KEIM ETICS-Reno. ETICS 1 Systematic Renovation. PREMIUM is our Standard. ETICS = external thermal insulation composite systems
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1 KEIM ETICS-Reno ETICS 1 Systematic Renovation PREMIUM is our Standard. 1 ETICS = external thermal insulation composite systems
2 ETICS Renovation why? The first thermal insulation composite systems were already processed in the sixties and have continued their triumphal advance until today. The usual thickness of the insulating material at that time was about mm. Today this in no way complies with the energy-related requirements on a building shell. Currently, insulating material thicknesses of up to 200 mm and more are used. Good reasons for ETICS renovation But what do you do with an insulating system that is getting on in years and now, after decades of exposure to wind and weather, needs a facelift or an energy-specific renewal? When the insulated facade shows signs of wear, be it of optical or technical nature, depending on stress and location as well as on the quality of the design then it is time to consider. Algae-ridden, cracked, soiled plasterwork? Facades that have become unsightly with old, but undamaged ETIC systems? Damaged ETIC systems with torn off panels, with vertical, horizontal or diagonal cracks? Too high heating costs, too thin insulating panels, uncomfortable room climate, too low insulating performance and new specifications from the German Energy Conservation Regulations there are many reasons for the renovation of an old external thermal insulation composite system. 2
3 Renovation measures at a glance New look for facades KEIM ETICS Reno offers numerous possibilities to allow facades to return to their former glory and to restore their functionality. A coat of paint, a new plaster system, building up instead of disposal with the KEIM TEC plaster carrier panel or the energy-specific improvement by installing a new ETICS over an old ETICS or a new system. Which renovation measure is the right one for the individual facade depends on the defects and damage on the object and of course on the requirements of the building owner. The different costs of the various measures also play a decisive role here, too. Technically related defects always require a thorough examination of the cause of the damage. Renovation measure scheme Measure Defect Soiling Shrinking cracks Algae & Fungi Plaster cracks Algae & Fungi Panel cracks Energetic renovation Paint-based solution KEIM Novosil x Plaster-based solution, thin-layer/thick-layer KEIM Klassik-Reno KEIM Klassik-Plus-Reno x Plaster-based solution, thick-layer KEIM AquaROYAL- Reno x Plaster carrier panel KEIM TEC- System Dual layering x x x 3
4 Paint-based solution KEIM Novosil Colourful rejuvenation Over the years the facade has become unsightly, is soiled and has hairline cracks; frequently there is growth on the facade, but the ETIC system underneath is undamaged and fully functional in this case it is easy to renovate with KEIM Novosil, the economic, durable renovation paint that is additionally equipped with a preventive protective film. KEIM Novosil is a silicate-based renovation paint with inorganic pigments and mineral fillers. KEIM Novosil is absolutely lightfast, colour stable and extremely weather-resistant. The mineral matte surface and the bright shades of KEIM Novosil provide the unmistakeable appearance of KEIM mineral paints. x 4
5 Paint-based solution KEIM Novosil Whether mineral plasters or artificial resin plasters, KEIM Novosil is steam-permeable and non film-forming due to its special composition, and is therefore excellently suitable for both substrates. KEIM Novosil is ready to paint and easy to apply. Fast and cost-effective Shrinking cracks can be closed using KEIM Novosil-Grob, the systemcompliant silicate-based closing coat. In order to achieve a good closing effect, a brush should preferably be used for application. KEIM Novosil for fast and cost-effective renovation. Defect Remedy Product Soiled old ETICS facade Cleaning 2 coatings Water KEIM Novosil additionally: with algae and fungi infestation additionally: with shrinkage cracks Disinfection Closing coat KEIM Algicid-Plus KEIM Novosil-Grob 5
6 Plaster-based solution KEIM Klassik-Reno/ AquaROYAL-Reno A plaster-based renovation of an old ETIC system is of course used when the facade has the following defects: Reach the goal with new plaster Cracks in the plaster vertical, horizontal, diagonal Crumbling plaster Mechanical damage to the plaster Insufficient optical plaster structure Algae & fungi All of these defects can only be permanently eliminated by the application of a new reinforcement and plaster layer. Additional dowelling is recommended in case of a reworking of the plaster. With KEIM Klassik-Reno and KEIM AquaROYAL-Reno, two variants for plaster-based renovation are available to choose from. Both systems are based on the products of the corresponding ETIC systems, but without the use of insulating panels. 6
7 KEIM Klassik-Reno KEIM AquaROYAL-Reno Conventional as a thin-layer compound KEIM Klassik-Reno is a thin-layer, KEIM Klassik-Plus-Reno is a thick-layer, mineral renovation system, the corresponding products of which are listed in the table below. KEIM Klassik-Reno is excellently suitable for the remedial treatment of plaster cracks and cracks resulting from the old reinforcement layer. Mechanical damage and crumbling plaster can also be permanently remedied using KEIM Klassik-Reno. Defects in the plaster structure, such as e.g. scaffold attachment points can be easily repaired using KEIM Klassik- Reno; the choice of different plaster structures offers the possibility of redesigning the facade. Together with the new coat of KEIM Soldalit, the house will return to its former glory. If the facade is also affected by algae and fungi, KEIM Aqua-ROYAL-Reno is the ideal solution. Because in the renovation of existing ETIC systems, we concentrate on the optimisation of the humidity content of coatings and make use of the laws of building physics for the prevention of algae with the hydroactive, mineral, thick-layer and biocide-free system KEIM AquaROYAL- Reno. Building physics instead of biocide! Hydro-active as a thick-layer compound Defect Remedy Product Klassik-Reno Klassik-Plus- Reno AquaROYAL- Reno vertical, horizontal or diagonal plaster cracks insufficient plaster Cleaning Primer if necessary Reinforcement with suitable wire mesh Pulverkleber 90 + glass fibre wire mesh 4x4 Water Indulaqua Armierungsmasse glass fibre wire mesh medium 6x6 AquaROYALreinforcement mortar + glass fibre wire mesh medium 6x6 Top coat of plaster Brillantputz / Indusil Brillantputz / Indusil AquaROYAL- Mineralputz 2 coatings Soldalit Soldalit AquaROYAL-Color additionally: with algae and fungi infestation Disinfection Algicid-Plus additionally: with crumbling plaster Remove parts that can not bear loads continue as above continue as above continue as above additionally: with mechanical damage Possibly repair of the missing spots continue as above continue as above continue as above 7
8 Solution plaster carrier panel KEIM TEC-system Building up instead of disposal that is the concept of renovation with the KEIM TEC plaster carrier panel. Panel cracks in the old ETICS, crumbling plaster over large areas, damaged top plaster layers and faulty reinforcement with an otherwise intact insulation system are the typical application cases for the use of the KEIM TEC panel. The KEIM TEC panel is an extremely stable, mineral and non-combustible plaster carrier panel. Due to its low thickness of 10 mm and the thin-layer mineral plaster build-up, the existing projecting window ledges and roofs are usually sufficient and must not be extended. The KEIM TEC panel is dowelled to the old ETIC system situated underneath it, thus contributing to improved stability of the system. Structural stability certificate acc. to expertise no The new facade is also capable of withstanding high mechanical stress and is safe from vandalism. KEIM TEC panel: stable, mineral, non-combustible Minimum number of dowels per KEIM TEC panel 125 x 120 mm acc. to expertise no Height of building up to 8 m 8 20 m m Load class kn/dowel Area Edge Area Edge Area Edge 0, , , The number of dowels depends on the applicable wind load standard DIN
9 Processing information KEIM TEC-System Gluing Dowelling KEIM TEC panels are closely joined and glued in groups over the full surface. For this, KEIM Pulverkleber-90 is applied over the full surface of the KEIM TEC panel using a 10 mm toothed trowel. KEIM TEC panels can be cut using WIDIA-equipped circular saws. The dowels are set directly following the gluing of the KEIM TEC panels. First of all, drill the holes at an exact right-angle and then, in the second step, mill the recesses for the dowel collars using the KEIM TEC milling tool, so that the dowel can be mounted flush with the surface. The dowel collars are then plastered over with the system-related reinforcing mortar. The glued and dowelled KEIM TEC panels are completely reinforced with the system-related glass fibre mesh and the corresponding reinforcement mortar. Classic plaster surface finishes with rough or striated texture are created using KEIM Brillantputz, the mineral, thin-layer, lightweight render and KEIM AquaROYAL-Mineralputz, the hydroactive finish render. With KEIM Soldalit, the only true sol-silicate paint and KEIM AquaROYAL-Color, the unique silica-sol silicate paint with hydrophilic surface and hydroactive properties, the facades maintain their original colour and attractive appearance for a long time. KEIM Soldalit and KEIM AquaROYAL-Color stand for optimal protection and durable beauty. Reinforcement Final plaster coating and paint Defect Remedy Product Panel cracks (due to insufficient gluing of the insulating panels) Cleaning Create a substrate suitable for gluing Full-surface gluing of the KEIM TEC panels Dowelling of the KEIM TEC panels Pulverkleber-90 (powder adhesive) Building authority approved dowels, e.g. ejotherm STR U Klassik-Reno Klassik-Plus-Reno AquaROYAL-Reno Reinforcement with suitable fibre glass mesh Pulverkleber-90 (powder adhesive) + Glasfaser-Gittermatte 4x4 (mesh) Armierungsmasse Glasfaser-Gittermatte Medium 6x6 (mesh) AquaROYAL-Armierungsmörtel + Glasfaser-Gittermatte Medium 6x6 (mesh) Top coat of plaster Brillantputz / Indusil AquaROYAL-Mineralputz Two coatings Soldalit AquaROYAL-Color additionally: with algae and fungi infestation Desinfection Algicid-Plus 9
10 Premium solution with dual benefit Upgrade for existing ETICS Upgrading is economical and ecological Saving energy our best energy source. In the eighties, the Federal Government used this slogan to plead for the responsible handling of energy. But what do you do with an old ETIC system that no longer complies with today s requirements due to too low insulation thicknesses? The anyway costs such as the scaffold, reinforcement, top plaster and paint would occur in any case. This way the additional costs bring a substantial additional benefit by means of the improved energy-related balance and the optical rejuvenation of the renovated building. By installing an additional thermal insulation layer - meaning new ETICS on top of old ETICS the facade is whipped into shape as far as energy is concerned, and defects such as soiling, algae and fungi, cracks in the plaster and panel cracks are automatically repaired at the same time. This is clearly cheaper than demolition and re-building double benefit with low extra costs. An upgrade is well worth it, even when comparing costs with the simple renovation of an old ETICS with reinforcement, top plaster coat and paint. Here only the costs of insulating panels, adhesive, window ledges and new connections are involved. Through the upgrade, the building to be renovated can be improved with regard to energy right up to passive house standards, apart from achieving the fulfilment of the German Energy Conservation Regulations. When upgrading an old ETICS, its insulating effect is still used and the disposal costs incurred by demolition work are saved. The reduction of heating costs also represents a substantial savings potential, particularly with regard to increasing energy prices. The renovation of an old ETICS with an upgrade system is the premium solution from both an ecological and economical point of view. Advantages of upgrading an existing ETICS 1. Improvement of the building shell with regard to energy possible right up to passive house standards 2. Reduction of heating costs 3. Active climate protection by reducing the CO 2 emission 4. Less waste due to the use of the old ETICS 5. Elimination of defects and renewal of the appearance 6. Optical rejuvenation of the facade 10
11 Processing information ETIC Upgrade System Easy processing Requirements on the old ETICS The installation of an upgrade system is very simple. As the new ETIC system is installed over the existing ETIC system, all known processing steps are to be performed as usual. Increased requirements are only demanded of the substrate assessment (old ETICS). For instance, the type and condition of the existing wall and old system structure as well as the stability and load-bearing capacity are required for the assessment of the suitability of the old system to be upgraded. For this purpose the ETICS is preferably opened up at several points of the building. Both EPS and mineral wool insulating panels are used for the new insulation layer. The insulating panels are always glued and dowelled. Quantity and arrangement of the dowels are performed as usual in accordance with DIN The minimum insulating panel thickness of the new system is 40 mm. Legally required fire protection measures in form of plinth protection barriers, fire barriers or collapse protection must be installed for systems with EPS panels in old or new systems. The upgrade system for ETICS is regulated in the German General Building Approval Z in connection with Z Requirements on the new ETICS Overall system old + new Maximum permissible overall thickness mm 1) Maximum permissible overall weight 2) EPS/HWL* + EPS kg/m² EPS/HWL* + MW-HD/MW-Lamella kg/m² EPS/HWL* + MW-panels kg/m² MW-panels/MW-Lamella + MW-panels/MW-Lamella kg/m² MW-panels/MW-Lamella + EPS kg/m² *Overall 1) The approval weight provisions = old (reinforcement of the new + system top coat apply of plaster for the ) + minimum new (insulating thickness material of the + new adhesive system. + reinforcement 2) Overall weight + top = coat old (reinforcement of plaster) + top coat plaster) + new (reinforcement + top coat plaster) * HWL= Wood-wool building panels 11
12 KEIM ETICS Reno Paint-based solution Plaster-based solution Plaster carrier panel KEIM TEC Premium solution upgrading With KEIM ETICS Reno we offer in any case the individual measure for the renovation of insulating systems including consultation. Reliable competent - sustainable KEIMFARBEN GmbH Keimstraße 16 D Diedorf Fon +49 (821) Fax +49 (821) Frederik-Ipsen-Straße 6 D Luckau Fon +49 (35456) Fax +49 (35456) KEIMFARBEN consistently mineral Stand 03/2015 engl. info@keimfarben.de
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