MESP TECHNICAL SPECIFICATION FOR ELECTRIC CABLE 70mm 2 FLEXIBLE TINNED COPPER CONDUCTOR 3.3kV EPR INSULATED WITHOUT METALLIC SCREEN

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1 Engineering Specification Electrical Networks MESP TECHNICAL SPECIFICATION FOR ELECTRIC CABLE 70mm 2 FLEXIBLE TINNED COPPER CONDUCTOR 3.3kV EPR INSULATED WITHOUT METALLIC SCREEN Version: 1 Issued: November 2014 Owner: Engineering Division Approved By: Pat Kelly Head Engineer (Electrical) PRINTOUT MAY NOT BE UP-TO-DATE; REFER TO METRO INTRANET FOR THE LATEST VERSION

2 Approval Amendment Record Approval Date Version Description 25/10/ New document created PRINTOUT MAY NOT BE UP-TO-DATE; REFER TO METRO INTRANET FOR THE LATEST VERSION Page 2 of 8

3 Table of Contents Purpose... 4 Abbreviations... 4 Definitions... 4 References & Legislation Standards Latest Issues and Amendments... 5 Service Conditions... 5 Cable Details and Ratings... 5 Testing Type Test Factory Tests Certificate of Conformance Tests after Delivery... 6 Warranty... 6 Information to be Supplied by Supplier... 6 Appendix Technical Data Schedule Form... 7 PRINTOUT MAY NOT BE UP-TO-DATE; REFER TO METRO INTRANET FOR THE LATEST VERSION Page 3 of 8

4 1. Purpose This document is the MTM technical specification for a single core, 70mm 2 tinned copper, stranded Conductor, 3.3kV EPR Insulated, CPE Sheathed Electric Cable without a Metallic Screen. This is the standard Cable for Secondary Insulation Bonding use on the MTM 1500 Volt DC Traction System. 2. Abbreviations A CPE DC EPR k mm MTM UV V Amps Black Chlorinated Polythene Direct Current Ethylene Propylene Rubber Kilo Millimetre Metro Trains Melbourne Ultraviolet Volts 3. Definitions For all technical terms refer to AS/NZS Shall Should Is used as the descriptive word to express a requirement that is mandatory to achieve conformance to the standard. Is used as the descriptive word to express a requirement that is recommended in order to achieve compliance to the standard. should can also be used if a requirement is a design goal but not a mandatory requirement. 4. References & Legislation 4.1 Standards AS/NZS Electric Cables Polymeric Insulated, Part 1 - for working voltages 1.9/3.3 (3.6) kv up to and including 19/33kV AS/NZS 1125 Conductors in insulated electric cables and flexible cords, class 5 IEC Conductors of Insulated Cables IEC Tests on electric and optical fibre cables under fire conditions - Part 1 AS/NZS 3808 Insulating and sheathing materials for electric cables PRINTOUT MAY NOT BE UP-TO-DATE; REFER TO METRO INTRANET FOR THE LATEST VERSION Page 4 of 8

5 4.2 Latest Issues and Amendments Reference to all standards shall be read as a reference to the latest edition of that standard and amendments available at the time of tendering. 5. Service Conditions The Cable is to be used on the MTM 1500 Volt DC Electric Traction System. This System consists mainly of an overhead catenary wiring construction that is susceptible to lightning, switching surges and short-circuits. The Cable shall be suitable for use when installed directly under ground, in ducting, conduit, on cable racks or trays either protected or exposed to the weather and ultra-violet radiation. 6. Cable Details and Ratings Rated Voltage 3.3 kv Cores Single-core Conductor Material Copper Tinned Conductor Cross Sectional Area 70mm 2 ± 2mm Nominal outer diameter of cable 16.8mm ±1mm DC 20 C (ohms) Short Circuit Current Rating (20ms) 118.3kA Conductor Stranding Stranded circular compacted, 540/0.4 Conductor Screen Not Required Insulation Material EPR Insulation Colour Neutral Insulation Screen Not Required Metallic Screen Not Required Oversheath Material CPE, UV Stabilised and Fire Retardant Sheath Colour Black Static minimum bending radius 4 times diameter Flexing minimum bending radius 6 times diameter Metre Markings Required *Cable Marking RAILWAY SECONDARY INSULATION BONDING CABLE 70mm² 3.3kV Cable Drum Type Wooden Nominal Length of Cable on Drum To be specified on purchase order * Note: Alternate cable markings cannot be substituted without written approval from MTM Engineering. PRINTOUT MAY NOT BE UP-TO-DATE; REFER TO METRO INTRANET FOR THE LATEST VERSION Page 5 of 8

6 The cable shall be delivered into MTM Central Store. The Central Store is located at E- Gate, Footscray Road, West Melbourne, Victoria Delivery shall take place during business hours Monday to Friday (except Public Holidays) from 0800 till Metro Trains Melbourne shall be notified of any delivery 5-working days prior to delivery. The length of cable on drums will be specified separately on the purchase order. The supplier/manufacturer shall notify MTM if there are changes to the manufacturing process or design since the approval date of this specification. 7. Testing 7.1 Type Test Type Test Certificates shall be supplied on request. 7.2 Factory Tests The cable shall be subjected to Routine Tests at the Manufacturer s Works as described in AS MTM reserves the right to appoint a representative to witness these tests. Seven working days notification shall be given to MTM of intention to carry out factory testing. 7.3 Certificate of Conformance The results of all tests shall be recorded on test certificates. The test certificates shall clearly show the performance of the cable and shall be accompanied by tables showing the actually measured values and all calculations The test certificates shall be forwarded to the Head of Engineering (electrical) within MTM and the results approved by the Head of Engineering (electrical) prior to delivery. 7.4 Tests after Delivery After delivery, the cable will be inspected by the MTM Central Store. The cable may be subjected independent testing as may be considered necessary to determine compliance with this Specification. Any non-compliance with this specification will result in MTM rejecting delivery Cable drum shall be clearly marked with the gross weight and batch number 8. Warranty The Cable shall be warranted by the Supplier against faulty design, materials, processing and workmanship for a minimum of two years after delivery. 9. Information to be Supplied by Supplier The supplier shall insert where provided for all of the information required in the Appendix - Technical Data Schedule Form. Failure to do so may render the offer liable to rejection. PRINTOUT MAY NOT BE UP-TO-DATE; REFER TO METRO INTRANET FOR THE LATEST VERSION Page 6 of 8

7 10. Appendix Technical Data Schedule Form The Tenderer shall supply the following information and guaranteed performance. Compliance Does the cable fully comply with this Specification? YES / NO Manufacturer Name Address Outside Diameter Of Conductor and insulation Operating Voltage Rated Operating Voltage Conductor (mm) (kv) Nominal Area (mm 2 ) Stranding ( / mm) Material Insulation Material Colour Sheath Material and Type Colour Ultra-Violet Stabilised YES / NO PRINTOUT MAY NOT BE UP-TO-DATE; REFER TO METRO INTRANET FOR THE LATEST VERSION Page 7 of 8

8 Short Circuit Current Rating (20 ms) Conductor Weights Weight of Cable Weight of Drum Dimensions of Drum Outside Diameter Width Diameter of Barrel Nominal Length of Cable on Drum (ka) (kg/m) (kg) (m) (m) (m) (m) PRINTOUT MAY NOT BE UP-TO-DATE; REFER TO METRO INTRANET FOR THE LATEST VERSION Page 8 of 8

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