SECTION CONCRETE ROOF TILE
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1 SECTION CONCRETE ROOF TILE Display hidden notes to specifier. (Don't know how? Click Here) Copyright ARCAT, Inc. - All rights reserved PART 1 GENERAL 1.1 RELATED SECTIONS A. Section Rough Carpentry; Roof sheathing and nailers. B. Section Roof and Deck Insulation. C. Section Flashing and Sheet Metal. D. Section Roof Specialties; Roof gutters and downspouts. E. Section Roof Accessories. F. Section Skylights. G. Division 15 - Mechanical: Mechanical work projecting through roof. H. Division 16: - Electrical: Electrical work projecting through roof. 1.2 REFERENCES A. ASTM A 90 - Standard Test Method for Weight (Mass) of Coating on Iron and Steel Articles with Zinc or Zinc-Alloy Coatings; B. ASTM A Standard Specification for General Requirements for Steel Sheet, Zinc-Coated (Galvanized) by the Hot-Dip Process; C. ASTM A Standard Specification for Zinc-Coated (Galvanized) Carbon Steel Wire; D. ASTM A 653/A 653M - Standard Specification for Steel Sheet, Zinc-Coated (Galvanized) or Zinc-Iron Alloy-Coated (Galvannealed) by the Hot-Dip Process. E. ASTM C Standard Specification for Concrete Roof Tile
2 F. ASTM D Standard Specification for Asphalt-Saturated Organic Felt Used in Roofing and Waterproofing; 1997a. G. ASTM D Standard Specification for Asphalt Roll Roofing (Organic Felt) Surfaced with Mineral Granules; 1989 (reapproved 1996). H. ASTM D Standard Specification for Asphalt-Saturated and Coated Organic Felt Base Sheet Used in Roofing; 1997b. I. AWPA C2 - Lumber, Timber, Bridge Ties and Mine Ties -- Preservative Treatment by Pressure Processes; J. Tile Roofing Institute (TRI) - Concrete and Clay Design Criteria for Cold and Snow Regions. K. FRSA/TRI - Concrete and Clay Roof Tile Installation Manual Fourth Edition (For Florida High Wind Applications, 150 mph). August L. ICC ESR 1647 (ICC-ES) - International Code Council Evaluation Services. M. ICBO ESR-2015P Concrete and Clay Roof Tile Installation Manual for Moderate Climate Regions. N. ICC AC 180 Acceptance Criteria for Clay and Concrete Roof Tiles. August, O. Florida Building Code, Product Approval - FL 560, FL610, FL7781, FL7849. P. City of Los Angles Research Report - LA RR Q. CAN/CSA-A220. Series-06 -Concrete Roof Tiles. R. ICC AC 188 for underlayments. S. AC 48 for underlayments in severe climates. T. AC 148 for Wakaflex flashing and ridge venting products. 1.3 DESIGN REQUIREMENTS A. Roofing tile materials and installation shall conform to the requirements of ICC ESR 1647 and LA RR B. Roofing tile materials and installation shall conform to the requirements of Miami Dade County Notice of Acceptance (NOA) as follows: 1. NOA Duralite Shake & Slate. 2. NOA Duralite Villa. 3. NOA Duralite Villa. 4. NOA Espana. 5. NOA Villa. 6. NOA Vanguard Roll. 7. NOA Villa NOA Barcelona NOA Saxony NOA Saxony. 11. NOA Spanish "S". 12. NOA Cedarlite. 13. NOA Mission Barrel. 14. NOA Atlantis Shake & Slate
3 15. NOA Madera. 16. NOA Tejas Espana. 17. NOA Madera NOA Saxony NOA Saxony NOA Saxony NOA Spanish S Nuevo. 22. NOA MLT Tile Seal. 23. NOA RoofTopGuard II Underlayment. 24. NOA Elevated Batten System. 25. NOA Wakaflex Universal Flashing. 26. NOA Zephyr Roll Vented Weather Block. 27. NOA MLT RidgeVent & Universal Water Dam. 28. NOA Zip Clip Universal Wind Clip. 29. NOA StrongSeal DB & SA Underlayments. C. Roofing tile materials and installation shall conform to the SBCCI Standard for Hurricane Resistant Residential Construction, SSTD10-99, the International Building Code for One and Two Family Dwelling Code and the Florida Building Code D. Roofing tile materials and installation shall conform to the requirements of the applicable building code. 1.4 SUBMITTALS A. Submit under provisions of Section B. Product Data: Manufacturer's data sheets on each product to be used, including: 1. Preparation instructions and recommendations. 2. Storage and handling requirements and recommendations. 3. Installation methods. C. Shop Drawings: Indicate metal flashing profiles, joint locations, fastening locations, and installation details. Indicate tile layout with location of cut and special shaped tiles identified. D. Selection Samples: For each finish product specified, two complete sets of tile colors representing manufacturer's full range of available colors and patterns. E. Verification Samples: For each finish product specified, two full size samples representing actual product, color, and patterns. F. Certificates of Compliance: Submit to certify compliance with referenced standards. 1.5 QUALITY ASSURANCE A. Manufacturer Qualifications: Minimum five years documented experience producing concrete roof tile and member of Tile Roof Institute. B. Installer Qualifications: Minimum five years documented experience installing products specified in this section and/or supervision by a manufacturers authorized installation representative. C. Mock-Up: Provide a mock-up for evaluation of surface preparation techniques and application workmanship. 1. Finish areas designated by Architect. 2. Mock-up shall be a minimum of a 10 foot (3.05 M) by 10 foot (3.05 M) area and include the edge, ridge, valley and other typical transition conditions
4 anticipated. 3. Do not proceed with remaining work until installation workmanship and appearance is approved by Architect. 4. Mock-up may not remain as part of Work. 5. Accepted mock-up may remain as part of Work. 1.6 DELIVERY, STORAGE, AND HANDLING A. Store products in manufacturer's unopened packaging until ready for installation. B. Deliver products to project site in manufacturer's unopened pallets, labeled with data indicating compliance with specified requirements. C. Maintain dry storage area for products of this section until installation of products. 1.7 PROJECT CONDITIONS A. Maintain environmental conditions (temperature, humidity, and ventilation) within limits recommended by manufacturer for optimum results. Do not install products under environmental conditions outside manufacturer's absolute limits. B. Do not overload the roof. Distribute stacks of tile uniformly on roof at not greater than 12 inches (305 mm) in height. 1.8 WARRANTY A. Roof Tile: MonierLifetile's Limited Lifetime, Fully Transferable, Non-Prorated Product Warranty against defects in roof tile for the life of the structure. B. Installation Warranty: Warrants products of this section, as installed, to be in accord with the Contract Documents and free from faults and defects in materials and workmanship for a period of 3 years after completion. 1.9 EXTRA MATERIALS A. Provide an additional 1 percent of installed roof tiles, but not less than one full square, for Owner's use in roof maintenance. B. Furnish extra materials packaged with protective covering for storage and identified with labels clearly describing contents. PART 2 PRODUCTS 2.1 MANUFACTURERS A. Acceptable Manufacturer: Boral Roofing, which is located at: 7575 Irvine Center Dr. Suite 100 ; Irvine, CA 92618; Toll Free Tel: TILE (8453); Tel: ; robert.pacelli@boral.com; Web: B. Requests for substitutions will be considered in accordance with provisions of Section PART 3 EXECUTION 3.1 EXAMINATION A. Do not begin installation until substrates have been properly prepared. B. Verify surfaces are uniform, smooth, clean and dry
5 C. If substrate preparation is the responsibility of another installer, notify Architect of unsatisfactory preparation before proceeding. 3.2 PREPARATION A. Clean surfaces thoroughly prior to installation. B. Prepare surfaces using the methods recommended by the manufacturer for achieving the best result under the project conditions. 3.3 INSTALLATION - GENERAL A. Install in accordance with manufacturer's instructions and the following: 1. ICBO ESR-2015P Concrete and Clay Roof Tile Installation Manual for Moderate Climate Regions. 2. TRI/WSRCA Standard Installation Guides for Concrete and Clay Roof Tile in Cold Weather Applications. 3. FRSA/TRI Concrete and Clay Roof Tile Installation Manual Fourth Edition (For Florida High Wind Applications, 150 mph). 4. CAN/CSA-A220.1-Series-06 - Concrete Roof Tiles. 3.4 UNDERLAYMENT APPLICATION: A. Install nailer boards or ridge risers with 2 inch by 2 inch (51 mm by 51 mm) nailer boards at hips and ridges: 1. Use fasteners of sufficient length to penetrate minimum 3/4 inch (19 mm) into trusses. 2. Attach with No. 26 gage (0.018 inch) galvanized strapping minimum 24 inches (610 mm) on center. 3.5 TILE INSTALLATION A. Layout: 1. Minimum Head Lap: 3 inches (76 mm). B. Secure field and perimeter tile in accordance with UBC Table 15-D-2. C. Cut field tile to form straight edge at center of hip, ridge and valley. D. Install eave closures. 3.6 CLEANING A. Remove all broken tile, debris and excess tile from roof. B. Sweep cut tiles clean. 3.7 REPAIR AND REPLACEMENT A. Damaged Tile: 1. Break out damaged roof tile. 2. Repair torn underlayment. 3. Drive fastener flush. 4. Apply minimum 3/8 inch (10 mm) by 2 inch (51 mm) bead of approved adhesive on tile in course below replacement tile. 5. Immediately set replacement tile in position assuring proper contact. B. Damaged Small Valley and Hip Cuts:
6 3.8 PROTECTION 1. Apply a minimum of 3/8 inch (10 mm) by 2 inch (51 mm) bead of approved adhesive at head of cut tile. 2. Immediately set tile in course above in position assuring proper contact. A. Protect installed products until completion of project. B. Touch-up, repair or replace damaged products before Substantial Completion. END OF SECTION
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