOX- CRETE PCE has dried does not affect prodct performance. USE INSTRUCTIONS Reqest crrent prodct literatre, labels and material safety data sheets from manfactrer and read thoroghly before prodct se. NOX-CRETE PCE form release agents n o x - c r e t tm e chemical soltions to concrete problems

10 Site environmental conditions, sbstrate conditions and constrction have a major effect on prodct selection, application methods, procedres and rates, appearance and performance. Prodct literatre provides general information applicable to some conditions. However, an adeqate site test application by the prchaser or installer in advance of field scale se is mandatory (irrespective of any other verbal or written representations) to verify that prodct and qantities prchased can be satisfactorily applied and will achieve desired appearance and performance nder intended se conditions. Typical application rate on non-poros sbstrates is 3000 sf/gal. (75 sm/l). Typical application rate on slightly absorbent forms or those with increased srface area is 2200 sf/gal. (55 sm/l) or to the point of satration and srface rejection. Form srfaces may be dry or srface damp at time of application, bt pddles or standing or rnning water mst not be present. Where architectral or exposed concrete srfaces are involved, extreme care shold be taken to remove all concrete, rst, mill scale and existing form oils from form srface prior to prodct application. Mix well before se with NOX-CRETE s drm or pail agitator or other sitable mixing apparats before se. Always remix prior to each withdrawal from container and immediately prior to each se. Care shold be exercised to prevent contact with reinforcing steel and prestressed tendons dring the application process. All conventional application methods may be employed, bt spray application is recommended sing the NOX-CRETE PERFECT FORM AND CONCRETE SPRAYER or PERFECT POWER SPRAYER. Avoid pddles, rns and excessive spray drift. PACKAGING Packaged in 5.28 gal (20 l) bag-in-a-box, 55 gal (208 l) drms and 275 gal (1,041 l) blk tanks. SHELF LIFE Shelf life is one year. Use before the USE BY date stated on prodct packaging. HANDLING/STORAGE Store in a dry location within a temperatre range between 40 0 F (4 0 C) and F (38 0 C). AVAILABILITY & TECHNICAL SERVICES In addition to corporate offices in Omaha, Nebraska, NOX-CRETE Prodcts Grop maintains regional offices and distribtion centers in principal markets throghot the world. For sorce or technical information, phone (800) or (402) LIMITED WARRANTY NOTICE-READ CAREFULLY CONDITIONS OF SALE NOX-CRETE offers this prodct for sale sbject to, and Byer and all sers are deemed to have accepted, the following conditions of sale and limited warranty which may only be varied by written agreement of a dly athorized corporate officer of NOX-CRETE. No other representative of or for NOX-CRETE is athorized to grant any warranty or to waive limitation of liability set forth below. WARRANTY LIMITATION NOX-CRETE warrants this prodct to be free of manfactring defects. If the prodct when prchased was defective and was within se period indicated on container or carton, when sed, NOX-CRETE will replace the defective prodct with new prodct withot charge to the prchaser. NOX-CRETE makes NO OTHER WARRANTY, either express or implied, concerning this prodct. There is NO WARRANTY OF MERCHANTABILITY. In no case shall NOX- CRETE be liable for special, indirect or conseqential damages reslting from the se or handling of the prodct and no claim of any kind shall be greater in amont than the prchase price of the prodct in respect of which damages are claimed. INHERENT RISKS NOX-CRETE MAKES NO WARRANTY WITH RESPECT TO THE PERFORMANCE OF THE PRODUCT AFTER IT IS APPLIED BY THE PURCHASER, AND PURCHASER ASSUMES ALL RISKS ASSOCIATED WITH THE USE OR APPLICATION OF THE PRODUCT. TECHNICAL DATA Blk Density lbs./gal. (999 g/l) Freeze Point... 32º F (0º C) Flash Point, ASTM D92... >200º F min. (>93º C) Color, ASTM D White Emlsion VOC, ASTM D <150 g/l Updated 01/19/10. This version spersedes all previos versions. Nox-Crete PCE p. 2 NOX-CRETE PRODUCTS GROUP 1444 S. 20th St. P.O. Box 8102 Omaha, Nebraska USA PHONE: (800) NOX-CRETE ( ) or (402) FAX: (800) FAX-ORDER ( )