SCHEDULE OF RATES DAM AND ALLIED WORKS REFERENCE DATA NOTES ON BASIC RATES DATA FOR SCHEDULE OF RATES
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1 RATES IN THIS FILE ARE LINKED WITH RATES IN BASIC DATA / HIRE CHARGES / LEAD CHARGES FILES TO THE EXTENT THEY ARE RELEVANT. IN THE DIALOG BOX THAT APPEARS ON THE MONITOR SCREEN ON OPENING THIS FILE CLICK ' YES ' AND ' SAVE ' THE FILE. CHANGES MADE IN BASIC DATA / HIRE CHARGES / LEAD CHARGES FILES GET INCORPORATED IN THIS FILE AUTOMATICALLY. ALL DATA IN THIS FILE IS PROTECTED BY PASS WORD. 0 0 SCHEDULE OF RATES DAM AND ALLIED WORKS FOR THE YEAR : CONTENTS PAGES REFERENCE DATA NOTES ON BASIC RATES DATA FOR SCHEDULE OF RATES Jan-00 0
2 DAM AND ALLIED WORKS -- REFERENCE DATA FOR THE YEAR : ITEMS : 1-63 COST OF MATERIALS : Air hose per Rm Rs: Binding wire per kg Rs: Cement 43 Gr per kg Rs: 2.90 Coarse aggregate mm per cum Rs: Coarse aggregate mm per cum Rs: Coarse aggregate mm per cum Rs: Coarse aggregate mm per cum Rs: Concrete admixture ( Super Plasticizer ) per ltr Rs: Copper sheet 16 SWG per kg Rs: Coursed rubble stone 30x30x45 cm per No. Rs: 8.00 Coursed rubble stone 30x30x60 cm per No. Rs: 9.00 Cross bit 50 mm dia per No. Rs: Detonating fuse coil per Rm Rs: 5.00 Detonator delay type per No. Rs: Detonator electric per No. Rs: 8.00 Detonator ordinary per No. Rs: 4.50 Empty cement bag per No. Rs: 1.00 Explosive small dia ( Kelvex-220 ) per kg Rs: Extension rods with coupling sleeve per m length Rs: Fine aggregate / sand per cum ( screened ) Rs: Fine aggregate / sand per cum ( unscreened ) Rs: Geo-textile ( filter fabric ) 250 gsm Rs: G I Pipe 15 mm dia per Rm Rs: G I Pipe 25 mm dia per Rm Rs: Guniting nozzle per No. Rs: Hariyala turfing sods per sqm Rs: Hume pipe with collar 150 mm dia per Rm Rs: Hume pipe with collar 300 mm dia per Rm Rs: J- Bolts for fixing soldiers per No. Rs: 6.50 Jack hammer drill rod 1.5 m per No. Rs: Jack hammer drill rod 2.5 m per No. Rs: Joint filler board 19 mm thick per sqm Rs: M.S Bolts and Nuts per kg Rs: Maxphalt 80 / 100 Grade per kg Rs: PVC water seal 310 mm width per Rm Rs: Rails 30R per t Rs: Reinforcement steel per kg Rs: Shutter fabrication cost per kg Rs: 8.00 Shutter oil per ltr Rs: Stone chips ( at quarry ) per cum Rs: Stone chips ( at dump yard ) per cum Rs: Structural steel angle / channel / flat per kg Rs: Structural steel plate per kg Rs: Sundries ( Lump sum rate for unquantified inputs ) Rs: Through stones 30 x 30 x 65 to 75 cm per No. Rs: 9.50 Un-coursed rubble stones ( at quarry ) per cum Rs: Un-coursed rubble ( at dump yard ) per cum Rs: Water hose ( pressure ) 20 mm dia per Rm Rs: Water proofing compound per kg Rs: Welding electrodes 4 mm dia per No. Rs:
3 Wire mesh ( chain link ) 20 SWG per sqm Rs: ROYALTY CHARGES: Per tonne Earth / Soil / Murum Rs: 2.00 Stone / Coarse aggregate Rs: Fine aggregate / Sand Rs: LEAD, LOADING & UNLOADING CHARGES: 1 km lead Loading Unloading Cement per tonne Rs: Coarse aggregates / Stones per cum Rs: Earth/ Sand per cum Rs: Steel per tonne Rs: HIRE CHARGES OF MACHINERY: Hire charge Fuel charge Crew charge Air compressor 5 cmm per hour (ele ) Rs: Air compressor 7 cmm per hour ( ele ) Rs: Air compressor 8.5 cmm per hour ( diesel ) Rs: Air compressor 8.5 cmm per hour ( ele ) Rs: Angle dozer 90 hp per hour Rs: Batching plant 2 x 1.5 cum per hour Rs: Concrete bucket 1.5 cum Rs: Concrete mixer 300 / 200 ltr per hour ( ele ) Rs: Concrete mixer 600 / 400 ltr per hour ( ele ) Rs: DG set 30 kva per hour Rs: Dumper 5 cum per hour Rs: Grouting machine per hour Rs: Guniting equipment per hour Rs: Ice plant with accessories 30 t / day per hr Rs: Jack hammer per hour Rs: Needle Vibrator 40 mm dia ( ele ) per hour Rs: Needle Vibrator 60 mm dia (ele ) per hour Rs: Pneumatic tamper per hour Rs: Pump ( electric ) 5 hp per hour Rs: Pump ( electric ) 10 hp per hour Rs: Shovel 0.85 cum per hour Rs: Tipper 5 cum per hour Rs: Tower crane 5 tonne per hour Rs: Transformer 250 KVA per month Rs: Vibratory pad foot roller per hour Rs: Waggon drill per hour Rs: Water tanker per hour Rs: Welding set per hour Rs: WAGES OF WORKERS: Per day Bar bender Rs: Blaster licensed Rs: Carpentor Cl- II Rs: Cartman with double bullock cart Rs: Chavali Rs: Crowbar man Rs: Electrician Rs: Fitter shuttering works Rs: Foreman Rs: Helper blasting Rs: Lineman Rs:
4 Maistry Rs: Mason Cl-I Rs: Mason Cl-II Rs: Mazdoor ( cement handling ) Rs: Mazdoor ( Heavy) Rs: Mazdoor ( Light ) Rs: Painter Class-II Rs: Pipe fitter Rs: Stone breaker ( Hammerman ) Rs: Stone chiseller Cl - I Rs: Stone chiseller Cl - II Rs: Tinsmith Rs: Welder / Gas cutter / Marker / Erector Rs: ELECTRIC SUB-STATION MATERIALS: 1 Electric pole with fixtures per No. Rs: Flood light 500 W per Each Rs: Flood light set per Each Rs: Fluoscent tube light 40 W per Each Rs: Fluoscent tube light set per Each Rs: HT / LT Circuit breaker with accessories per set Rs: HT / LT Line conductor per 1000 Rm Rs: PVC Armoured cable 10 sqmm and below per Rm Rs: PVC Armoured cable 16 sqmm per Rm Rs: PVC Armoured cable 25 sqmm per Rm Rs: PVC Armoured cable 70 sqmm per Rm Rs: Demand charges per KVA / month Rs: Energy charges per kwhr Rs: Rate of interest per annum %
5 NOTES ON SCHEDULE OF RATES DAM AND ALLIED WORKS FOR THE YEAR : All notes under ' General Notes on Schedule of Rates ' and ' Notes on Lead, Lift, Loading and un-loading Charges ' are applicable to ' Dam and Allied Works ' also to the extent they are relevant. 2. The basic rates are inclusive of finishing, wastage of materials in handling, incidental works, profit, overheads, small tools / plants, hidden cost on labour etc. 3. The basic rates are inclusive of royalty charges payable on materials. 4. The recovery of royalty charges on materials, wherever applicable, shall be as per the guide lines listed under ' Notes on Royalty charges ' and the amount of royalty charges shall be as per the statement of royalty charges included in this section. 5. Unless otherwise specified the basic rates are inclusive of all lifts. 6. Unless otherwise specified the basic rates are inclusive of standard finish required for concrete surface. 7. The basic rates for concrete items include cost of cleaning / green cutting top surface of previous lift of concrete and providing cement mortar layer before placing concrete for next lift. The proportion of cement mortar shall be same as that of mortar portion in concrete. 8. For concrete, masonry and reinforcement items initial lead of 1km is considered in the basic rate. Additional lead charges for cement and steel shall be worked out by deducting initial lead of 1 km from the total lead and loading and unloading charges shall be allowed in view of rehandling of cement and steel from site store / fabrication yard to work place. Example : Total lead for cement : 100 km Less Rehandling lead included in basic rate : 1 km Net lead for working out additional lead charges : 99 km Additional lead charges : First 5 kms Rs: Next 25 kms Rs: Balance 69 kms Rs: Loading & unloading charges Rs: Total additional lead charges / tonne Rs: Additional lead charges for sand, coarse aggregate, stones and stone chips shall be worked out for total lead involved and 1 km lead charges included in basic rate shall be deducted from total lead charges. No loading and unloading charges shall be allowed since no rehandling lead is involved for these materials. Example : Total lead for sand from approved sand quarry : 15 km Initial lead included in the basic rate in the SR : 1 km Additional lead charges : Lead charges for 5 km Rs: Lead charges for next 10 km Rs: Total lead charges for 15 km /cum Rs: Less 1 km initial lead charges / cum Rs: Rs: Net additional lead charges / cum Rs: No loading and un-loading charges shall be added. 4
6 9. For earth / rockfill embankment works 1 km initial lead is considered in the basic rates. As no storing / stacking and re-handling of materials is involved for these works lead charges for additional lead shall be worked out for total lead including initial lead of 1 km and then the cost of first km lead shall be deducted. No loading and un-loading charges shall be added as the additional lead does not involve re-handling of materials. Example : Total lead for soil from approved borrow area : 2 km Initial lead included in the basic rate in the SR : 1 km Additional lead charges : Lead charges for 2 km Rs: Less Lead charges for 1 km Rs: Additional lead charges / cum Rs: 5.80 No loading and un-loading charges shall be added. 10. Cement content specified for cement concrete works in the item description is based on theoritical design mix computations and is exclusive of wastage and requirement for incidentals. The actual cement content may vary based on trial mix studies. Suitable clause shall be included in tender for regulating payment for any upword or downword variation in cement. 11. The quantities of materials including wastage, requirements for incidentals etc., for working out additional lead charges shall be as per the statement of requirement of materials under this section. 12. The basic rates are exclusive of cost of dewatering and desilting. Wherever, dewatering and desilting are contemplated 2 percent of basic rate shall be added to all items in the estimate towards dewatering and desilting during execution of work. 13. The basic rates are exclusive of cost of site clearing and river diversion arrangements such as coffer dams, bunds, diversion channels etc. Separate sub-estimates shall be prepared for all types coffer dams, bunds, diversion channels etc., and based on such sub-estimates lump-sum provision shall be included in the main estimate for the work. 5
7 DAM AND ALLIED WORKS - DATA RATES SECTION: DAM AND ALLIED WORKS. YEAR : ITEM No: 1 ITEM: Excavation for foundation in all kinds of soil including boulders upto 0.30 m diameter for dam, spillway, intake structure and other appurtenant works and placing the excavated soil neatly in dump area or disposing off the same as directed etc., complete with initial lead upto 1 km and all lifts. DATA: Capacity of shovel bucket : 0.85 cum Capacity of shovel bucket under heaped condition : 1.00 cum Capacity of dumper : 5.00 cum Lead for disposal of excavated soil : Upto 1 km Speed for loaded dumper under haul road condition : 15 km / hr Speed for empty dumper under haul road condition : 20 km / hr Turning and unloading time : 2.00 min Shovel digging and loading cycle per bucket : 20 sec In-situ quantity / bucket for 20 % bulkage on unloading ( 1 / 1.20 ) : 0.83 cum In-situ quantity per load for 5 cum soil ( 5 / 1.2 ) : 4.17 cum Number of buckets per load ( 4.16 / 0.83 ) say : 5 buckets Ideal cycle time for loading 5 buckets ( 5 x 20 / 60 ) : 1.67 min The ideal cycle time for shovel requires spotting of a dumper within 1.67 minutes near the shovel. However, in practice for dam or canal excavation the space available may not permit positioning of dumpers on either side of the shovel. Generally one dumper has to move after loading to position the next dumper for loading. Assuming one extra cycle for shovel, the corrected cycle time for the shovel will be : : 2.00 min Round trip cycle time for dumper: Cycle time of shovel for digging & loading : 2.00 min Time for 1km haulage under load ( 60 / 15 ) : 4.00 min Time for turning and un-loading : 2.00 min Time for 1 km return trip ( 60 / 20 ) : 3.00 min Time for turning and spotting : 0.50 min Total : min No. of dumpers to match corrected cycle time of shovel ( / 2.00 ) : 5.75 Nos Output of dumper / hr with 50 min working / hr ( 50 x 4.17 / ) : cum Output for 5.75 dumpers per day ( 5.75 x x 8 ) say : 834 cum Deploy 6 dumpers for disposal of shovel output of 834 cum. Further, assuming about 95 percent of excavation by deploying shovel and about 5 percent excavation mainly for trimming bed to final profile by manual labour the say : 880 cum Average output of 1 heavy & 1 light mazdoor assumed at 6 cum per day for trimming. Deploy 8 heavy and 8 light mazdoors for 46 cum. Deploy one tipper for disposal of manually excavated soil. RATE ANALYSIS UNIT : cum A. MATERIALS: Sl No Perticulars Unit Quantity Rate Amount 1 NIL TOTAL Rs: 0.00 Add for small Tools and 1% Rs: 0.00 Add for Contractor' 10% Rs: 0.00 Add for Contrators' 5% Rs: 0.00 Total cost of Materials Rs:
8 B. MACHINERY: 1 Shovel 0.85 cum capacity Hour Fuel / Energy charges Hour Dumpers 5 cum capacity 6 Nos Hour Fuel / Energy charges Hour Tipper 5 cum capacity 1 No Hour Fuel / Energy charges Hour TOTAL Rs: Add for small Tools and 1% Rs: Add for Contractor' Profit on DPOL / 10% Rs: Add for Contrators' 5% Rs: Total hire charges of Machinery Rs: C. LABOUR: 1 Crew for Shovel Hour Crew for Dumper Hour Crew for Tipper Hour Maistry Day Heavy mazdoor Day Light mazdoor Day TOTAL Rs: Add for small Tools and 1% Rs: Add for Contractor' 10% Rs: Add for hidden cost on 15% Rs: Add for additional hidden cost on 5% Rs: Add for Contrators' 5% Rs: Total cost of Labour Rs: ABSTRACT: A. Cost of Materials Rs: 0.00 B. Hire charges of Machinery Rs: C. Cost of Labour Rs: Total Rs: Add for enabling 2% Rs: Total cost for cum Rs: Rate per cum Rs: SECTION: DAM AND ALLIED WORKS. YEAR: ITEM No: 2 ITEM: Excavation for foundation in soft rock without blasting including boulders above 0.3 m upto 0.6 m dia for dam, spillway, intake structure and other appurtenant works and placing the excavated material neatly in dump area or disposing off the same as directed etc., complete with initial lead upto 1 km and all lifts. DATA: Capacity of shovel bucket : 0.85 cum Capacity of shovel bucket under heaped condition : 1.00 cum Capacity of dumper : 5.00 cum Lead for disposal of excavated soft rock : 1.00 km Speed for loaded dumper under haul road condition : 15 km / hr 7
9 Speed for empty dumper under haul road condition : 20 km / hr Turning and unloading time : 2.00 min Shovel digging and loading cycle per bucket : 30 sec In-situ quantity per bucket for 30 % bulkage on unloading ( 1 / 1.30 ) : 0.77 cum In-situ quantity per load for 5 cum of soft rock ( 5 / 1.30 ) : 3.85 cum Number of buckets per load ( 3.85 / 0.77 ) say : 5 buckets Ideal cycle time for loading 5 buckets ( 5 x 30 / 60 ) : 2.50 min The ideal cycle time for shovel requires spotting of a dumper within 2.50 minutes near the shovel. However, in practice for dam or canal excavation the space available may not permit positioning of dumpers on either side of the shovel. Generally one dumper has to move after loading to position the next dumper for loading. Assuming one extra cycle for shovel, the corrected cycle time for the shovel will be : : 3.00 min Round trip cycle time for dumper : Ideal cycle time of shovel for digging & loading : 3.00 min Time for 1km haulage under load ( 60 / 15 ) : 4.00 min Time for turning and un-loading : 2.00 min Time for 1 km return trip ( 60 / 20 ) : 3.00 min Time for turning and spotting : 0.50 min Total : min No. of dumpers to match corrected cycle time of shovel ( / 3.00 ) : 4 Nos Output of dumper / hr with 50 min working / hr ( 50 x 3.85 / ) : : cum Output for 4 dumpers per day ( 4 x x 8 ) say : 493 cum Deploy 4 dumpers for shovel output of 493 cum in-situ soft rock. Further, assuming about 95 percent of excavation by deploying shovel and about 5 percent excavation mainly for trimming bed to final profile by manual labour the say : 520 cum Output of 0.5 crowbarman, 1 heavy & 1 light mazdoor assumed at 5.5 cum per day. Deploy 2.5 crowbarman, 5 heavy and 5 light mazdoors for 27 cum. Deploy one tipper for disposal of manually excavated soft rock. RATE ANALYSIS UNIT : cum A. MATERIALS: Sl No Perticulars Unit Quantity Rate Amount 1 NIL TOTAL Rs: 0.00 Add for small Tools and 1% Rs: 0.00 Add for Contractor' 10% Rs: 0.00 Add for Contrators' 5% Rs: 0.00 Total cost of Materials Rs: 0.00 B. MACHINERY: 1 Shovel 0.85 cum capacity Hour Fuel / Energy charges Hour Dumpers 5 cum capacity( 4 Nos) Hour Fuel / Energy charges Hour Tipper 5 cum capacity( 1 No) Hour Fuel / Energy charges Hour TOTAL Rs: Add for small Tools and 1% Rs: Add for Contractor' Profit on DPOL / 10% Rs: Add for Contrators' 5% Rs: Total hire charges of Machinery Rs:
10 C. LABOUR: 1 Crew for Shovel Hour Crew for Dumper Hour Crew for Tipper Hour Maistry Day Crowbarman Day Heavy mazdoor Day Light mazdoor Day TOTAL Rs: Add for small Tools and 1% Rs: Add for Contractor' 10% Rs: Add for hidden cost on 15% Rs: Add for additional hidden cost on 5% Rs: Add for Contrators' 5% Rs: Total cost of Labour Rs: ABSTRACT: A. Cost of Materials Rs: 0.00 B. Hire charges of Machinery Rs: C. Cost of Labour Rs: Total Rs: Add enabling 2% Rs: Total cost for cum Rs: Rate per cum Rs: SECTION: DAM AND ALLIED WORKS. YEAR: ITEM No: 3 ITEM: Excavation for foundation in soft rock requiring blasting including boulders above 0.6 m upto 1.2 m dia. for dam, spillway, intake structure and other appurtenant works and placing the excavated material neatly in dump area or disposing off the same as directed etc., complete with initial lead upto 1 km and all lifts. DATA: Excavation and disposal : Excavation and disposal data same as in Item-2. Output of shovel : 493 cum Manual trimming : 27 cum Total output ( In-situ quantity ) : 520 cum Deploy 0.85 cum shovel for 8 hours for digging and loading. Deploy 4 dumpers 5 cum capacity for disposal of shovel output. Deploy 2.5 crowbarman, 1 stone breaker, 5 heavy and 5 light mazdoors for trimming. Deploy 1 tipper for disposal of trimmed soft rock. Drilling and Blasting : Depth of drilling per hole using jack hammers : 1.40 m Effective depth of pull : 1.25 m Area of excavation for 520 cum ( 520 / 1.25 ) : 416 sqm Grid spacing of holes for soft rock requiring blasting depends on the nature of soft rock at any particular location. For the purpose of rate analysis holes at average spacing of 1.5 times the spacing considered for hard rock is assumed. Grid spacing of holes : 1.50 x 1.80 m Nos. of holes for 416 sqm area ( 416 / 2.7 ) : 154 Nos. Depth of drilling ( 154 x 1.4 ) : 216 m 9
11 Rate of drilling in soft rock requiring blasting per hour : 10 m Time required for drilling with 4 jack hammers ( 216 / 40 ) say : 5.40 hours Deploy 2 air compressors 8.5 cmm capacity and 4 jack hammers for 6.50 hours considering 50 minutes per hour working. Quantity of Explosive at 0.20 kg / cum ( 520 x 0.20 ) : kg Electric detonators at 1 per hole : 154 Nos. Detonating fuse coil : 320 Rm Use rate of materials : Cost of drill rod 1.5 m Rs: / Each Rs: Life of drill rod for drilling in soft rock with reconditioning : 200 m Use rate of drill rod per Rm ( cost / life ) Rs: Length of air hose for drilling per jack hammer : 50 m Cost of 50 m air Rs: / Rm Rs: Life of air hose : 800 hours Use rate of air hose per hr ( cost / life ) Rs: 7.50 RATE ANALYSIS UNIT : cum A. MATERIALS: Sl No Perticulars Unit Quantity Rate Amount 1 Use rate of 1.5 m drill rod Rm Reconditioning 10 % Use rate of air hose 4 Nos. Hour Explosive small dia kg Electric detonators Nos Fuse coil Rm Sundries LS TOTAL Rs: Add for small Tools and 1% Rs: Add for Contractor' 10% Rs: Add for Contrators' 5% Rs: Total cost of Materials Rs: B. MACHINERY: 1 Shovel 0.85 cum capacity Hour Fuel / Energy charges Hour Dumpers 5 cum capacity 4 Nos. Hour Fuel / Energy charges Hour Tipper 5 cum capacity 1 No Hour Fuel / Energy charges Hour Air compressor 8.5 cmm ( ele ) 2 Nos Hour Fuel / Energy charges Hour Jack hammers 4 Nos. Hour Fuel / Energy charges Hour TOTAL Rs: Add for small Tools and 1% Rs: Add for Contractor' Profit on DPOL / 10% Rs: Add for Contrators' 5% Rs: Total hire charges of Machinery Rs:
12 C. LABOUR: 1 Crew for Shovel Hour Crew for Dumper Hour Crew for Tipper Hour Crew for Air compressor Hour Crew for Jack hammer Hour Maistry Day Blaster Day Helper blaster Day Crowbarman Day Stone breaker Day Heavy mazdoor Day Light mazdoor Day TOTAL Rs: Add for small Tools and 1% Rs: Add for Contractor' 10% Rs: Add for hidden cost on 15% Rs: Add for additional hidden 5% Rs: Add for Contrators' 5% Rs: Total cost of Labour Rs: ABSTRACT: A. Cost of Materials Rs: B. Hire charges of Machinery Rs: C. Cost of Labour Rs: Total Rs: Add for enabling 2% Rs: Total cost for cum Rs: Rate per cum Rs: SECTION: DAM AND ALLIED WORKS. YEAR: ITEM No: 4.a ITEM: Excavation for foundation in hard rock of all toughness by blasting including boulders above 1.2 m dia. for dam, spillway, intake structure and other appurtenant works and placing the excavated rock neatly in dump area or stack yard including levelling as directed etc., complete with initial lead upto 1 km and all lifts. DATA: Excavation and disposal : Capacity of shovel bucket : 0.85 cum Capacity of shovel bucket under heaped condition : 1.00 cum Capacity of dumper : 5.00 cum Lead for disposal of excavated hard rock : Upto 1 km Speed for loaded dumper under haul road condition : 15 km / hr Speed for empty dumper under haul road condition : 20 km / hr Turning and unloading time : 2.00 min Shovel digging and loading cycle per bucket : 45 sec In-situ quantity / bucket for 40 % bulkage on unloading ( 1 / 1.40 ) : 0.71 cum In-situ quantity per load for 5 cum of hard rock ( 5 / 1.40 ) : 3.57 cum Number of buckets per load ( 3.57 / 0.71 ) say : 5 buckets Ideal cycle time for loading 5 buckets ( 5 x 45 / 60 ) : 3.75 min The ideal cycle time for shovel requires spotting of a dumper within 3.75 minutes near the shovel. However, in practice for dam or canal excavation, the space available may not permit 11
13 positioning of dumpers on either side of the shovel. Generally one dumper has to move after loading to position the next dumper for loading. Assuming one extra cycle for shovel, the corrected cycle time for the shovel will be : : 4.50 min Round trip cycle time for dumper: Cycle time of shovel for digging & loading : 4.50 min Time for 1km haulage under load ( 60 / 15 ) : 4.00 min Time for turning and un-loading : 2.00 min Time for 1 km return trip ( 60 / 20 ) : 3.00 min Time for turning and spotting : 0.50 min Total : min No. of dumpers to match corrected cycle time of shovel ( / 4.50 ) : 3 Nos Output of dumper / hr with 50 min working / hr ( 50 x 3.57 / ) : : cum Output for 3 dumpers per day ( 3 x x 8 ) say : 306 cum Further, assuming about 95 percent of excavation by deploying shovel and about 5 percent excavation mainly for trimming by manual labour, the daily output will be : say : 320 cum Output of 0.5 crowbarman, 1 stone breaker, 1 heavy & 1 light mazdoor assumed at 5.0 cum per day. Deploy 1 crowbarman, 2 stone breakers, 3 heavy and 3 light mazdoors for 14 cum. Deploy 3 dumpers for disposal of excavated hard rock. Deploy 1 tipper for 4 hours for disposal of manually excavated hard rock. Deploy 90 hp dozer for 1 hour for levelling excavated rock in the dump yard. Drilling and Blasting : 32 mm dia jack hammer drilling assumed. Generally for dam works excavation in hard rock is for limited depth to remove top jointed and skin material to expose fresh rock for seating of structure. Therefore, the depth of hole is limited to 0.90 m for rate analysis. Effective depth of hole for jack hammer drilling : 0.80 m Depth of drilling per hole ( ) : 0.90 m Area of excavation for 320 cum ( 320 / 0.8 ) : sqm The burden ( distance of hole from free face of excavation ) is considered at 30 times diameter of hole and spacing of holes is considered at 1.20 times burden. Burden for 32 mm dia jack hammer holes say : 1.00 m Spacing of 1.20 times burden : 1.20 m Grid spacing of holes in m : 1.00 x 1.20 m Nos. of holes for 400 sqm area ( 400 / 1.00 x 1.20 ) : 333 Nos. Depth of drilling ( 333 x 0.9 ) : 300 m Add for secondary drilling for 5 % 0.6 m depth / cum say : 10 m Total : 310 m Rate of drilling in hard rock per hour using jack hammer : 8 m Time required for drilling with 4 jack hammers say : 9.69 hours Deploy 2 air compressors of 8.5 cmm capacity and 4 jack hammers for 12 hours considering 50 min per hour working. Quantity of explosive small dia at 0.3 kg / cum for main blast : : 92 kg Quantity of explosive small dia at 0.2 kg / cum for secondary blast : 3 kg Total quantity of explosive for 330 cum : 95 kg Ordinary detonators for secondary blast : 10 Nos. Electric detonators for main blast : 333 Nos. Fuse coil : 450 Rm Use rate of materials : Cost of drill rod 1.5 m Rs: / Each Rs: Life of drill rod for drilling in hard rock with reconditioning : 150 m Use rate of drill rod per Rm ( cost / life ) Rs: Length of air hose for drilling for each jack hammer : 50 m Cost of 50 m air Rs: / Rm Rs:
14 Life of air hose : 800 hours Use rate of air hose per hr ( cost / life ) Rs: 7.50 RATE ANALYSIS UNIT : cum A. MATERIALS: Sl No Perticulars Unit Quantity Rate Amount 1 Use rate of drill rod 1.5 m long Rm Reconditioning 10 % Use rate of air hose 4 Nos. Hour Explosive small dia kg Ordinary detonators Nos Electric detonators Nos Fuse coil Rm Sundries LS TOTAL Rs: Add for small Tools and 1% Rs: Add for Contractor' 10% Rs: Add for Contrators' 5% Rs: Total cost of Materials Rs: B. MACHINERY: 1 Shovel 0.85 cum capacity Hour Fuel / Energy charges Hour Dumpers 5 cum capacity 3 Nos. Hour Fuel / Energy charges Hour Tipper 5 cum capacity 1 No Hour Fuel / Energy charges Hour Angle dozer 90 hp Hour Fuel / Energy charges Hour Air compressor 8.5 cmm (ele) 2 Nos. Hour Fuel / Energy charges Hour Jack hammers 4 Nos. Hour Fuel / Energy charges Hour TOTAL Rs: Add for small Tools and 1% Rs: Add for Contractor' Profit on DPOL / 10% Rs: Add for Contrators' 5% Rs: Total hire charges of Machinery Rs: C. LABOUR: 1 Crew for Shovel Hour Crew for Dumper Hour Crew for Tipper Hour Crew for Dozer Hour Crew for Air compressor Hour Crew for Jack hammer Hour Maistry Day Blaster Day Helper blaster Day
15 10 Crowbarman Day Stone breaker Day Heavy mazdoor Day Light mazdoor Day TOTAL Rs: Add for small Tools and 1% Rs: Add for Contractor' 10% Rs: Add for hidden cost on 15% Rs: Add for additional hidden cost on 5% Rs: Add for Contrators' 5% Rs: Total cost of Labour Rs: ABSTRACT: A. Cost of Materials Rs: B. Hire charges of Machinery Rs: C. Cost of Labour Rs: Total Rs: Add for enabling 2% Rs: Total cost for cum Rs: Rate per cum Rs: SECTION: DAM AND ALLIED WORKS. YEAR: ITEM No: 4.b ITEM: Excavation for foundation in hard rock of all toughness including boulders above 1.2 m dia. by controlled blasting method and controlling fly-rock by muffling arrangements for dam, spillway, intake structure and other appurtenant structures etc., including placing and levelling the excavated rock neatly in dump area or other place as directed etc., complete with lead upto upto 1 km and all lifts. DATA: Excavation in hard rock by controlled blasting method with arrangements for control of fly-rock is generally adopted where there are structures very close to dam site or for foundation excavation for dam blocks in flood gap portion or for excavation of power house pit / sluice structures near toe of dam blocks. Work requires: - Limiting the depth of holes and use of delay detonators to minimise explosive energy to reduce ground vibrations. - covering blasting area with chain link mesh or waste conveyor belts or waste tyres and sand bags to prevent flying of rock fragments during blasting. Consider drilling by Jack hammers and mucking by deploying Shovel and Dumpers. Drilling and Blasting : The burden ( distance of hole from free face of excavation ) is considered at 30 times diameter of hole and spacing of holes is considered at 1.20 times burden. Burden distance for 32 mm dia jack hammer holes say : 1.00 m Spacing of holes at 1.20 times burden : 1.20 m Grid spacing of holes for 32 mm dia jack hammer holes : 1.00 x 1.20 m Depth of drilling per hole : 0.90 m Effective depth of pull : 0.80 m Rate of drilling in hard rock per hour : 8.00 m Consider 20 m x 30 m area for excavation. Quantity of excavation ( 20 x 30 x 0.8 ) 480 cum Number of drill holes ( 20 x 30 / 1.2 ) : 500 Nos Length of drilling ( 500 x 0.9 ) : 450 m Add for secondary blasting for 5 % 0.6 m / cum : 14 m Total : 464 m 14
16 Drilling output for use of 4 jack hammers / hour : m Time for drilling m per hour : 14.5 hours Deploy 2 air compressors of 8.5 cmm capacity and 4 jack hammers for 17.5 hours for drilling with 50 min per hour working. Quantity of 0.3 kg / cum : kg Add for secondary blasting : 5.00 kg Total : kg Number of secondary blast holes ( 14 / 0.6 ) 23 Nos Ordinary detonators for secondary blasting : 23 Nos. Electric delay 1 per hole for 500 main blast holes : 500 Nos Detonating fuse coil : 700 Rm Disposal of excavated rock: Capacity of shovel bucket : 0.85 cum Capacity of shovel bucket under heaped condition : 1.00 cum Capacity of dumper : 5.00 cum Lead for disposal of excavated hard rock : Upto 1 km Speed for loaded dumper under haul road condition : 15 km / hr Speed for empty dumper under haul road condition : 20 km / hr Turning and unloading time : 2.00 min Shovel digging and loading cycle per bucket : 45 sec In-situ quantity / bucket for 40 % bulkage on unloading ( 1 / 1.40 ) : 0.71 cum In-situ quantity per load for 40 % bulkage of hard rock ( 5 / 1.40 ) : : 3.57 cum Number of buckets per load ( 3.57 / 0.71 ) say : 5 buckets Ideal cycle time for loading 5 buckets ( 5 x 45 / 60 ) : 3.75 min The ideal cycle time for shovel requires spotting of a dumper within 3.75 minutes near the shovel. However, in practice for dam or canal excavation, the space available may not permit positioning of dumpers on either side of the shovel. Generally one dumper has to move out after loading to position the next dumper for loading. Assuming one extra cycle for shovel, the corrected cycle time for the shovel will be : : 4.50 min Round trip cycle time for dumper : Cycle time of shovel for digging & loading : 4.50 min Time for 1km haulage under load ( 60 / 15 ) : 4.00 min Time for turning and un-loading : 2.00 min Time for 1 km return trip ( 60 / 20 ) : 3.00 min Time for turning and spotting : 0.50 min Total : min No. of dumpers to match corrected cycle time of shovel ( / 4.50 ) : 3 Nos Output of dumper / hr with 50 min working / hr ( 50 x 3.57 / ) : : cum Output for 3 dumpers per hour ( 3 x ) say : cum Further, assuming disposal of 95 % rock by shovel and dumper combination and 5 % rock mainly for trimming / cleaning by manual labour and tipper, the quantity of rock to be disposed off by shovel and dumper will be 456 cum. Deploy 1 shovel and 3 dumpers for 12 hours for disposal of 456 cum. Output of 0.5 crowbarman, 0.5 stone breaker, 1 heavy & 1 light mazdoor assumed at 5.0 cum per day. Deploy 2.5 crowbarman, 2.5 stone breakers, 5 heavy and 5 light mazdoors for 24 cum. Deploy 1 tipper for 4 hours for disposal of hard rock obtained by trimming. Deploy 90 hp dozer for 2 hour for levelling excavated rock in the dump yard. Muffling arrangements: For controlling flying of rock fragments during blasting consider covering the blasting area with 20 guage 50 x 50 mm opening chain link mesh and sand bags. Area of chain link mesh for 20 m x 30 m area ( 20 x 30 ) : 600 sqm Add for 10 % 60 sqm 15
17 Add requirement for smooth blast hole area ( ) x sqm Total : 715 sqm Sand bags at 1 per hole 500 Nos. Add requirement for smooth blast holes say : 80 Nos Total : 580 Nos Deploy 10 heavy mazdoors for spreading and removing wire mesh, sand bags etc. Use rate of materials : Cost of drill rod 1.5 m Rs: / Each Rs: Life of drill rod for drilling in hard rock with reconditioning : 150 m Use rate of drill rod per Rm drilling ( cost / life ) Rs: Length of air hose for drilling for each jack hammer : 50 m Cost of 50 m air Rs: / Rm Rs: Life of air hose : 800 hours Use rate of air hose per hr ( cost / life ) Rs: 7.50 Cost of wire Rs: / sqm Rs: Less salvage 10 % Total Rs: Add for replacement of damaged % Rs: Total Rs: Life of wire mesh : 4 uses Use rate of wire mesh / use / sqm ( cost / life ) Rs: Cost of empty cement Rs: 1.00 Rs: 1.00 Cost of sand / bag for Rs: / cum Rs: 2.18 Add for 1 km lead / loading / unloading charges for cum Rs: 1.38 Filling 2 heavy mazdoors per 100 bags/ day Rs: 1.62 Total cost per bag Rs: 6.17 Life of sand bag : 1 use Use rate of sand bag / use / bag ( cost / life ) Rs: 6.17 RATE ANALYSIS UNIT : cum A. MATERIALS: Sl No Perticulars Unit Quantity Rate Amount 1 Use rate of drill rod 1.5 m length Rm Reconditioning 10 % Use rate of 50 m air hose 4 Nos. Hour Use rate of chain link wire mesh sqm Use rate of sand bag Nos Explosive small dia. kg Ordinary detonators Nos Electric delay detonators Nos Fuse coil Rm Sundries LS TOTAL Rs: Add for small Tools and 1% Rs: Add for Contractor' 10% Rs: Add for Contrators' 5% Rs: Total cost of Materials Rs: B. MACHINERY: 1 Shovel 0.85 cum capacity Hour Fuel / Energy charges Hour
18 2 Angle dozer 90 hp Hour Fuel / Energy charges Hour Dumpers 5 cum capacity 3 Nos. Hour Fuel / Energy charges Hour Tipper 5 cum capacity 1 No Hour Fuel / Energy charges Hour Air compressor 8.5 cmm ( ele ) 2 Nos Hour Fuel / Energy charges Hour Jack hammers 4 Nos. Hour Fuel / Energy charges Hour TOTAL Rs: Add for small Tools and 1% Rs: Add for Contractor' Profit on DPOL / 10% Rs: Add for Contrators' 5% Rs: Total hire charges of Machinery Rs: C. LABOUR: 1 Crew for Shovel Hour Crew for Angle dozer Hour Crew for Dumper Hour Crew for Tipper Hour Crew for Air compressor Hour Crew for Jack hammer Hour Maistry Day Blaster Day Helper blaster Day Crowbarman Day Stone breaker Day Heavy mazdoor Day Light mazdoor Day TOTAL Rs: Add for small Tools and 1% Rs: Add for Contractor' 10% Rs: Add for hidden cost on 15% Rs: Add for Contrators' 5% Rs: Total cost of Labour Rs: ABSTRACT: A. Cost of Materials Rs: B. Hire charges of Machinery Rs: C. Cost of Labour Rs: Total Rs: Add for blasting studies & vibration 0.50% Add for enabling 2% Rs: Total cost for cum Rs: Rate per cum Rs: SECTION: DAM AND ALLIED WORKS. YEAR: ITEM No: 4.c ITEM: Excavation for foundation in hard rock of all toughness including boulders above 1.2 m dia. by line drilling and smooth blasting and controlling fly-rock by muffling arrangements for dam, spillway, intake structure and other appurtenant structures etc., including dressing 17
19 sides and bed to required level / profile, placing and levelling the excavated rock neatly in dump area or other place as directed etc., complete with lead upto 1 km and all lifts. Note : i ) 1 m width of excavation along the face to be dressed shall be treated as excavation by line drilling and smooth blasting. ii ) The rate under this item shall be paid only on ascertaining that the surface requiring dressing has come off neatly as per specifications or atleast 50 percent of smooth blast holes are visible for inspection and are spaced at specified interval. iii ) In case, where the above criteria is not fulfilled payment shall be restricted to the rate provided for excavation by normal or controlled blasting as the case may be.. DATA: Excavation in hard rock by line drilling and smooth blasting with arrangements for control of fly-rock is generally adopted where there are structures very close to dam site or for foundation excavation for dam blocks in flood gap portion or for excavation of power house pit / sluice structures near toe of dam blocks. Work requires: - drilling additional holes along the boundary of excavation area and smooth blasting to obtain neat excavated profile minimising over-cuts. - Limiting the depth of holes and use of delay detonators to minimise explosive energy to reduce ground vibrations. - covering blasting area with chain link mesh or waste conveyor belts or waste tyres and sand bags to prevent flying of rock fragments during blasting. Consider drilling by Jack hammers and mucking by deploying Shovel and Dumpers. Drilling and Blasting : Consider 20 m x 30 m area for excavation. For obtaining neat side face blast holes are to be drilled at closer interval along the boundary of excavation. Only alternative holes are to be charged and blasted along with main blast. Electric delay detonators are to be used to control ground vibrations. Consider 1 m width of excavation along the boundary as area requiring line drilling and smooth blasting and requirement of neat excavated surface for two sides. Depth of drilling per hole 0.90 m Effective depth of pull per hole 0.80 m Quantity of excavation ( ) x 1 x cum Consider spacing of peripheral holes at 10 times diameter of hole. Spacing of peripheral holes : 0.33 m Number of boundary holes on two sides ( ) / 0.33 : 152 Nos Depth of 0.9 m per hole ( 152 x 0.9 ) : m Add for secondary blasting for 5 % 0.6 m / cum : 1.2 m Total : m Rate of drilling in hard rock by jack hammer 8 m / hr Drilling output for use of 4 jack hammers / hour : m Time for drilling m per hour : 4.3 hours Deploy 2 air compressors of 8.5 cmm capacity and 4 jack hammers for 5.5 hours for drilling with 50 min per hour working. Quantity of 0.25 kg / cum : kg Add for secondary blasting : 0.50 kg Total : kg Ordinary detonators for secondary blasting : 2 Nos. Electric delay 1 per alternate smooth blast holes : 76 Nos Detonating fuse coil : 140 Rm Disposal of excavated rock: Capacity of shovel bucket : 0.85 cum Capacity of shovel bucket under heaped condition : 1.00 cum Capacity of dumper : 5.00 cum 18
20 Lead for disposal of excavated hard rock : Upto 1 km Speed for loaded dumper under haul road condition : 15 km / hr Speed for empty dumper under haul road condition : 20 km / hr Turning and unloading time : 2.00 min Shovel digging and loading cycle per bucket : 45 sec In-situ quantity / bucket for 40 % bulkage on unloading ( 1 / 1.40 ) : 0.71 cum In-situ quantity per load for 40 % bulkage of hard rock ( 5 / 1.40 ) : : 3.57 cum Number of buckets per load ( 3.57 / 0.71 ) say : 5 buckets Ideal cycle time for loading 5 buckets ( 5 x 45 / 60 ) : 3.75 min The ideal cycle time for shovel requires spotting of a dumper within 3.75 minutes near the shovel. However, in practice for dam or canal excavation, the space available may not permit positioning of dumpers on either side of the shovel. Generally one dumper has to move out after loading to position the next dumper for loading. Assuming one extra cycle for shovel, the corrected cycle time for the shovel will be : : 4.50 min Round trip cycle time for dumper : Cycle time of shovel for digging & loading : 4.50 min Time for 1km haulage under load ( 60 / 15 ) : 4.00 min Time for turning and un-loading : 2.00 min Time for 1 km return trip ( 60 / 20 ) : 3.00 min Time for turning and spotting : 0.50 min Total : min No. of dumpers to match corrected cycle time of shovel ( / 4.50 ) : 3 Nos Output of dumper / hr with 50 min working / hr ( 50 x 3.57 / ) : : cum Output for 3 dumpers per hour ( 3 x ) say : cum Deploy 1 shovel and 3 dumpers for 1 hour for disposal of 40 cum. Deploy 0.5 crowbarman, 0.5 stone breaker, 1 heavy and 1 light mazdoor for trimming / cleaning. Deploy 90 hp dozer for 0.25 hour for levelling excavated rock in the dump yard. Muffling arrangements: For controlling flying of rock fragments during blasting consider covering the blasting area with 20 guage 50 x 50 mm chain link mesh and sand bags. Area of chain link mesh for 1 m width ( ) x 1 x 1.10 : : 55 sqm Sand bags at 1 per alternate hole for smooth blast holes say : 80 Nos. Requirement of chain link mesh and sand bags for smooth blasting area included under item for excavation by controlled blasting. Hence, separate provision is not considered in this item. Use rate of materials : Cost of drill rod 1.5 m Rs: / Each Rs: Life of drill rod for drilling in hard rock with reconditioning : 150 m Use rate of drill rod per Rm drilling ( cost / life ) Rs: Length of air hose for drilling for each jack hammer : 50 m Cost of 50 m air Rs: / Rm Rs: Life of air hose : 800 hours Use rate of air hose per hr ( cost / life ) Rs: 7.50 RATE ANALYSIS UNIT : cum A. MATERIALS: Sl No Perticulars Unit Quantity Rate Amount 1 Use rate of drill rod 1.5 m length Rm Reconditioning 10 % Use rate of 50 m air hose 4 Nos. Hour Explosive small dia. kg Ordinary detonators Nos Electric delay detonators Nos Fuse coil Rm
21 7 Sundries LS TOTAL Rs: Add for small Tools and 1% Rs: Add for Contractor' 10% Rs: Add for Contrators' 5% Rs: Total cost of Materials Rs: B. MACHINERY: 1 Shovel 0.85 cum capacity Hour Fuel / Energy charges Hour Angle dozer 90 hp Hour Fuel / Energy charges Hour Dumpers 5 cum capacity 3 Nos. Hour Fuel / Energy charges Hour Air compressor 8.5 cmm ( ele ) 2 Nos Hour Fuel / Energy charges Hour Jack hammers 4 Nos. Hour Fuel / Energy charges Hour TOTAL Rs: Add for small Tools and 1% Rs: Add for Contractor' Profit on DPOL / 10% Rs: Add for Contrators' 5% Rs: Total hire charges of Machinery Rs: C. LABOUR: 1 Crew for Shovel Hour Crew for Angle dozer Hour Crew for Dumper Hour Crew for Air compressor Hour Crew for Jack hammer Hour Maistry Day Blaster Day Helper blaster Day Crowbarman Day Stone breaker Day Heavy mazdoor Day Light mazdoor Day TOTAL Rs: Add for small Tools and 1% Rs: Add for Contractor' 10% Rs: Add for hidden cost on 15% Rs: Add for Contrators' 5% Rs: Total cost of Labour Rs: ABSTRACT: A. Cost of Materials Rs: B. Hire charges of Machinery Rs: C. Cost of Labour Rs: Total Rs:
22 Add for blasting studies & vibration 0.50% Add for enabling 2% Rs: Total cost for cum Rs: Rate per cum Rs: SECTION: DAM AND ALLIED WORKS. YEAR: ITEM No: 5 ITEM: Preparing foundation bed for masonry or concrete by benching, stepping, removing all loose material by wedging / chiselling and disposing off the same as directed and cleaning the surface with air and water jet etc.,complete with initial lead upto 50 m and all lifts. DATA: 1 Crowbarman, 1 stone breaker and 1 heavy mazdoor prepare 50 sqm per day. 0.5 heavy mazdoor for air water jet cleaning for 100 sqm area. RATE ANALYSIS UNIT: sqm A. MATERIALS: Sl No Perticulars Unit Quantity Rate Amount 1 NIL TOTAL Rs: 0.00 Add for small Tools and 1% Rs: 0.00 Add for Contractor' 10% Rs: 0.00 Add for Contrators' 5% Rs: 0.00 Total cost of Materials Rs: 0.00 B. MACHINERY: 1 Air compressor 8.5 cmm ( ele ) Hour Fuel / Energy charges Hour Pump 5 hp ( ele ) Hour Fuel / Energy charges Hour TOTAL Rs: Add for small Tools and 1% Rs: 3.39 Add for Contractor' Profit on DPOL / 10% Rs: Add for Contrators' 5% Rs: Total hire charges of Machinery Rs: C. LABOUR: 1 Crew for Air compressor Hour Crew for Pump Hour Stone breaker Day Heavy mazdoor Day Crowbar man Day TOTAL Rs: Add for small Tools and 1% Rs: 5.81 Add for Contractor' 10% Rs: Add for hidden cost on 15% Rs: Add additional hidden cost on 5% Rs: Add for Contrators' 5% Rs: Total cost of Labour Rs:
23 ABSTRACT: A. Cost of Materials Rs: 0.00 B. Hire charges of Machinery Rs: C. Cost of Labour Rs: Total Rs: Add for enabling 2% Rs: Total cost for sqm Rs: Rate per sqm Rs: SECTION: DAM AND ALLIED WORKS. YEAR: ITEM No: 6 ITEM: Preparing foundation bed for cut-off trench filling in rock portion by removing all loose materials by wedging / chiselling and disposing off the same as directed etc., complete with initial lead upto 50 m and all lifts. DATA: 1 crowbar man, 1 stone breaker and 1 heavy mazdoor prepare 50 sqm per day. RATE ANALYSIS UNIT: sqm A. MATERIALS: Sl No Perticulars Unit Quantity Rate Amount 1 NIL TOTAL Rs: 0.00 Add for small Tools and 1% Rs: 0.00 Add for Contractor' 10% Rs: 0.00 Add for Contrators' 5% Rs: 0.00 Total cost of Materials Rs: 0.00 B. MACHINERY: 1 NIL TOTAL Rs: 0.00 Add for small Tools and 1% Rs: 0.00 Add for Contractor' Profit on DPOL / 10% Rs: 0.00 Add for Contrators' 5% Rs: 0.00 Total hire charges of Machinery Rs: 0.00 C. LABOUR: 1 Crowbar man Day Stone breaker Day Heavy mazdoor Day TOTAL Rs: Add for small Tools and 1% Rs: 4.92 Add for Contractor' 10% Rs: Add for hidden cost on 15% Rs: Add for additional hidden cost on 5% Rs: Add for Contrators' 5% Rs: Total cost of Labour Rs:
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