Hermetically Sealing Sliding Doors

Transcription

1 Hermetically Sealing Sliding Doors Single Sliding or Bi-Parting Sliding Non Fire Rated, Manual or Automatic SUPERIOR HYGIENE Flush seamless surface for a smooth attractive finish which is easy to keep clean. Free from organic materials, ledges and gaps to eliminate breeding grounds for bacteria. INTELLIGENT DESIGN Proven to maximise efficiency, safety and hygiene in the most demanding environments. These doors will not rot, rust, swell, warp or corrode. Designed to meet FDA and cgmp requirements. AIRTIGHT SEAL A 99% air tight seal which keeps the overpressure up to 100 Pascal without leakage loss. Creates virtually no air disturbance when operated. Ideal for situations where conditioned or contaminated air is at the other side of the door. ULTIMATE DURABILITY Extremely strong, reliable and designed for high usage environments. These doors outperform wood and steel alternatives, bringing you a lifetime of durability and the ultimate cost-effective solution. MAXIMUM EFFICIENCY Proven to prevent air leakage and save energy costs. These doors make optimal use of room space and cause less accidents when opening and closing. LEADING-EDGE TECHNOLOGY FOR SUPERIOR HYGIENE PERFORMANCE Dortek doors are specialist hygienic doors of high quality and robust construction which are designed to deliver safety, reliability and efficiency in environments where infection control is critical. The hermetically sealing sliding door has been specifically designed for areas where control of air leakage is essential. The door has a unique, patented track system which enables it to seal perfectly when closed, helping to reduce cross contamination and expensive air handling costs. UNRIVALLED QUALITY Engineered to offer supreme quality and reliability. We can offer a 25 year guarantee on our door blades*. COMPLETE TURNKEY SYSTEM Dortek provides complete access solutions which are individually crafted to meet your specification. We offer a choice of colored door panels, frames, hardware, vision panels, access controls, automations and interlocking. We are market specialists; with over 45 years experience in providing high performance door solutions to the world s leading pharmaceutical, food and healthcare companies. We take responsibility for the overall planning and coordination of projects in order to deliver a complete solution. All Dortek products can be supplied as fully-finished doorsets with the door leaf, frame and hardware for a complete, factory-made assembly designed to meet your exacting performance requirements. * Terms and Conditions apply: contact us for details

2 TECHNICAL FEATURES DOORBLADE PU core faced both sides with hard plastic laminate framed in flush anodized aluminum profiles. Total thickness 2.36 inches (60mm). SIZES Available as single sliding or double leaf bi-parting. Minimum clear opening widths 31 x 31 inches, maximum 59 x 90 inches. Architectural Details Canopy Canopy Nylon Bearing Hermetically Sealing Sliding Doors Aluminum Track FRAMES Available in aluminum or stainless steel frames to suit wall construction. Aluminum Frame SEAL A neoprene gasket is fitted around the door s perimeter for a complete air and smoke-tight seal. Guiding and sealing cams are fitted outside the clear opening, eliminating the requirement for a floor track. MDF core with HPL outer Seal Floor Guide Aluminum Frame RAIL SYSTEM Unique, patented track system with nylon bearings for smooth operation, covered by an aluminum or stainless steel canopy. Special indentations in the track enable the door to slide in at an angle of 45, for a perfect seal. MDF core with HPL outer Hermetic sliding door, fixed to aluminum frame Seal AUTOMATION Manual or electrical automation micro processor controlled with safety photo-cell, in-built safety sensor to open the door if obstructed. FINISH Easy to clean, low maintenance, smooth, non-porous surface with a choice of colors. OPTIONS Available with lead inlay for radiation protection. Interlocking systems available. Variety of activation devices available upon request. Optional flush vision panels with integral blinds, smart glass or laser protection. Bi-Parting Sliding Patented Track System Optional Flush Vision Panels

3 CI/SfB (31.5) Xn (U46) 01/05 MF5 Hermetically Sealed Sliding Clean Room Door

4 MF5 Hermetically Sealed Sliding Clean Room Door The MF5 hermetically sealing sliding door has been specifically designed for use in pharmaceutical clean rooms, production and packing facilities. Sliding doors require much less valuable space than hinged doors and when operated produce far less air disturbance as they slice through the air. When closed the unique patented track system allows the door to move down/in under its own weight and in conjunction with a continuous neoprene gasket it seals perfectly against the floor and frame. The efficiency of the seal has been officially tested and results show it to be over 99% effective thus reducing cross contamination, dirty air entering the clean room and expensive air handling costs. The door blade is a strong rigid 60mm thick panel finished with hard plastic laminate and framed with flush anodised aluminium profiles giving a flat smooth easy clean surface. Double glazed flush fitted vision panels are available. A continuous neoprene gasket is fitted around the doors perimeter and a stainless steel lever handle is provided for manual opening. Double leaf bi-parting doors and 30 minute fire resistant versions officially tested to the latest EU regulations EN 6069:2001 are available. A range of frames to suit particular wall construction and thickness are available in aluminium or stainless steel. The doors can be automated with the safe reliable SDA-04 electrical operator which has several unique features. The intelligent automation senses if an obstruction is present and prevents the door from closing thus eliminating the need for a dirty safety strip leaving the leading edge clean and ledge free. Additional safety is provided by means of a photo-cell fitted across the door opening. The opening and closing speeds and the time delay closing are easy to adjust and a self-diagnostic coded system makes fault finding simple reducing expensive down time. Doors can be locked or interlocked to suit individual client requirements. Typical hinged door Sliding doors versus hinged doors Traditional swing doors create uncontrolled movements of air during opening and closing. This uncontrolled air can accelerate the spread of airborne micro-organisms by air currents and may infect susceptible hosts in operating theatres and isolation wards. Typical sliding door

5 Patented Track System The unique patented track system is angled at 45 degrees and special indentations allow the bearings to roll down and in enabling the door using its own weight to seal perfectly against the frame and floor. Key Features on Hermetic Door Controls air leakage Lower air handling costs Reduces cross contamination Smooth hygienic surface Safe reliable, low maintenance No floor track required Good sound reduction creates quiet working environment Automation Points Safe reliable operation In built safety sensor eliminates the need for a safety edge Adjustable opening/closing speeds Self diagnostic automation reduces down time Hands free operating switches Doors can be interlocked to suit clients requirements Floor sealing system A tough neoprene gasket seals perfectly against a level floor without the need for a raised threshold. Guiding and sealing cams are fitted outside the clear opening eliminating the requirement for a floor track, allowing free unrestricted access for wheeled traffic Optional touchless sensor

6 MF5 Options & Specifications The surface of the door is completely flush and can be offered in the following finishes. Architects Specification Door: Track: Single leaf/bi parting sliding MF-5 with hermetic seal Aluminium rail system with nylon bearings A B C A. 6.0mm hard plastic solid laminate B. 0.8mm stainless steel C. 0.9mm hard plastic laminate on MDF Doorblade: 48 mm PU core faced both sides with 1 mm hard plastic laminate on 5 mm board / 6 mm hard plastic laminate framed in anodised aluminium profiles Colour: Frame: Handles: From Formica colour range Aluminium profile/stainless Steel to suit wall construction Clear opening mm x mm Lever handles both sides Window: Sealing: Canopy: mm x mm double glazed laminated safety glass Rubber 'D' shaped gasket White colour coated/stainless/steel sheet Operation: Manual or Electric automation micro processor controlled with safety photo-cell, in built safety sensor and 2 push buttons Direction: Sliding open to the left/right Structural opening dimension: mm x mm Also available with 30 minute fire resistance & X ray Protection. Client List Abbott Laboratories Allergan Pharmaceutical AstraZeneca Baxter Healthcare Boots Contract Manufacturing Bristol Myers Squibb Convatec Eli Lilly & Co Fujisawa GlaxoSmithKline Mater Hospital Merck Sharp Dohme Napp / Bard Pharmaceuticals NHS Trusts Novartis Pfizer Limited Reckitt Benckiser Sanofi Aventis Schering Plough Smith & Nephew Sigma Aldrich Teva UK, Wyeth Laboratories 3M Life Science Products 124 Speer Road Chestertown, MD Our policy is one of continuous development and we reserve the right to change specifications without prior notice. Dortek 01/05