Insulated Roof & Wall Panels Solutions. Product Data Sheet. Trapezoidal SF Insulated Roof Panel KS1000 RW SF

Transcription

1 Insulated Roof & Wall Panels Solutions Insulated Roof Panel KS1000 RW SF

2 Applications KS1000 RW SF is a secret-fix, trapezoidal profiled insulated roof panel which can be used for building applications with roof pitches of 3 or more after deflection. Available Lengths Standard Lengths m Longer lengths Shorter Lengths (non-standard) Not possible due to shipping container restrictions Below 1.8m Profile example with one cap cover Profile example with three cap covers The number of cover caps per panel width will depend on the purlin centres Purlin Centres No. of Cover Caps Less than Greater than Dimensions, Weight & Thermal Performance Core Thickness (mm) Overall Thickness (mm) U-value (W/m²K) R-value (m² K/W) Weight kg/m² 0.5 / 0.4 Steel The U-values and R-values have been calculated using the method required by the appropriate National Building Regulations 2

3 Insulation Core The KS1000 RW SF insulated roof panel is manufactured with an ECOsafe and FIREsafe polyisocyanurate (PIR) core as standard specification Fire The external and internal faces of the panel to be Class 0 in accordance with the Building Regulations when tested to BS 476: Part 6: 2009 and Part 7: The panel is rated SAA when tested to BS 476: Part 3: 2004 (BS = British Standard). Environmental This ECOsafe system may achieve a Green Guide A+ rating and is subject to project specific assessments. Air Leakage An air leakage rate of 3m 3 /hr/m 2 at 50Pa or less can be achieved when using Kingspan insulated roof and wall panels. Acoustic Sound Reduction Index (SRI) Hz* K 2K 4K 8K SRI (db) * Frequency The KS1000 RW SF insulated roof panel has a single figure weighted sound reduction Rw = 25dB. Biological Materials Substrate Kingspan Spectrum, Kingspan AQUAsafe, and Kingspan CLEANsafe: Material S220GD+ZA hot-dip zinc/aluminium galfan coated steel to BS EN 10346: CLEANsafe 15: Material Hot dip zinc coated to BS EN 10346: 2009, Stainless Steel: Austenitic Grade 304 stainless steel to BS EN 10088: Part 2: 2005 Standard external sheet thickness 0.5mm, standard internal sheet thickness 0.4mm Coatings External Weather Sheet Kingspan Spectrum: Consists of a coated semi-gloss finish with slight granular effect. Coatings Internal Liner Sheet CLEANsafe 15: The coating has been developed for use as the internal lining of insulated panels. Standard colour is bright white with an easily cleaned surface. Kingspan AQUAsafe: The coating has been developed for use as the internal lining of insulated panels to suit high humidity internal environments (class 5 as defined by the Building Regulations). Kingspan CLEANsafe 120: The coating has been developed for use as the internal lining of insulated panels where a high level of cleanliness and hygiene is required, and the panels are to be cleaned down on a regular basis. Stainless Steel: The stainless steel liner has been developed for use as the internal lining of insulated panels in buildings with a very aggressive/corrosive internal environment. Kingspan panels are normally immune to attack from mould, fungi, mildew and vermin. No urea formaldehyde is used in the construction, and the panels are not considered deleterious. Panel End Cut Back Standard Cut Back Eaves Standard Cut Back Endlap Minimum Cut Back Maximum Cut Back Tolerance 75mm 150mm 20mm 300mm Cut to Length -0.05% +0.1% Liner Sheet Length -0.1% +0.1% Cover Width -0mm +3mm Thickness -2mm +2mm 3

4 End Square Handing -3mm +3mm The KS1000 RW SF insulated roof panel can be manufactured in both left to right handed (LH) and right to left handed (RH). Cover Caps Material Maximum Length 0.5mm, to suit weather sheet 8m Note: Only available in plain ended, when being lapped these will need to be notched on-site. Quality & Durability The KS1000 RW SF insulated roof panel is manufactured from the highest quality materials, using state of the art production equipment to rigorous quality control standards, complying with BS EN ISO 9001 standard, ensuring long term reliability and service life. The panel is also being manufactured under Environmental Management System Certification BS EN ISO Compliant to BS OHSAS Occupational Health and Safety. Guarantee Kingspan s guarantee covers the structural and thermal performance for a period of up to 15 years and Kingspan Coating Guarantee for a period of up to 15 years (subject to project specific information). Shipping & Packing KS1000 RW SF insulated roof panels are stacked weather sheet to weather sheet (to minimise pack height). The top, bottom, sides and ends are protected with foam and timber packing and the entire pack is wrapped in plastic. This packaging needs to be accounted for when calculating the number of panels per container see below. Kingspan export its range of Insulated panels and systems worldwide and the standard method of shipment is by Standard shipping containers. The standard container preferred by Kingspan is the closed top 12 metre units. All our shipping information and guidelines are based on this container size The table below shows the number of panels per pack, according to depth. KS1000 RW SF Core Thickness (mm) No of panels per pack 40mm 17 50mm 15 60mm 13 70mm 11 80mm mm 9 115mm 6 120mm 6 137mm 6 150mm 6 Packs cannot exceed 2000kg. A container can hold approximately 4 packs in cross section (width and height). Then to see how many panels can be packed in total in a container, take the internal length of the container (11.8m max) and divide this by the desired panel length, then multiply this result by the number of packs. Eg: 1.4m long, 60mm thick KS1000 RW SF panels = 13 (panels per pack) x 4 (packs)= 52. Then 11.8m (container length) /1.4m (panel length) = 8 pack lengths. In fact this needs to be 7 packs in length to allow for packaging. Therefore 52 x 7 = 364 panels in total in the container. Delivery Off-loading is the responsibility of the client. Site Installation Procedure Site assembly instructions are available from Kingspan Technical Services. Associated s The following products are compatible with the KS1000 RW SF Kingspan Day-Lite Trapezoidal Kingspan Day-Lite Upstand Kingspan Safety Systems: Safepro 2, Safetraxx, Saferidge, Safeside 4

5 Structural Tables Unfactored load/span table (use unfactored calculated design wind load values). Outer Sheet 0.5mm (Steel), Inner Sheet 0.4mm (Steel) Single Span Condition Panel Thickness (mm) Double Span Condition Panel Thickness (mm) Uniformly distributed loads kn/m² Load Types Span L in metres Downwards Suction Downwards Suction Downwards Suction Downwards Suction Downwards Suction Downwards Suction Downwards Suction Downwards Suction Downwards Suction Downwards Suction Uniformly distributed loads kn/m² Load Types Span L in metres Downwards Suction Downwards Suction Downwards Suction Downwards Suction Downwards Suction Downwards Suction Downwards Suction Downwards Suction Downwards Suction Downwards Suction Notes: 1. Values have been calculated using the method described in BS EN 14509: 2013, for medium and light coloured panels. 2. Deflection limit for: downward loading is L/200 and suction loading is L/ The actual wind suction load resisted by the panel is dependent on the number of fasteners used and the purlin thickness as well as the fastener material. 4. The fastener calculation should be carried out in accordance with the appropriate standards. For further advice please contact Kingspan Technical Services. 5. The allowable steelwork tolerance between bearing planes of adjacent supports is +/- 5mm. 6. Load span tables for the panel specifications not shown are available from Kingspan Technical Services. 5

6 KS1000 SF Trapezoidal Secret-Fix Data Kingspan Insulated Panels PTY Ltd PO Box 123, Westville, 3610, South Africa t: +27 (0) info@kingspanpanels.co.za Kingspan Insulated Panels Manufacturing LLC Dubai Investments Park, Jebel Ali Dubai U.A.E, P.O. Box: t +971 (0) info@kingspanpanels.ae 6