Cures, Sealers Densifiers & Crystal Technology Ultimate / Proven Concrete Protection
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2 Cures, Sealers Densifiers & Crystal Technology Ultimate / Proven Concrete Protection
3 IF USED CORRECTELY AND IN THE RIGHT PLACES
4 What is a Curing Membrane? Aids in the development of the designed strength Retains water in the concrete to promote proper cement hydration Helps minimize unwanted cracking Surface Cracking Shrinkage Cracking Minimizes discoloration Minimize water carrying impurities to the surface Provides a barrier to minimize early stages of carbonation Reduces or Eliminates Carbon dioxide infiltration
5 What is a Acrylic Sealer? Protects against contamination Film forming layer on surface Protect against abrasion Protection layer on the surface Protect against chemical attack Chemical resistant resins Visually enhances the substrate Reflects light Increase slip resistance With slip resistant additives
6 Water-borne Cures and Sealers
7 Water-borne Cures and Sealers Water, solvent and solids (acrylic, urethane, epoxy) Solvent = 1%-10% of the total weight High level of surface tension More difficult to penetrate tight surfaces Temperature and moisture sensitive Ambient, material and surface Multiple thin applications required
8 How do they work? Water Co-Solvent Acrylic Main Components
9 Water-Borne Materials Evaporation Slow Evaporation Water Co-Solvent Acrylic
10 Water-Borne Materials Evaporation Co-Solvent amount becomes greater than the Water and starts to dissolve the Acrylic Water Co-Solvent Acrylic
11 Water-Borne Materials Evaporation The Co-Solvent dissolves the Acrylic to produce an emulsion (liquid) Water Co-Solvent Acrylic Emulsion
12 Water-Borne Materials Water Evaporation CONCRETE
13 Water-Borne Materials Co-Solvent Evaporation CONCRETE
14 Water-Borne Sealers All of the Co-Solvent has evaporated and a film has been developed Acrylic Film CONCRETE
15 Solvent-borne Cures and Sealers
16 What are VOC s? A. Volatile Organic Compound (VOC) a. Used to dissolve the acrylic/urethane b. Laws do not only relate to manufacturers but Specifiers and Contractors are held accountable if caught using non-approved products Measured in grams per liter Density of the Solids compared to the density of the solvent
17 Volatile Organic Content California 2005 VOC limit 250 grams/liter Current VOC limit 100 grams/liter Not all solvents are equal Most equate VOC level to solvent-borne only. Water-borne sealers have a measurable solvent content.
18 Volatile Organic Content Exempt Solvents Acetone Flash point -1 F Oxsol 100 Flash Pint 109 F Tertiary Butyl Acetate Flash point of 40 F Not approved (non-exempt) in CA but can be used on the East Coast (New England States, PA, OH)
19 Solvent-borne Cures and Sealers Solvent and solids (acrylic, epoxy or urethane) Solvent 40% - 75% of weight Lower level of surface tension Easier to penetrate a tight surface Less temperature and moisture sensitive Ambient, material and surface Multiple thin applications for best performance
20 Solvent-Borne Materials Main Components Solvent Acrylic
21 Solvent-Borne Materials The solvent dissolves the Acrylic Solvent Acrylic
22 Solvent-Borne Materials Solvent Acrylic/Solvent Emulsion
23 Solvent-Borne Materials Solvent Evaporation Acrylic Emulsion CONCRETE
24 Solvent-Borne Materials All of the Solvent has evaporated and a film has developed Acrylic Film CONCRETE
25 Clear Acrylic Sealers Are Both Water and Solvent-borne Offers a level of protection Enhances color Water-borne provides a more natural appearance Solvent-borne provides a deeper color reflection
26 Where to Use Cure and Seal Integral Color and conventional concrete Imprinted, broom, swirl, and float finish Streetscapes, driveways, sidewalks and interior floors Interior floors must be maintained
27
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31 Liquid Chemical Concrete Hardeners
32 Liquid Chemical Hardeners Reacts with chemicals in the concrete Develops a crystalline gel that fills the concrete pores Chemical Types Sodium Potassium Lithium Magnesium Fluorosilicate
33 Silicates vs. Siliconates Silicates need to penetrate into the substrate to chemically react and then harden Siliconates need to be exposed to the atmosphere to react with carbon dioxide to develop a silicone resin
34 Where to Use Interior or exterior concrete Increased abrasion resistance Potential dusting issues Warehouses, lobbies, schools, churches Integral Colored, Dry Shake Color Hardeners Ground and polished surfaces
35 Ground and Polished Concrete Reduce diamond wear Apply prior to using resin bond diamonds Develop shine sooner Increased hardness will minimize unwanted scratch pattern Increase surface density Minimize liquids from penetrating / Dyes Increase surface durability and retain shine longer
36
37
38 Penetrating Sealers
39 Penetrating Sealers Silanes & Siloxanes Penetrating invisible No color enhancement Water-borne ( with co-solvent) Water and/or oil repellant Roller or pump sprayer
40 Basics of How they Work Increase surface tension of the concrete pores Water will bead on the surface Allows vapor to transmit through Lower cost protection Need to be re-applied Visually non-existent Non-film forming Will not increase abrasion resistance
41 Treated Untreated
42 Where to Use Water and oil protection Parking lots Masonry Vertical or horizontal applications Bridges
43 Advanced / Penetrating Crystalline Products (Growth Crystals)
44 Crystalline Products (Growth Interior or exterior Crystals) Outstanding long lasting protection Superior interior vapor mitigation Superior exterior protection against salt, mag. DOT de-ice brines. Broomed or hard troweled concrete NO VOC s
45 Dubuque Bridge
46 Crystalline Products (Growth Crystals) Crystal Growth liquid applied products protect, preserve and permanently waterproof concrete or masonry substrates without any film formation or color change to the substrate. Crystal Growth liquid applied products are odorless, colorless, a clear water based liquid with very low viscosity, allowing it to penetrate deeply into any concrete or masonry substrate. Crystal Growth liquid applied products are a water based product group which contain no VOCs.
47 Keosauqua Bridge Application Application Over Waterways Without The Costly and Time Consuming Expense of Bridge Encapsulation and Containment
48 West Des Moines Bridge
49 WDM Bridge Application
50 Crystalline Products (Growth Crystals) Eliminates Moisture Transmission through the Concrete Matrix Protects: Concrete against Freeze-Thaw Spalling Steel from Corrosion Chemicals Reduces: Water Penetration from the Surface Surface Scaling Alkali Silica Reactions (ASR) Maintenance (due to enhanced moisture protection)
51 Concrete Parking Lots
52 Untreated / Treated
53 Permanent Protection PROTECTION ZONE REPAIRED CRACK Seals hairline cracks up to one 16th inches in width Seals inner surface of large cracks preventing water from causing further damage Increases the adhesion property of repairing materials to concrete in the repaired cracks
54 Hygroscopic & Hydrophilic Characteristics of Crystals EVAPORATION ABSORPTION Crystals Shrinkage Hydrophilic Crystals Expansion Dry Conditions Hygroscopic Crystals Growth Towards Moisture Wet Conditions
55 5/23/11
56 5/23/11
57 6/6/12
58 9/20/12
59 12/22/12
60 2/11/13
61 Common Sealer Issues
62 Line Saver
63 Saw Cutting Contamination
64 Na or K Silicate
65 Sealer Whiting WASH IT..DON T STRIP IT
66 Sealer Whiting WATER VAPOR or CONTAMINATION
67 Poor Surface Preparation
68 General Rules During Selection Less maintenance on the floor, higher durability factor for the sealer VOC Content Future Maintenance cost / Re-application? Moisture vapor & relative humidity Gloss level Cure time
69 General Rules During Selection General concrete use Cost Interior or Exterior Surface finish Contractor product knowledge Project timeline (certain products cannot be pushed)
70 QUESTIONS?
71 Thank you Mark Chew Specialty Division Manager Logan Contractor Supply
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