Lionel Truss Bridge with Flasher and Piers Owner s Manual
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1 /06 Lionel Truss Bridge with Flasher and Piers Owner s Manual
2 Congratulations! Congratulations on your purchase of the Lionel Truss Bridge with Flasher and Piers! We recommend that you use an Elevated Trestle Set (available separately) or a Graduated Trestle Set (available separately) to bring your O or O-27 gauge track up to the height of the Truss Bridge. Note! A Phillips screwdriver is required for assembly. Table of contents Assembling the Truss Bridge 3-6 Powering the flasher 7 Replacing the lamp 7 Limited Warranty/Lionel Service 8 The following Lionel marks may be used throughout this instruction manual and are protected under law. All rights reserved. Lionel, TrainMaster, Odyssey, RailSounds, CrewTalk, TowerCom, DynaChuff, StationSounds, Pullmor, ElectroCoupler, Magne-Traction, CAB-1 Remote Controller, PowerMaster, Lionel ZW, ZW, PowerHouse, TMCC, Lionelville, Lockon, Wireless Tether, LionMaster, FatBoy, American Flyer, TrainSounds The name FasTrack is used with permission from Pitsco, Inc. 2
3 Assembling the Truss Bridge Follow these steps to assemble the Truss Bridge. Note! If you choose to permanently assemble the Truss Bridge, you may apply any cement intended for use with plastic kits (not included). 1. As illustrated in Figure 1, fit the steel base into the slot on the inside of the side structures. Secure the base to the side structures using the flat-head screws, two on each side. Use flat-head screws to attach the base. Side structure Base Figure 1. Securing the side structures to the base 2. Snap the end panels onto the pins on the side structures. Refer to Figure 2. Side structures Pin End panel Figure 2. End panel installation 3
4 3. As illustrated in Figure 3, slide the four support sections into the grooves in the side structures. Support sections Groove Figure 3. Installing the support sections 4. Snap the two top structures onto the pins on the side structures. Refer to Figure 4. Figure 4. Installing the top structures 4
5 5. Press the lamp housing tabs into the gap between the two top sections and feed the wires into the structure. Refer to Figure 5. Figure 5. Installing the lamp housing 6. After the wires are inserted through the top, route each wire through one of the support sections, down the side structures, and through the metal base as shown in Figure 6. Secure the wires to the side structures using two wire clips per section. Support sections Wire clips Figure 6. Routing the wires 5
6 7. As illustrated in Figure 7, attach the bridge to the rock piers using the four round-head screws, two per side. Note! Two pairs of holes are available on the top of the rock piers. Use the outer holes to position the rock piers entirely under the base for single-bridge applications. Use the outer holes if you would like to place another bridge next to the first, allowing the two bridges to share a pier. Install four round-head screws as shown. Inner hole Outer hole Figure 7. Installing the piers 8. Run your straight sections of FasTrack or traditional O or O-27 gauge track (available separately) across the bridge. You may choose to use a Lionel Elevated Trestle Set (available separately, for O and O-27 gauge layouts, for FasTrack layouts) or a Graduate Trestle Set (available separately, for O and O-27 gauge layouts, for FasTrack layouts) to bring the track to the Truss Bridge. 6
7 Powering the flasher After the bridge has been assembled (see the previous section), you are ready to power the flashing light. To make the proper connections, the ends of the wires must be stripped back 1/8 to 1/4. Caution! Only an adult should perform this task. To strip the wires, use a pair of wire strippers or a sharp knife. Always use care when stripping wires. FasTrack users, twist the bare ends of each wire to the bare ends of the FasTrack Accessory Power Wire. Secure the connections with wire nuts (available separately). 1. Connect one wire to the Power/A terminal on your power supply OR to the #1 terminal on a Lionel Lockon (available separately, ). Refer to Figure Attach the other wire to the Common/Ground/U terminal on your power supply OR to the #2 Lockon terminal. The flashing light will operate when the power supply or track (for Lockon users) is powered up. Truss Bridge base U A U A U A POWER SUPPLY OR OR Figure 8. Power connections Lionel Lockon FasTrack Accessory Power Wire Replacing the lamp Your Truss Bridge is illuminated by one lamp with 12 wires already attached, Lionel part no During the course of normal operations, this lamp may require replacement. Replacement lamps are available from your authorized Lionel Service Center or from Lionel Service in Chesterfield, MI. 1. Disconnect the lamp wires from the power supply or track connection. 2. Route the wires up through the bridge structure, removing the wire clips. 3. Disassemble the bridge light housing by squeezing the ends of the housing and lifting it off the base. 4. Pull the expired lamp out of the base of the housing and install the replacement. 5. Reassemble the bridge, following these steps in reverse order. 7
8 Limited Warranty/Lionel Service This Lionel product, including all mechanical and electrical components, moving parts, motors and structural components, except for light bulbs, is warranted to the original consumer-purchaser, for one year against original defects in materials or workmanship when purchased through an authorized Lionel merchant. This warranty does NOT cover normal wear and tear, light bulbs, defects appearing in the course of commercial use, or damage resulting from abuse or misuse of the product by the purchaser. Transfer of this product by the original consumer-purchaser to another person voids this warranty. Modification of this product voids this warranty. Any warranted product which is defective in original materials or workmanship and is delivered by the original consumer-purchaser to Lionel L.L.C. or an authorized Lionel L.L.C. Service Center, together with proof of original purchase will, at the option of Lionel L.L.C., be repaired or replaced, without charge for parts or labor. In the event the defective product cannot be repaired, and a replacement is not available, a refund of the original purchase price will be granted. Any products on which warranty service is sought must be sent freight or postage prepaid, as transportation and shipping charges are not covered by the warranty. In no event shall Lionel L.L.C. be liable for incidental or consequential damages. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above exclusion may not apply to you. This limited warranty gives you specific legal rights, and you may have other rights which vary from state to state. Instructions for Obtaining Service If service for this Lionel L.L.C. product is required, bring the item, along with your dated sales receipt and completed warranty information to the nearest Authorized Lionel Service Center. Your nearest Lionel Service Center can be found by calling Lionel, or by accessing our Website at If you prefer to send your product back to Lionel L.L.C. for repair in Michigan, you must first call or FAX , or write to Customer Service, P.O. Box 748, New Baltimore, MI , stating what the item is, when it was purchased and what seems to be the problem. You will be sent a return authorization letter and label to ensure your merchandise will be properly handled upon receipt. Once you have received your return authorization and label, make sure that the item is packed to prevent damage during shipping and handling. We suggest that you use the product s original packaging. This shipment must be prepaid and we recommend that it be insured. Please make sure you have followed all of the above instructions carefully before returning any merchandise for service. You may choose to have your product repaired by one of our Authorized Lionel Service Centers after its warranty has expired. A reasonable service fee will be charged. Warranty Information Please complete the information below and keep it, along with your dated sales receipt. You must present this and your dated sales receipt when requesting warranty service. Name Address Place of Purchase Date of Purchase Product Number Product Description 2006 LIONEL L.L.C., CHESTERFIELD, MI UNITED STATES OF AMERICA PRINTED IN KOREA
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