Asphalt Pavement Maintenance and Rehabilitation Strategies

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1 Asphalt Pavement Maintenance and Rehabilitation Strategies 2016 CAPTG Workshop: How to Assess and Extend the Service Life of Airfield Pavements Presented by: Genevieve Long, P.E. Monday, September 19, 2016

2 Hot Mix Asphalt Pavements

3 Factors Affecting Performance Traffic/Load Design Environment Materials Maintenance Drainage

4 HMA Distress Type Traffic/Load Fatigue Cracking X Rutting X Climate Materials X Trans/Long Cracking X Block Cracking X Bleeding/Flushing X Weathering/Raveling X Slippage Cracking X Patch Deterioration X X X X ASTM D5340 defines 17 HMA distresses X

5 Pavement Evaluation Provides qualitative information to: Determine causes of deterioration Develop appropriate alternatives Provides quantitative information for: Quantity estimates Assessment of deterioration rates Performing life cycle cost analyses

6 Pavement Evaluation Goal: Fully characterize condition of pavement structure Pavement distress inspections Coring/boring and subsurface testing Falling weight deflectometer (FWD) testing Laboratory analysis of samples Friction testing Roughness testing

7 Effects of Maintenance & Rehabilitation Excellent Preventive Maintenance $$ Rehabilitation Failed $$$$ Age Routine Maintenance

8 Strategies Considered Crack Sealing Surface Treatments HMA Patching HMA Overlays

9 Asphalt Pavement Maintenance and Rehabilitation Strategies CRACK SEALING

10 Crack Sealing Purpose Reduce moisture infiltration to avoid: Weakening base and subgrade layers Stripping or delamination of HMA layers Reduce incompressibles filling cracks Provide support to adjacent pavement Prepare existing pavement for HMA overlay

11 Crack Sealing When is it effective? Proper candidate pavements: No extensive cracking Little or no secondary cracking Little or no raveling/spalling at crack face Good base support Proper preparation and placement

12 Would you crack seal this?

13 Would you crack seal this?

14 Would you crack seal this?

15 Crack Sealing Determining Needs Overall pavement condition Extent of cracking Type and width of crack Type of pavement Sealant material Placement configuration

16 Placement Configurations Material Crack With or without Recess Material Reservoir Simple Flush Fill Band-Aid Crack Standard Reservoir Band-Aid Material Crack With or without Reservoir Standard Reservoir and Band-Aid can have an optional backer rod

17 Standard Reservoir Example

18 Crack Sealing Construction Considerations Reservoir dimensions Clean Dry Adhesion No bubbles Final surface level or slightly recessed

19 Asphalt Pavement Maintenance and Rehabilitation Strategies SURFACE TREATMENTS

20 Surface Treatments Purpose Slow aging process Waterproof surface Prevent stone loss Increase surface friction Improve surface appearance Do NOT improve structural capacity

21 Surface Treatments Types Fog Seals Slurry Seals Microsurfacing Rejuvenators

22 Surface Treatments Fog Seals Light application of diluted slow setting asphalt emulsion Used to seal weathered/aged surfaces Treatment life: 2 to 4 years

23 Surface Treatments Slurry Seals Mixture of fine aggregate, mineral filler, emulsified asphalt, and water Typically < 13 mm (0.5 in) thick Placed and cured fairly quickly Forms rigid wearing course Treatment life: 3 to 7 years

24 Surface Treatments Slurry Seals Benefits Improve appearance Weatherproof surface Fill surface voids Seal multiple, small non working cracks Increase friction

25 Slurry Seals When are they effective? No unstable rutting No fatigue cracking No severe bleeding Cracks with minimal movement

26 Surface Treatments Microsurfacing Always polymer modified Chemically sets Can fill minor stable ruts Designed to be placed up to several stone thickness; can be placed in thicker layers than other surface treatments Can be applied in a broad range of temperature and weather conditions (i.e., at night and during extended construction seasons) Treatment life: 3 to 9 years

27 Surface Treatments Rejuvenators Emulsions that include asphalt, polymer latex, and other additives Softens existing binder Example trade names: Reclamite PASS Topien C GSB 88

28 Surface Treatments Rejuvenators Pre seal Post seal

29 Asphalt Pavement Maintenance and Rehabilitation Strategies HMA PATCHING

30 HMA Patching Purpose Repair localized distress Reduce FOD potential Reduce roughness Extend the service life of the existing HMA Prepare existing pavement for an HMA overlay

31 HMA Patching When is it effective? Hot mix, full depth patches provide maximum effectiveness Not cost effective when: Pavement is extensively deteriorated Structural design is not adequate Principal problem is not corrected Temporary patches are temporary

32 Would you patch this?

33 HMA Patching Cost Considerations Cost Area Repaired

34 HMA Patching Construction Considerations Mark patch boundaries Cut boundaries Clean and repair foundation Apply tack coat Fill the hole with high quality HMA material Compact the patch Cleanup

35 Mark Patch Boundaries Poor Good Cut Boundaries Straight boundaries, recommended rectangular Consider width of equipment Adjacent area-sound pavement

36 Compacting the Patch Overfill to account for volume reduction Maximum lift thickness: ~ 100 mm (4 inches)

37 Compaction Equipment

38 Finished Patch

39 What is wrong here?

40 Asphalt Pavement Maintenance and Rehabilitation Strategies HMA OVERLAYS

41 HMA Overlays Most popular method of airfield pavement rehabilitation for all pavement types Relatively fast and cost effective means for: Correcting surface deficiencies and improving surface characteristics Adding structural capacity Poor performance is NOT uncommon

42 HMA Overlays Selection Considerations Construction feasibility Phasing needs Utilities (lighting, drainage) Grades and clearances Closure times Performance period Funding Loadings Drainage and environment

43 HMA Overlays Thickness Considerations Thin Overlay Thick Overlay Surface Defects Structural Defects

44 HMA Overlays Why do they fail? Improper selection Wrong strategy Inadequate design Insufficient pre overlay repair Poor materials and practices Poor longitudinal construction joints

45 HMA Overlays Supplemental Work Localized pre overlay repair Surface leveling (cold milling or leveling course) Fill/level stable rutting Restore cross slope Improve longitudinal profile Drainage improvements Reflection crack control

46 HMA Overlays Reflection Crack Control Pre overlay repairs Sawing and sealing joints Increased overlay thickness Fabrics Stress absorbing interlayers

47 HMA Overlays Sawing and Sealing Objective: control rate of deterioration Reduces spalling of reflection cracks Candidates should have well defined joints Sawcut must be directly above underlying joint

48 HMA Overlays Sawing and Sealing

49 HMA Overlays Increased Thickness Delays the occurrence of reflection cracking Cracks propagate about 25 mm (1 inch) per year Reduces temperature fluctuations in underlying pavement

50 Asphalt Pavement Maintenance and Rehabilitation Strategies QUESTIONS?

550 Surface Treatments

550 Surface Treatments Table of Contents 550 Surface Treatments... 550-1 550.1 Introduction... 550-1 551 Crack Sealing... 550-1 551.1 Project Selection... 550-1 551.2 Design Considerations... 550-1 552 Chip Sealing... 550-2

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