ILKAclean Clean Room Systems

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1 ILKAclean Clean Room Systems Systems for Ideas

2 Cleanliness with System ILKAZELL Isoliertechnik GmbH Zwickau is your versatile expert when clean rooms are to meet unique demands. Thanks to the untiring curiosity of our researchers and engineers in-house the name ILKAZELL stands among our partners for high quality in the field of clean room technology. In the design and production of functional room systems, our qualified staff members respond to the needs and particular room conditions of our partners. Using approved systems and innovative ideas allows us to be flexible in the details and to guarantee a fast installation.

3 Our ILKAclean room partition wall system is a self-supporting mono block construction with an insulating core and two closely compounded surface refined metal covers. The wall system can be employed up to a length of 6000 mm without any further horizontal joints or cross braces. The wall has a thickness of 80 mm, the standard grid is 1200 mm. Intermediate grids are defined flexibly according to the particular room conditions of our partners. Stability as Principle: ILKAclean Wall System The insulation consists of CFC-free polyurethane rigid foam (building material class B1 according to DIN 4102) or mineral wool (building material class A1 according to DIN 4102). Galvanised steel sheets with a polyester coating (similar to RAL 9010) and liners can be applied as top layer. Joint finishings of 3 to 4 mm and a following filling with clean room sealing material guarantee a stable high quality of surface requirements. Our new and reliable AluClick joint system and a dimensionally accurate production of clean room systems permit a fast and clean installation since no customization is necessary on site. Special connections in the form of corner, T and four way pieces provide a variety of uses and unique perspectives for the interior design of clean rooms. Technical Characteristics RRW 80 PU RRW 80 MiWo Insulation 80 mm polyurethane rigid foam 80 mm mineral wool U-Load 0,27 W/m²K 0,52 W/m²K Cover layers 0,75 mm galvanised steel sheet 0,75 mm galvanised steel sheet Coating Polyester coating similar to RAL 9010 with liners (others available on request) Joint finishing 3 to 4 mm 3 to 4 mm Safety in the Details: Media Ducts Vertical or horizontal media ducts for electrical and other process equipment that is necessary for the clean room can be integrated into our ILKAclean wall system according to the requirements of our partners. The integration is realised absolutely flush with the wall system. Concerning the vertical version, the client can choose between a one or two sided use or operation, as the case may be.

4 Stability as Principle: Floor Fittings and Clean Room Glazing Our clean rooms are tight and safe even on uneven floors. Wall elements stand on telescope profiles that can compensate irregularities up to 30 mm. Especially for clean rooms in the pharmaceutical field, floor-/ wall connections are equipped with an adjustable negative base. Height and depth of the negative base can be arranged individually. That way, various types of flooring of different layer thicknesses can be installed flush mount with a cove to the clean room wall. Floor fittings with U-shaped profiles without negative base are available as well. On request, we offer to fit floorings that meet clean room requirements. Different types of floorings can be used. A wide range of floorings gives us the flexibility to respond to the needs of our partners. Our ILKAclean room system can be provided individually with glass elements that are flush-mount on both sides. The laminated safety glass (2x6 mm) with bevelled edges, which we generally use, meets the most demanding requirements. The dimensions of the glass elements are defined according to the needs of our partners. Special solutions such as completely glassed in return air levels or entire glass walls demonstrate well the versatile use of this system. The standard dimensions of our windows are 900 x 1200 mm. In general, dimensions are customised according to the particular requirements of our partners. Professional sealing using clean room approved sealing materials guarantees hygienic conditions in either case. A range of special versions such as amber light glazing or built-in blinds underline the versatile use even in the details.

5 Safety in the Details: Swing Doors with Lock Seal The lock gate system is designed for a two-way locking of doors. Surface holding magnets, gate terminals with piezo switch (red/green) and emergency stop switches meet all necessary requirements in this sector. ILKAZELL lock door control system provides control over a lock system of up to 10 doors. A modular construction guarantees high flexibility. The interconnection of the doors to one another is programmed directly in the particular module of the lock control system using a matrix control unit that is simple to set up. Using DIP switches it is defined for each door, which one is to be opened at the same time or, which ones are to stay locked. These interconnections can be changed easily on site at any time. Surface holding magnets with monitoring contacts and/ or door locking units TVR1 can be used as locking units. Additional elements such as delaying circuits or time modules complete the system. Access control systems can be integrated without any problems. Single or double leaf clean room swing doors consist of a tubular frame construction of aluminium system profiles that are powder coated. The frame construction is absolutely smooth without any undercuts and can be cleansed easily. Our partners may choose from any colour of the RAL colour scheme. High quality clean room doors are installed to fit flush with both sides of the partition wall. Double-sided lip gaskets made of EPDM rubber and retractable floor gaskets provide for a very high tightness. Alternatively, three-dimensionally adjustable and completely maintenance-free aluminium hinges are available in a stainless steel design. Door openers are available in stainless steel as well. Furthermore, an integration of spandrel double glazing that fits flush on both sides, overhead door closers with slide channels and retractable floor gaskets are available. Technical Characteristics single leaf clean room swing doors double leaf clean room swing doors Dimensions (Standard) maximum 1500 mm x 3000 mm maximum 3000 mm x 3000 mm Material aluminium system profiles aluminium system profiles Colour powder coating from the RAL colour chart powder coating from the RAL colour chart Fittings aluminium EV1 aluminium EV1 Gasket double lip gasket from EPDM double lip gasket from EPDM

6 Stability as Principle: ILKAclean Ceiling Systems Metal Coffered Ceilings Our tried and tested metal coffered ceiling system consists of 0.5 mm galvanised steel sheet or 0.6 mm aluminium sheet and is approved for many types of clean rooms. The visible side of the ceiling tiles is powder coated similar to RAL 9010 and cannot be walked on. A circumferential chamfer on the coffer sheets permits the sealing with silicon or polyurethane sealing material, if required. The sub-construction consists of galvanised clamp and supporting profiles, the suspension of the ceiling is realised by nonius hangers in the way that different ceiling heights can be compensated. Clean Room Ceiling Panels Our ceiling panel system is based on the ILKAclean wall system in terms of its construction as well as its joints and metal thickness, featuring the same unique characteristics. A cantilever, walkable ceiling up to a span length of 6000 mm is feasible according to the reflected ceiling plan of the particular room. That way the number of joints can be reduced to a minimum. For large wingspans, integrated purpose-foamed profiles permit a suspension of the ceiling of the structural skeleton or that of a steal construction in the way that the ceiling system can be employed as self-supporting construction for a variety of uses, just as all our products do. Panel ceilings can be fixed on the ceilings on site or on a wide-span truss construction which is mounted on top of the ILKAclean ceiling system. The weight of the construction is taken up by the ILKAclean room wall system. Technical Characteristics: Dimensions in mm 600 x 600/625 x 625/600 x 1200 Material galvanised steel sheet 0.5 mm, Aluminium 0.6 mm

7 Safety in the Details: Lighting in the Ceiling System and Pass Through Boxes Passive Pass Through Boxes The casing of our pass through boxes on the inside and outside is made of stainless steel in a ground design. The door leaves are mounted on the outside to fit flush with the lock carcase. Viewing panels that are installed into the door leaf fitting flush on both sides and an electronic locking of the doors provide visible safety. The locking is realised by the ILKAZELL door lock seal using surface holding magnets, switches, a red/green display and internal wiring with a voltage of 24 V DC. This also guarantees a mutual locking of pass through boxes with swing and sliding doors. The carcase of our pass through box is welded. The inner corners are designed with a wide radius to provide a comfortable and efficient cleansing. Flush mount clean room lights guarantee an optimal illumination for rooms of all types. Optionally, shelves and drawers (perforated or blank) can be integrated. The pass through box is available either with stainless steel or plastic handles. Lights are mounted directly into our coffered ceilings or our panel ceiling system. They are to be operated from the inside of the clean room. The body is white powder coated and has a polycarbonate prismatic pane in the basic version. Optionally, clear or satinised safety glass is available. The construction method according to protection level IP 54 towards useable space and the space above the ceiling provide the necessary safety. As all ILKAZELL products the lighting system can be customised to meet the particular requirements of our partners. Different types of lighting are available that can be equipped with dimmers, emergency batteries or emergency lights. For an easy connection of the lights, connecting leads of WACO plugging system can be used, if desired. Active Pass Through Box For higher demands, ventilated pass through boxes can be delivered. Ventilation slots in the doors and perforated metal plates in the ceiling permit air exhaust by suction. The exhaust air unit (DN100) is located on the ceiling. Models equipped with HEPA filters or an integrated FFU are available as well.

8 We cannot wait to hear about your ideas. Berlin Berlin Halle/Magdeburg Leipzig Dresden Frankfurt a.m. Zwickau Chemnitz Prag München ILKAZELL Isoliertechnik GmbH Zwickau Talstraße 17 D Zwickau Postal Address: PF Zwickau/ Germany Telephone: +49(0)3 75/ Fax: +49(0)3 75/ Internet: Specifications may vary.

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