Global extrusion solutions from the technology leader

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Antony Henry
6 years ago
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1 Global extrusion solutions from the technology leader

2 Who we are The founding companies of the group have histories that stretch back to the 1940s, thus making battenfeld-cincinnati one of the oldest companies in the extrusion industry to date. We have not only been doing this for very long, we are also the only company that has been so solely focused on extrusion technology. Due to this approach and the extensive know-how in design and process engineering of a global workforce, the battenfeld-cincinnati group has become the most global and innovative extrusion systems manufacturer in the world. worldwide production locations Austria: Vienna China: Shunde Germany: Bad Oeynhausen and Kempen USA: McPherson, Kansas In addition, the group has a worldwide sales organization and service network. What we stand for our core competences Outstanding technology and global project engineering Extruders and complete extrusion lines from a single source Strong design and production competence for downstream leading solutions, both in terms of performance and energy efficiency Customized, optimized screw design and special in-house metallurgical solutions Strong partnerships along the whole supply chain and R&D cooperations with well-known institutions and associations

3 Your products With our global organization and local production competence centers, we provide extrusion solutions for a wide range of applications: Profile (including WPC/NFC) & sheet Pipe Packaging / Pelletizing Picture: NATURinFORM GmbH Window & door profiles Technical profiles Co-extruded profiles WPC/NFC (decking, siding, railing, fencing) Sheet: integral, free-foamed or co-extruded Profiles for the automotive industry Large diameter pipe Mono- & multi-layer pipe for: Water Drainage Sewage Mining Irrigation Cable duct District heating Gas Micro duct Telecommunications Sanitary systems Thermoforming sheet Calender feeding Multi-layer sheet PVC pelletizing Non-PVC sheet Thermoplastics and pelletizing

4 Examples of extrusion machinery and complete lines for pipe twinex extruder series for PVC pipe (also available for profile and sheet) High-speed 4-layer co-extrusion line equipped with fast dimension change (FDC) system spider 1200 pipe head for PVC pipe with diameters up to 1.2 mm 4-layer PP-R pipe co-extrusion line with helix VSI-T+ pipe die, solex single screw extruder and two uniex as co-extruders Coex set-up for 3-layer pipes with helix VSI-T+ pipe die Complete line for PE-Xa pipe Haul-off pullstream for 2.5 m pipe Cutting device cutstream for a 2.5 m line

5 Examples of extrusion machinery and complete lines for profile & sheet (board) techbex line for technical profiles and tubes Space-saving window profile co-extrusion: conex 63 as co-extruder mounted on twinex extruder Next Generation conex NG extruder with newly designed processing unit Complete extrusion line with fiberex 114 extruder, equipped with an optimized degassing system for WPC/NFC production Complete co-extrusion line for PVC free-foamed sheet (board) Complete extrusion line with fiberex 93-34D extruder particularly suited for medium-output applications (up to 400 kg/h)

6 PP sheet extrusion line with Multi-Touch roll stack Examples of extrusion machinery and complete lines for thermoforming sheet and pelletizing ZSE planetary roller extruder High-speed extruder coextrusion line with roll stack Diverse planetary roller extruder screws PET sheet extrusion line with STARextruder Extruder for pelletizing Multi-Touch roll stack 9-layer sheet co-extrusion line

Significant technological innovations and achievements over the past years Pipe 2010: Green Pipe downstream achieves substantial reduction in energy consumption of cooling section New parallel twin

5 m PO pipe extrusion line worldwide designed and manufactured 2013: GL single screw extruder with high torque motor launched 2013: Next generation helix VSI-T+ PO pipe head uses cooling air for

7 Significant technological innovations and achievements over the past years Pipe 2010: Green Pipe downstream achieves substantial reduction in energy consumption of cooling section New parallel twin screw extruder series twinex presented 2011: First complete 2.5 m PO pipe extrusion line worldwide designed and manufactured 2013: GL single screw extruder with high torque motor launched 2013: Next generation helix VSI-T+ PO pipe head uses cooling air for internal pipe cooling and active melt cooling : Innovative internal pipe cooling system shortens cooling section by up to 45% 2015: FDC (fast dimension change) technology for cost-efficient pipe extrusion introduced Part assembly of a 2.5 m helix PO pipe head 2015: First PO solid-wall pipe line for 2.6 m pipes designed and manufactured 2015: New machine size of high-performance single screw extruder solex achieves outputs of up to 2,750 kg/h (6,000 lbs/hr) for PE-HD applications Presentation of LeanEX: complete, turnkey PO pipe extrusion lines for standard applications up to 630 mm 2016: Launch of solex NG extruder with an extremely powerful and energy-efficient processing unit Development of new vacuum tank series WT New system for quick color change in pipe production (minimum loss of material) Profile 2010: Presentation of the new parallel twinex twin screw extruder series, also available for pipe and sheet (board) 2013: Launch of the space-saving piggyback configuration for profile co-extrusion 2014: Green Profile downstream introduced Special technical solutions for twin-strand lines Re-design of fiberex venting system to achieve higher output levels for WPC/NFC applications 2016: Launch of new conical twin screw extruder series conex NG Development of new twinex EP series for window profile extrusion with the new BC Compact control Thermoforming sheet & packaging solutions 2010: Launch of STARextruders for PET sheet extrusion Multi-Touch roll stack, introduced in : Pelletizing extruder EMS series is re-designed and outputs are improved Introduction of the revolutionary Multi-Touch roll stack technology that achieves high transparency and excellent end product quality due to uniform cooling of the sheet 2013: 10-year anniversary of high-speed extruders for thermoforming sheet with outputs of up to 2,000 kg/h; more than 300 systems sold since their market launch 2014: First adiabatic high-speed extruder delivered (another 10 % energy savings) 2016: Planetery roller extruder ZSE 355/320 for 4.5 t/h PVC sold to China Presentation of Multi-Touch roll stack in XXL-version; the newly developed XXL roll stack shows exceptionally high performance with outputs of more than 3 t/h

Support and training: battenfeld-cincinnati

Consulting & trainin» Inspection & mainte»

Material analysis & t ment (Photo: istock)

titan series, before (photo above) and after

you are Spare parts» Tailored spare parts

barrels for battenfeld-cincinnati extruders

8 Support and training: battenfeld-cincinnati s comprehensive se Support & Training» Consulting & trainin» Inspection & mainte» Energy-saving consu» Forecast assistance f» Material analysis & t ment (Photo: istock) extruserve» Refurbished extruders» Screws & barrels for other brands extruserve: Refurbishments of used extruders; e.g.titan series, before (photo above) and after (photo on the right) Spare parts: wherever you are Spare parts» Tailored spare parts packages» Innovative screw design» Screws & barrels for battenfeld-cincinnati extruders Repairs» Control» New dri extrude» Repairs: controls The battenfeld-cincin

rvice portfolio for customers worldwide Wear analysis: Technical service: g nance contracts lting or

wear specialist carries out measurements on a twin screw extruder barrel Our 24-hour hotline ensures

start-ups, periodic inspections, maintenance and repairs Technical service & upgrades retrofits ves: rs

inspection, field repair» Hotline» Remote diagnostics Repairs & up-grades: Measurement of the layer

maintenance and remote diagnosis carried out by our highly skilled specialists Find the contact details

9 rvice portfolio for customers worldwide Wear analysis: Technical service: g nance contracts lting or key parts echnical depart- Wear analysis» Wear protection consulting WE CARE A battenfeld-cincinnati wear specialist carries out measurements on a twin screw extruder barrel Our 24-hour hotline ensures that enquires can be processed as quickly as possible Experienced service engineers perform on-site start-ups, periodic inspections, maintenance and repairs Technical service & upgrades retrofits ves: rs & downstream screws, gearboxes, & drives nati service portfolio» Commissioning, maintenance, inspection, field repair» Hotline» Remote diagnostics Repairs & up-grades: Measurement of the layer thickness of the coating on a conical twin screw Technical and engineering support via remote maintenance and remote diagnosis carried out by our highly skilled specialists Find the contact details for technical support worldwide at the back of this brochure. See also our more detailed service brochure: We care - wherever you are

battenfeld-cincinnati: Five production sites on three

McPherson, Kansas, USA Founded in: 1977 Employees: ~ 70 Core

Engineering for complete lines for PO and PVC pipe and

battenfeld-cincinnati USA Production site USA McPherson,

Germany Bad Oeynhausen & Kempen battenfeld-cincinnati

Location: Shunde, China Founded in: 1996 Employees: ~ 120

10 battenfeld-cincinnati: Five production sites on three continents and battenfeld-cincinnati USA Location: McPherson, Kansas, USA Founded in: 1977 Employees: ~ 70 Core competences: Production of localized extruders and tooling. Engineering for complete lines for PO and PVC pipe and profile applications. battenfeld-cincinnati USA Production site USA McPherson, Kansas battenfeld-cincinnati Germany Production sites Germany Bad Oeynhausen & Kempen battenfeld-cincinnati Austria Production site Austria Vienna battenfeld-cincinnati (Foshan) Extrusion Systems Ltd. Location: Shunde, China Founded in: 1996 Employees: ~ 120 Core competences: Production of localized extruders, tooling and downstream. Engineering for complete lines for PO and PVC pipe and profile applications.

our worldwide locations several representative offices around

battenfeld-cincinnati Japan Branch office Kawasaki-shi (near

Production site China Foshan, Guangdong battenfeld-cincinnati

1943/44 Employees: ~ 280 Core competences: Production of

Austria extruders, GmbH tooling and roll stacks.

Vienna, pipe applications Austria and packaging Founded

in: 1948 Employees: * 230 Location: Core competence: Kempen,

com/unternehmen/recruiting Watch our machine videos: www.

com/battenfeldcincinnati battenfeld-cincinnati Austria GmbH

11 our worldwide locations several representative offices around the world battenfeld-cincinnati Representative office Moscow battenfeld-cincinnati Japan Branch office Kawasaki-shi (near Tokyo) battenfeld-cincinnati (Foshan) Extrusion Systems Ltd. Production site China Foshan, Guangdong battenfeld-cincinnati Germany GmbH Location: Bad Oeynhausen, Germany Founded in: 1943/44 Employees: ~ 280 Core competences: Production of single screw battenfeld-cincinnati and planetary roller Austria extruders, GmbH tooling and roll stacks. Engineering of Bad Oeynhausen complete lines Location: for PO Vienna, pipe applications Austria and packaging Founded solutions. in: 1948 Employees: * 230 Location: Core competence: Kempen, Germany PVC extrusion Founded in: Employees: ~ 50 Core competences: Production of downstream components for pipe and profile applications. Kempen Be part of our teams in Europe: Watch our machine videos: battenfeld-cincinnati Austria GmbH Location: Vienna, Austria Founded in: 1948 Employees: ~ 190 Core competences: Production of twin screw extruders, tooling and engineering of complete lines for PVC pipe, profile and sheet (board) applications. Competence center for WPC/NFC applications.

12 Our production locations battenfeld-cincinnati Austria GmbH P +43 (1) austria@battenfeld-cincinnati.com SERVICE CONTACTS WORLDWIDE battenfeld-cincinnati (Foshan) Extrusion Systems Ltd. P +86 (757) / china@battenfeld-cincinnati.com battenfeld-cincinnati Germany GmbH P +49 (5731) germany@battenfeld-cincinnati.com battenfeld-cincinnati Austria GmbH service.austria@battenfeld-cincinnati.com P +43 (1) Spare part enquires: spares.austria@battenfeld.cincinnati.com P +43 (1) battenfeld-cincinnati Germany GmbH battenfeld-cincinnati (Foshan) Extrusion Systems Ltd. service.china@battenfeld-cincinnati.com P +86 (0) (0) (0) battenfeld-cincinnati USA battenfeld-cincinnati USA P +1 (620) usa@battenfeld-cincinnati.com Visit us online: service.germany@battenfeld-cincinnati.com P +49 (5731) P +49 (2152) Spare parts enquires: spares.germany@battenfeld.cincinnati.com P +49 (5731) usa@battenfeld-cincinnati.com P (inside USA) P (outside USA) +1 (620) Spare parts enquires: bupp.t@battenfeld-cincinnati.com P +1 (855) You can find the contacts of our Regional Sales Managers and local agents on our website. Edition 03/en: Subject to alterations. As a member of the VDMA s Blue Competence Initiative ( we play our part in promoting sustainable economic development.

Application: pipe. Complete lines for a wide range of plastic pipes & tailored solutions for special pipe applications

Application: pipe. Complete lines for a wide range of plastic pipes & tailored solutions for special pipe applications Application: pipe Complete lines for a wide range of plastic pipes & tailored solutions for special pipe applications Part 1: General processing of plastics Complete, state-of-the-art pipe extrusion systems