NBS SECTION J42 - SCOPE OF WORKS

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1 NBS SECTION J42 - SCOPE OF WORKS Section J42 deals with the installation of the Bauder Single Ply System, comprising single layer coverings of polymeric sheets, including vapour control layers and insulation (whether above or below the waterproofing). We presume the deck substrate as stated within the specification below. Accessories are included where relevant. It is intended for use on projects where the detailed design is completed by the specifier (architect or landscape architect) with technical assistance from the manufacturer as required and should be read in conjunction with any project specific drawings provided. This section includes: The Bauder waterproofing system. Thermal insulation to meet the required U value. Related Bauder system accessories. This section does not include: Construction of the structural deck. Cladding work refer NBS Section H - Cladding / Covering Fall arrest systems refer NBS Section N25. Lightning protection refer NBS Engineering Services, Section W60. Rainwater drainage systems - refer NBS Section R10. TYPES OF COVERING 110 WARM ROOF COVERING Flat Roof Area - Substrate: New Metal Deck (constructed to minimum falls of 1:60) - Preparation: As clause 610C. - Roof covering system: Bauder Thermoplan-T Single Ply System. - System manufacturer: Bauder Limited, 70 Landseer Road, Ipswich, Suffolk, IP3 0DH. Tel: Fax: technical@bauder.co.uk Web: - Lower protective layer (loose laid): N/A - Vapour control layer: Bauder VB mm thick polyethylene vapour control layer. Installation as clause 670A. - Insulation: Bauder PIR Flatboard, fire resistant, zero ODP, highly efficient rigid urethane insulation, 100mm thick. Installation as clause 680D. - Insulation to upstands: Bauder PIR Flatboard, fire resistant, zero ODP, highly efficient rigid urethane insulation, 30mm thick. Installation as clause 681B. - Separating layer (loose laid): N/A - Waterproof membrane: Bauder Thermoplan T-SV mm thick, polyester reinforced waterproofing membrane. Installation, as clause 710B. Width: 1.5 m Thickness: 2.0 mm Colour: Pearl White solar reflective finish - Upper protective layer (loose laid): N/A - Upstands and detailing: As clauses 730B, 760, 764B, 765B, 766B, 767B, 768B, 769, 770, 780B. - Surface protection: N/A

2 - Accessories: Bauder Mastic sealant, as clause 901B Bauder lightning conductor clips, as clause 902B Bauder standard internal rainwater outlets, as clause 903B - Additional requirements: 210, 510A, 517, 520A, 522, 523, 530, 910, 940. PERFORMANCE 210 ROOF PERFORMANCE - Roof covering: Secure, free draining and weathertight. PRODUCTS 330 TIMBER TRIMS, ETC - Quality: Planed. Free from wane, pitch pockets, decay and insect attack (except ambrosia beetle damage). - Moisture content at time of covering (maximum): 22%. - Preservative treatment: Please note organic solvent based timber preservatives are not permitted, as these attack bitumen based materials. 355A MECHANICAL FASTENERS - Type: Respective tube washers to be used for both membrane and insulation. - Suppliers: - 1. SFS Intec Ltd. 153 Kirkstall Road, Leeds, LS4 2AT Tel: Flat Roofing Supplies. Tinsley Lane North, Crawley, West Sussex. RH10 9FF Tel: Product reference: Tube fastener - Tube size and fastener type for both membrane and insulation as recommended by supplier specifically for project and installed in accordance to their fixing plan. Please note that insulation tubes (round) differ from membrane tubes (rectangular 80 x 40 mm). EXECUTION GENERALLY 510A ADVERSE WEATHER - General: Do not lay membrane at temperatures below 5 C or i n wet or damp conditions. - Provide temporary covers and drainage as required to keep finished areas of the roof dry. - Poor weather: Suspend work in severe or continuously wet weather, unless an effective temporary roof is provided over the working area. - If unavoidable wetting of the construction does occur, take prompt action to minimise and make good any damage. - Unfinished areas of roof: Temporarily ballast incomplete areas of membrane as necessary to protect from wind action. 517 GENERAL WORKMANSHIP REQUIREMENTS - Installation of the Bauder waterproofing system may only be carried out by trained and certified operatives approved by Bauder Ltd and who carry current ID badges. These should be available for inspection at all times. - Workmanship must comply with current Codes of Practice, BS6229 and Bauder Ltd installation instructions. Non-compliant workmanship will not be permitted, even if the system is watertight. The client will be told that all such faults must be remedied, before the Guarantee is issued.

3 - All waterproofing materials and system components must be supplied by Bauder Ltd, unless otherwise stated. Any sub-standard materials or un-authorised alternatives will be rejected. - Any building work which is the responsibility of the roofing contractor and has a bearing on the life of the Bauder System must be carried out by properly trained and qualified tradesmen. - Any structural damage, peculiarities or details discovered, which might affect the performance of the Bauder system, should be reported immediately to the client s representative and Bauder Limited in order that they may assist in overcoming the problem. - The contractor is to ensure water tightness of the roof at all times. - Where building works are to be carried out by other trades, following completion of the waterproofing, the contractor must make adequate provision for supplying protection to prevent damage to the new membranes. The final inspection will not be carried out by the independent surveyor until all associated trades are complete and the roof areas are clear from all debris and protection layers. - All mechanical and electrical work to plant and equipment should be carried out by competent mechanical and electrical qualified tradesmen. All plant is to be reinstated and re-commissioned on completion of the roofing works in accordance with the client's detailed specification. - Any lead work must carried out by skilled tradesmen and in accordance with current codes of practice and the recommendations of the Lead Development Association. - Coats: Fully bond. Allow volatiles to dry off thoroughly between coats. 520A INCOMPLETE WORK - End of working day: Provide temporary seal to the deck prevent water infiltration, ensuring that the insulation is protected. - Ensure that the sequence of laying enables temporary sealing of loose membrane edges to be down on the slope and not against the flow of water. - On resumption of work: Cut away tail of membrane from completed area and remove from roof. 522 PROTECTION AND STORAGE OF MATERIALS - Store rolls of polymeric membrane and associated products in a clean, dry, well ventilated and cool conditions. - Store materials designated by the manufacturers as temperature sensitive in facilities where temperature can be maintained at the recommended level. - Insulation products must be kept dry and protected from wet weather during storage and installation. 523 PROTECTION OF WORK Ensure that from completion of the roof until practical completion: - The roof is not used as a working platform, unless fully protected to the satisfaction of the CA. - No paints, solvents or other volatile substances harmful to the membrane are allowed to come into contact with the roof surface. - No building materials stored on the roof. - Finished roof areas are adequately protected from damage by subsequent building operations. 530 APPLYING PRIMERS - Coverage per coat (minimum): As per manufacturer s recommendations. - Surface coverage: Even and full. - Coats: Fully bond. Allow volatiles to dry off thoroughly between coats.

4 SUBSTRATES/ VAPOUR CONTROL LAYERS/ WARM ROOF INSULATION 610C SUITABILITY OF SUBSTRATES (METAL) - Substrates generally: Secure, clean, dry, smooth, free from corrosion, contaminants, damage and protrusions. - Falls: Where provided, the falls/cross-falls should be a minimum of 1:60 after deflection. No deflections or back-falls present if the deck is designed to achieve a 0 level finished surface. - Preliminary work: Complete including: - Formation of independent upstands, kerbs, box gutters, sumps, grooves, chases and expansion joints. - Fixing of battens, fillets and anchoring plugs/ strips. - Stability of substrate: Must not impair roof integrity. - Preparation: The new metal deck should be of a suitable type/profile to support the vapour barrier and insulation. Approval of the specified deck should be first obtained from Bauder Limited at specification stage to confirm suitability. The approved waterproofing contractor to Inspect the installed deck and report any issues that may have a detrimental affect upon waterproofing system to the both the Clients representative and Bauder Limited. If there is any doubt as to the exact requirement Bauder Limited should be contacted for further advice. 640 FIXING TIMBER TRIMS - Fasteners: fastener type/length appropriate and suitable to particular deck substrate. - Fixing centres (maximum): 500 mm. 670A LAYING VAPOUR CONTROL LAYER - Loose laid directly on to the decking. The surface should be clean, dry and without any sharp penetrations, ridges or holes. - On inspecting the deck, if the contractor is dissatisfied with any of the proprietary work and considers that this could have a detrimental effect on the vapour barrier, both the client and Bauder Limited should be informed immediately. - All vapour barrier side laps should be overlapped 80mm and sealed using Bauder Tape 03. End laps should be overlapped 100mm and sealed using Bauder Tape The vapour barrier should be sealed at all edges, abutments and roof penetrations. The vapour barrier should be continued to the maximum height of the insulation and secured to the structure using Bauder Tape 20 to ensure correct sealing. 680D LAYING WARM ROOF INSULATION - Setting out: - Long edges: Fully support and run at right angles to metal deck troughs - End edges: Fully supported. - Joints: close butted together. - End joints: Stagger. - Attachment: Mechanically fixed using suitable insulation fasteners. Care should be taken to adhere to the handling, storage and installation guidelines given in the product technical information. Boards should be mechanically fastened to the deck using the recommended pattern shown in the manufacturer s literature with a suitably sized tube washer and suitable fastener. Fasteners should be selected in accordance with advice given by the appropriate supplier, ensuring their suitability to comply to the length of guarantee offered for the whole system. The fasteners are available from the suppliers shown in the attached appendix. Specialist tooling and accessories are available for purchase from these suppliers. All fasteners should be installed in accordance with the recommendations given by the manufacturer. - Protection: A hard timber edge or similar protection should be incorporated at all exposed edges. See clauses 330 & 640.

5 - Adequate falls: The inclusion of flat board insulation will not improve upon the existing fall present within the roof structure. The deck should be inspected by the installer to ascertain that the falls provided are adequate to prevent standing water. In the event of any queries Bauder Ltd should be contacted. - Completion: Boards must be in good condition, well fitting and stable. 681B INSTALLING WARM ROOF INSULATION (INSULATED UPSTANDS) - Boards should be mechanically fixed to the upstand using suitably sized ISO-TAK fasteners through the vertical surface of the vapour barrier. Joints to be close butted. - Care should be taken to adhere to the handling, storage and installation guidelines given in the product technical information. Boards should be mechanically fastened to the deck using the recommended pattern shown in the manufacturer s literature with a suitably sized washer and suitable fastener. - Fasteners should be selected in accordance with advice given by the appropriate supplier, ensuring their suitability to comply to the length of guarantee offered for the whole system. All fasteners should be installed in accordance with the recommendations given by the manufacturer. - Protective hard edge treated timber battens must be used at all right angled edges i.e. tops of parapet walls or abutment upstands, in conjunction with the Thermoplan metal. WATERPROOF COVERINGS/ ACCESSORIES 710A MECHANICAL FIXING OF WATERPROOF MEMBRANE - Setting out: To be loose laid over the insulation, pulled taut and mechanically fixed into position. Do not wrinkle or over stretch. - Laying: The Membrane should be mechanically fastened to the deck using a suitably sized tube washer and suitable fastener. Fasteners should be selected in accordance with advice given by the appropriate supplier, ensuring their suitability to comply with the length of guarantee offered for the whole system. The fasteners are available from the suppliers shown in the attached appendix. Specialist tooling and accessories are available for purchase from these suppliers. All fasteners should be installed in accordance with the recommendations given by the manufacturer. - Installing fasteners: - Use fixing manufacturer's recommended methods and equipment. Fixings are to be installed in accordance with the detailed plans supplied by the fastener supplier or Bauder Ltd along both head and side laps - refer clause 355A. - Insertion: Correct and consistent. - Washers/ Pressure plates/ Bars: - Distance from fixed edge (minimum): 10 mm. - Fixing: Flush with membrane. Surface condition at completion: Fully sealed, smooth, weatherproof and free draining. 730B WELDED JOINTING - Laying: Loose lay and pull taut prior to fixing, do not wrinkle or stretch. - Side and end joints: - Laps (minimum): 100 mm side laps and 150 mm head laps, with a 40 mm weld. - Preparation: Clean and dry surfaces for full width of joint. Lap preparation should include using the Thermoplan FPO cleaner/activator prior to welding, as per the manufacturers recommendations. - Sealing: Weld together at the membrane manufacturers recommended temperature ( C) using appropriate hot air welding equipment. - Condition at completion: Fully sealed, smooth, weatherproof and free draining. - Accessories: None

6 760 PERIMETER OF MEMBRANE - General: Secure membrane at roof edge conditions, changes of plane, curb flashings, upstands to roof lights, etc. with mechanical fasteners. 764B PRE-FORMED PRE-COATED METAL FLASHINGS - Thermoplan Pre-Coated Metal sheet is available from Bauder for the formation of fabricated metal flashings, Trims and Terminations. A list of fabrication companies who already hold this material for bespoke flashing fabrication is available from Bauder Ltd. All detail designs if not in accordance with the design shown within our detail drawing attached must be submitted to Bauder for approval prior to fabrication. - All Thermoplan Coated Metal flashings must be mechanically attached using recommended fastenings installed at 200mm centres. The flashing must be sealed using Thermoplan Tape 20 to the structure as shown in the attached detail drawing to ensure minimum air passage through or below the flashing. The chosen fastener supplier can give guidance as to the type of fastener required (fasteners must have counter sunk head style). 765B PERIMETER DETAILS FOR THERMOPLASTIC MEMBRANES - Upstands, edge trims, drips, kerbs, etc: Secure Bauder Thermoplan preformed pre-coated metal sections to roof structure with mechanical fasteners. - Roof membrane: Dress over perimeter profile. Overlap beyond fasteners as per manufacturers recommendations - Sealing: Weld together. 766B WATERPROOFING MEMBRANE (TWO DIMENSIONAL DETAILS) - Upstands, edge details, flashings etc: Detail work requiring membrane is to be carried out with Bauder Thermoplan T-SV 20, 2.0mm membrane restrained beneath or welded directly to Thermoplan-T Coated Metal as shown in the attached detail drawings. Thermoplan Pre-Formed Corners must used for the formation of internal or external corner details. - Special consideration must be given to the preparation required prior to hot air welding of the all laps within the Bauder Thermoplan System. Thermoplan FPO Cleaner/Activator must be used for this operation. - A list of suitable Hot Air Welding machines and accessories specifically designed for this operation is contained in the Bauder application manual/data sheets. 767B WATERPROOFING MEMBRANE (THREE DIMENSIONAL DETAILS) - Pipes, Roof Penetrations etc.: Detail work requiring the membrane to be used in irregular angles is to be carried out with Bauder Thermoplan TL Non Reinforced membrane or Thermoplan Pre- Formed Accessory detailing items. Special consideration must be given to the preparation required prior to the hot air welding of all detailing joints within the Bauder Thermoplan System. - Special consideration must be given to the preparation required prior to hot air welding of the all laps within the Bauder Thermoplan System. Thermoplan FPO Cleaner/Activator must be used for this operation. - A list of suitable Hot Air Welding machines and accessories specifically designed for this operation is contained in the Bauder application manual/data sheets. 768B COVER STRAPS TO THERMOPLAN-T METAL - Provision should be made to allow a 4mm gap between abutting sections in the Thermoplan-T metal edge trim, for expansion/contraction. Supply and install Thermoplan T-SV reinforced cover straps, 200mm in width fixed over the joints in the Thermoplan-T metal edge trim to provide a smooth neat finish. The membrane should be welded to the surface of the Thermoplan metal leaving the centre section of the cover strap un-welded and Thermoplan cleaner/activator should be used to prepare the surface prior to welding. The cover strap should be cut to remove visible 90º corners.

7 769 DETAILS GENERALLY - The minimum recommended height for constructing waterproofing details is 150mm from the top of the waterproofing. Special attention should be paid to all structures such as rooflights, counter-flashings, window and door cills etc. These may have to be raised to enable a 150mm waterproofing detail to be formed. We cannot take responsibility for water ingress over waterproofing details insufficiently high. 770 PERIMETER DETAILS FOR THERMOPLASTIC - Upstands, edge trims, drips, kerbs, etc: Form flashings from waterproof membrane material. - Roof membrane: Terminate in horizontal plane immediately adjacent to change in direction and secure with mechanical fasteners. - Flashings: Dress over perimeter profile. Overlap horizontal roof membrane beyond perimeter securement, strictly in accordance with the manufacturer s recommendations. - Sealing: Weld together. 780B ROOF PENETRATIONS THROUGH THERMOPLASTIC MEMBRANES - Roof membrane: Cut around penetrations and secure to deck. - Flanged sleeve: - Type: form from Thermoplan TL un-reinforced detailing membrane - Installation: Dress over and around penetration. - Roof membrane overlap to flange (minimum): 50 mm beyond fasteners. - Sealing: Weld flange to roof membrane. - Protection to top edge of sleeve: Flashing or weathering cravat. ACCESSORIES 901B MASTIC SEALANT - Provision should be made to allow for the use of Bauder Sealant in conjunction with Bauder Sealant Primer at all abutments with the Thermoplan-T system, and any other instances where a mastic seal is required. - It is imperative that the primer is used to prepare the surfaces effectively to enable a long lasting key with the sealant. 902B LIGHTNING CONDUCTOR - If a lightning conductor tape is to be installed upon completion of the Thermoplan-T system use either the Type 2 [Uncoated Conductor Tape] or Type 4 [Coated Conductor Tape] conductor clips incorporating the Thermoplan-T pad fully welded to the Thermoplan-T membrane at 1m centres. The welding of the clip to the membrane is only to be carried out by the Approved Contractor. The commissioning of the lightning conductor is to be carried out by a specialist company in conjunction with the roofing contractor. 903B THERMOPLAN STANDARD OUTLET - Bauder Thermoplan Standard Outlet of the correct size is to be installed through the system and deck after creation of a suitable size diameter opening. The outlet should be secured using suitable fasteners. - All vapour barrier edges should be sealed to the deck using Tape 03. Connection to the rainwater waste pipe should be made by others, details for this connection can be found in the product data pages. The outlet is designed to be connected into the standard spigot end connector on the rainwater waste pipe. The outlet spigot is universal length to cope with differing insulation thickness s and will require cutting down to the correct length. The Thermoplan-T waterproofing

8 membrane should be welded on to the outlets pre-attached membrane. Install the clip-fix leaf grille. COMPLETION 910 INSPECTION - Interim and final roof inspections: This is a requirement for guarantee and must to be carried out in strict accordance with the manufacturer s requirements. It is the responsibility of the approved contractor to advise the Bauder Inspector when the roof is ready for the Final Inspection. - The Final inspection of the waterproofing must be carried out and approved prior to any landscaping being installed. - Please also refer to preliminaries / general conditions. 940 COMPLETION - Roof areas: Clean. - Outlets: Clear. - Work necessary to provide a weathertight finish: Complete. - Storage of materials on finished surface: Not permitted. - Completed membrane: Do not damage. Protect from traffic and adjacent or high level working.

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