Manufacturer and distributor of the World s most flexible bending machines

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1 Manufacturer and distributor of the World s most flexible bending machines

2 Welcome to Inductaflex All of us at Inductaflex are from the metal working industry. We find forming and heating solutions to help improve your performance and bottom line. We are high performers, each of us lead the field in our expertise and we are always improving.never sitting on our laurels!! Our market locations are: North and South America, Europe, Africa and Middle East Engineering Our design in the UK and manufacture in UK and China We detail using work in SolidWorks 3d and AutoCAD. 1 Our skills welding inspection and management finite element analysis of machinery aluminium extrusion forming metal tube and section bending induction heating and bending

3 Our Services Induction Bending Machines Flexible multi-section bending machines Automatic loading induction benders Portable induction bending machines Induction Heating Solutions Billet re-heating lines for forging and re-rolling Induction hardening systems Pipe tempering lines Aluminium Extrusion Bending Tooling design Machine specification Operator training Heat treatment Complex problem solving for extrusions Specialist Bespoke Bending Machines Large bridge pipe forming machines RHS / Square tube spiralling machines Plate rolling machines Beam cambering machines CNC mandrel pipe bending machines for Schwarze Robitec 2

4 Induction Bending Machines Why choose an Inductaflex bending machine? Most flexible induction pipe bending machines on the market Quickest toolset up and cycle time Most economic to run with patented technology The most affordable induction forming solution when compared to other machines Simple to operate with PLC operation Designed / manufactured by Craig Barnshaw, UK Inductaflex s range of induction bending machines are designed for bending round and square pipe, beams and joists, and many other special shapes. 3 Materials bent include Carbon Steel pipe, Stainless Steel and its alloys, forged and spun cast pipe, clad pipe.

5 Pipe bending capacity The entire range of pipes can be induction bent from 3 (76mm) cast pipes up to 84 2,000mm The standard radii range is 3d to 10d however the machine is capable of bending up to 300 metre / 1000ft radii using specialist tooling. Typical applications include line pipe bending, road gantries and signs, bridge tube bending, mining and quarry pipes, petrochemical piping. Square and Rectangles We have more structural section bending experience than any other induction bending machine manufacturer. If the result matters, Inductaflex should be your 1st choice. Beam bending capacity All sizes of square tubes can be curved with minimum distortion. The results are far superior to any other induction bending machine manufacturer. The specialist tooling having been developed at the World s largest structural steel bending company. Typical applications include, curved metal sections for renewable and offshore constructions, curved structural sections in buildings, parts for mining and quarry equipment. Inductaflex machine range IF-160 IF-250 IF-350 IF-500 IF-1000 IF-2000 Pipe 14" x 5/8" 20" x 3/4" 24" x 1" 30" x 1 1/4" 44" x 60mm 84" x 70mm 12"x 3/4" 14" x 1" 16" x 1 1/4" 24" x 1 1/2 Beam strong axis US/CN W14x90 W21x93 W24x162 W36 x 247 W44 x 262 W44 x 335 Beam Euro HE260 HE450 HE600 HE700 HE1000 HE1000 Beam UK UB305 UB457 UB610 UB762 UB1016 UB 1016 Square SHS US/CN 10" x 10" 16" x 16" 20" x 20" 24" x 24" 30" x 30" 40" x 40" Square SHS Euro/UK 250 x x x x x x 700 RHS strong axis US/CN 10" wide 16" wide 20" wide 24" wide 30" wide 40" wide RHS strong axis Euro/UK 250 x x x x x x RHS weak axis US/CN 10" high 16" high 20" high 24" high 30" high 40" high RHS weak axis Euro /UK 250 x x x x x x 300+

6 Induction Heating Solutions Heating Lines Heating systems can be installed to improve your existing process. Usually replacing a gas / furnace heating method. Induction process is often more efficient, quicker and space saving. Billet diameter range from 10mm-200mm. 50Kw Kw lines available Maximum production rate up to 3T/Hour Uniform heating temperature of billet enhances forge / hardening quality. IGBT inversion technology & LC series circuit design achieve energy saving up to 15%-30% compared with SCR technology induction machine 5 Suitable for carbon steel, stainless steel aluminium, brass and copper.

7 Heat Treatment Induction heat treatment systems are efficient and reliable. Both manual and fully automatic heating and quenching systems can be provided. We supply machines for hardening small parts can be hardened up to huge pipe annealing lines. 6

8 Aluminium Extrusion Bending CNC control unit for simple programming of bends Intelligent system learns from the result and corrects Simple to learn the most difficult bends Tooling design and training provided Designed by Craig Barnshaw 27 years experience Market we service include: Railway and rolling stock parts Aerodynamic sections for commercial vehicles Specialist aluminium fabricators Glazing and curtain walling Medical equipment manufactures Automotive and aerospace parts 7 Extrusion Dimensions 15 x 15mm (5/8 x 5/8 ) up to 300mm x 300mm (12 x 12 )

9 Specialist Bespoke Bending Machines Jumbo pipe benders Designed for your project or on-going bridge / pipeline manufacturing program. PLC controlled systems for semi-automatic bending Zero ovality solutions for thin wall bends Portable systems Machines from 30 (762mm) up to 98 (2500mm) Weld pre-heating systems Pre-heating systems that operate in conjunction with your welding system can be manufactured. Suitable for bridge manufacturers, plate and box girder fabricators. Considerable time savings can be made on manual hand and automatic gas heating systems. Advantages Quicker heating time Better heating control Reduced energy waste 8

10 Aluminium extrusion bending Induction bending Induction heating Jumbo pipe benders Flexible Efficient Economic Inductaflex Limited The Timbers Grooms Lane Kemberton Shifnal TF11 9LS United Kingdom t e w +44 (0) sales@inductaflex.com

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