Capital Rail Constructors: Quarterly Update to MWAA Board of Directors
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1 Dulles Corridor Metrorail Project Phase 2, Package A Capital Rail Constructors: Quarterly Update to MWAA Board of Directors Keith Couch Capital Rail Constructors January 2018
2 Agenda 1. Safety 2. Schedule 3. Progress 4. Labor Statistics 5. DBE Subcontracts
3 Scope
4 Safety Since Notice to Proceed: Manpower Hours: 5,693,721 (As of 12/11/2017) Recordable Rate: 0.91 (vs. National Average: 3.30) Lost Time Rate: 0.07 (vs. National Average: 1.70) Current Program Focus: Working adjacent to traffic and within Maintenance of Traffic (MOT) areas Track Allocation Energization of Systems
5 Overall Project Status Design and Construction: 76% Construction Status: 74% Design Status: 99.98%
6 Project Progress Entire Project NOTES: Based on Revised Baseline Schedule, with an Aug 1 data date, agreed with MWAA on Sep 5, 2017.
7 Facilities: Dulles Airport Station Structural Precast erection: Completed Canopy Steel: Completed Fiber line relocation: Completed Track Pedestals and Cable Trough: Sep Dec 2017 Train Control rough-in: Dec Feb 2018
8 Facilities: Dulles Airport Station Platform Granite: Feb Mar 2018 Elevator Install: Jan May 2018 Storefront Glass: Jan Mar 2018 TPSS 16 Install: Jan Mar 2018 Mezz. Mechanical/Electrical/Plumbing Rough-In: Ongoing
9 Innovation Center Station Elevators: Completed Dec 2017 Mezzanine topping slab pour: Completed Dec 2017 Terminate 34.5 kv in AC switch gear: Completed Dec 2017 South Pedestrian Bridge pour: Completed Dec 2017 Curtain Wall: Completed Dec 2017
10 Pavers: Granite: Metal Roofing: Skylights: Escalators: Innovation Center Station 50% complete 95% complete 75% complete 90% complete 50% complete
11 Innovation Station Pavilions SOUTH: Structural Precast erection: 90% complete Elevator construction underway NORTH: Retaining wall: Site Ductbank: 90% complete Underway
12 SOUTH: 4 Spans NORTH: 4 Spans Innovation Station Pedestrian Bridges 1 NORTH PAVILION 2 SOUTH PAVILION # = Span Number # = Span Installed
13 Innovation Station Pedestrian Bridges SOUTH: All spans and nodes: Deck Pours: 100% Erected 100% Complete NORTH: All spans and nodes: 100% Erected
14 Facilities: Herndon Station Metal decking: Complete Mechanical/Electrical/Plumbing Rough-in: Underway Roofing/Skylights: Underway Track through station: Underway Elevators: Underway Escalator build-out: Early 2018
15 Herndon Station Pavilions SOUTH: Concrete structure: Utility work surrounding Pavilion: Precast erection: Complete Complete Underway NORTH: Preliminary utility relocation: Clearing & grubbing: Underway Underway
16 Herndon Station Pedestrian Bridges 8 SOUTH PAVILION NORTH PAVILION # = Span Number # = Span Installed SOUTH: 5 Spans NORTH: 3 Spans
17 Herndon Station Pedestrian Bridges SOUTH: Spans 4, 5, 6, and 7: Erected Node erection: Complete NORTH: Spans 2 & 3: Erected Deck Pours: Begin Mar 2018
18 Facilities: Reston Town Center Station Precast: Complete Feb 2018 Steel Erection: Complete Mechanical/Electrical/Plumbing rough-in: Jan Fall 2018 Metal Decking: Complete Roofing: Sep Jun 2018
19 Reston Town Center Station Pavilions NORTH: Concrete work: Precast erection: Escalator setting: Complete 90% Complete Upcoming SOUTH: Concrete work: Pavilion backfill: Below grade MEP Underway Upcoming Upcoming
20 Reston Station Pedestrian Bridges SOUTH PAVILION NORTH PAVILION # = Span Number # = Span Installed SOUTH: 2 Spans NORTH: Spans 4
21 Reston Station Pedestrian Bridges SOUTH: 2 Spans on site Assembly underway NORTH: 4 Spans: 100% Erected Deck Pours: Span 1 & 2 poured, 3 & 4 scheduled for Jan 2018
22 Loudoun Gateway Station Cast-in-Place Concrete: Complete Feb 2017 Precast Erection: Start Feb 2018
23 Loudoun Gateway Pavilion NORTH: Cast-in-place Concrete: Oct 2017 Feb 2018 Precast Concrete: Start Feb 2018
24 Loudoun Gateway Pedestrian Bridge NORTH PAVILION # = Span Number # = Span Installed NORTH: 4 Spans
25 Loudoun Gateway Pedestrian Bridge NORTH: Erection Dates: Span 1 Jan 15, 2019 Span 2 Dec 21, 2017 Span 3 Dec 29, 2017 Span 4 Dec 15, 2017
26 Facilities: Ashburn Station Looking East Cast-in-Place Concrete: Jan 2017 Feb 2018 Precast Erection: May 2017 Feb 2018 Steel Erection: Dec 2017 May 2018 Looking West
27 Ashburn Station Pedestrian Bridges # = Span Number # = Span Installed SOUTH PAVILION NORTH PAVILION SOUTH: 2 Spans NORTH: 3 Spans
28 Ashburn Station Pedestrian Bridges SOUTH: Span 4 and 5: 100% Erected Deck Pours: Jan 2018 NORTH: Span 1-3 to be erected Jan 2018
29 Ashburn Station Pavilions SOUTH: Cast-in-place: Completed Dec 2017 Frame and pour elevator hydraulic shaft, strip elevated deck, complete utility tie-ins, pour slab-on-grade: Upcoming NORTH: Cast-in-Place: Complete Jan 2018 Precast: Start Feb 2018 Strip elevated deck, remove shoring towers, elevator hydraulic trench: Upcoming
30 Civil: Wayside Ductbank Tie Breaker Stations (TBS) TBS 8 & 11 Median: Complete after Track Wall is installed Q Traction Power Substations (TPSS) TPSS 18 Wayside: Active TPSS 20 Median: Active
31 Civil: 34.5 kv Ductbank 61,705 feet of 61,705 foot ductbank installed (100% complete)
32 Civil: Storm Drainage Storm/Wet Utilities 66,150 of 86,400 LF Storm Pipe Installed (77%) 5,323 of 13,259 LF of Water Line Installed (40%) 3,709 of 9,140 LF of Sewer Line Installed (41%) N08: DIAAH/DTR median storm: Q Sunrise Valley storm: Q N09: DIAAH/DTR median storm: Q TBS 8 Median: Dec 2017 AP-2 Storm: Q Innovation North Water: Q N12: 772 North/South: Q2 2018
33 Civil: Track Wall Track Wall Total Footer installed: 67,000 of 75,000 LF - 89% complete Total Wall installed: 66,000 of 75,000 LF - 88% complete East Segment: Close leave-outs West Segment: Abutment B to Broad Run Bridge is active
34 Civil: Grading/Excavation/Paving East: Turnover sub-ballast to Track at Reston & Herndon: Jan 2018 EB & WB DTR Road widening near Herndon Station: Underway Herndon North Pavilion enabling work: Underway Reston South JBG parking lot: Underway West: Active shoulder and sub-ballast from Abutment B-Broad Run Bridge: Q1 2018
35 Track: Cable Trough Precast Cable Trough Installed: 58,439 of 81,176 linear feet (72%) Cast-in-Place Cable Trough Poured: 38,520 of 38,520 linear feet (100%)
36 Track: Direct Fixated (DF)Plinths Direct Fixated Track Plinth: 36,726 of 37,595 TF poured (98%) DF plinths were poured out in December
37 Track: Contact Rail Contact Rail (aerial guideway segment): 24,842 of 40,750 LF installed (61%)
38 Track: Ballasted Ties set and rail clipped: 23,000 of 87,000 track feet (38%)
39 Systems: Wayside Facilities/Power TPSS 13/14/15/17,19; TBS 6/7/9/10, and TCR N96/N97 are installed. 14 Comm. Room is installed. Dominion Energy Vista Switch Yard installations complete at TPSS s 13/14/15/16/17/18/19. 80% of all 34.5kV cable has been installed, spliced, and terminated Project-wide. Permanent 34.5kV Power available to TPSS s 13/14/15/16/17, TBS s 6/7/10, Innovation Station, and Herndon Station.
40 Start-up/Commissioning/Turnover WEST SEGMENT 19 9 Civil Trackwork ATC/TES Work Underway 10 TES Building Set 17 7 EAST SEGMENT AIRPORT SEGMENT 13 6 Stations: Switchgear Testing begins January; Communications Installation Begun at Dulles Guideway: Turnover completed for N96, N97, N99E and part of N98A (~30%) Waysides: 64% of Buildings Set (TBS 6, 7, 9, 10; TPSS 13, 14, 15, 17, 19); Fit-out Ongoing Overall: Finalizing management plans and procedures for Project Acceptance by Stakeholder.
41 Manpower Hours September 2017 November 2017 Manpower Hours Sep 2017 Oct 2017 Nov 2017 Professional Staff 46,530 41,809 39,040 Craft Labor CRC & Subcontractors 150, ,361 91,883
42 Labor by Race/Ethnicity September 2013 to December 12, 2017 African American Asian Caucasian Hispanic Other Total Hires # % # % # % # % # %
43 Labor by State September 2013 December 12, 2017 Virginia Maryland District of Columbia Other % % % % September 2013 December 12, % 26% 3% 13%
44 Dollars Procured to DBE $180,000,000 $160,000,000 $140,000,000 $120,000,000 $100,000,000 $80,000,000 $60,000,000 $40,000,000 $20,000,000 $- $0 DBE Status: November 2017 Base Contract Only 14% DBE Project Goal 14.20% DBE Committed Value Against Awarded Contracts Remaining to Buy 14.35% Projected Finish DBE Status $164,888, $167,212, $- 0 $169,046, %
45 Local Employment Outreach Program Sep Dec 2017: 09/08/17: Building Futures Program, DC 09/27/17: Greater Washington Urban League
46 Environmental Erosion and Sediment Control In Compliance - No reportable infractions for this project. November Virginia Department of Environmental Quality Semi-Annual Inspection went very well. Minor findings have been addressed. Spills/Releases In Compliance - No releases to surface water for this quarter or since the inception of this project.
47 Environmental Waste Management In Compliance: No infractions regarding our waste handling/disposal procedures. Project Close Out Waste: Currently prepping waste handling/disposal protocols for project demobilization. Documentation: In 100% compliance at this time. Continue to ensure all open deliverables are provided.
48
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