Hip Detail. Construction Details. KS1000 LP/CR Roof. Hip Detail STANDARD ENHANCED ENHANCED STANDARD. Mineral fibre insulation
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1 Hip Detail Hip Detail STANDARD Mineral fibre insulation ENHANCED Hip flashing with 150mm sealed butt straps Panels site cut to suit rake angle Apex dam (Ref: LP1/A) Rake cut profiled filler sealed top and bottom with gun-grade sealant KS1000 LP/LPCB insulated roof panel Alfasbond (FR) canister applied insulation Outer sheet turned up on site with roof pitches below 4 Cover cap Bead of non curing gun-grade sealant 2 No. runs of non-curing gun-grade sealant KS1000 LP/CR Roof Construction Details Air seal - 8mm Ø butyl rubber sealant Internal ridge flashing with 150mm overlap sealed with Vapourflex or gun-grade sealant STANDARD Building Regulations Part L2 Thermal Data fmin = 0.97 Ψ = 0.01 W/mK The above values are only applicable to the components on this detail. Changes to the components will have an effect on the given values. Air seal - 8mm Ø butyl rubber sealant Purlin Cleader angle by steelwork contractor ENHANCED Hip rafter Building Regulations Part L2 Thermal Data fmin = 0.97 Ψ = W/mK The above values are only applicable to the components on this detail. Changes to the components will have an effect on the given values. 291
2 Lean-to Roof Detail Vertical Cladding KS1000 MR/LPCB horizontally laid Air seal - 6mm Ø bead of gun-grade sealant Panel bearer at 1500mm centres PIR insulation board with Alfasbond (FR) canister applied insulation to fill any gaps if required to maintain continuity of insulation Outer sheet turned up with roof slopes below 4 0 Bead of non-curing gun-grade sealant Profiled filler set back 80 to 100mm to prevent bird attack Cover cap KS1000 LP/LPCB insulated roof panel 2 No. runs of non-curing gun-grade sealant Air seal - 8mm Ø butyl rubber sealant Internal ridge flashing with 150mm overlap sealed with air seal - Vapourflex or gun-grade sealant Purlin Building Regulations Part L2 Thermal Data fmin = 0.42 Ψ = 1.16 W/mK The above values are only applicable to the components on this detail. Changes to the components will have an effect on the given values. Rafter 292
3 Lean-to Roof Detail Hip Detail Lean to flashing with 150mm sealed laps Lean to flashing with 150mm sealed laps 75mm min cover 150mm min Ridge flashing with 150mm sealed laps Bead of non-curing gun-grade sealant Apex dam (Ref: LP1) Profiled filler set back 80 to 100mm to prevent bird attack Cover cap KS1000 LP/CR Roof Construction Details KS1000 LP/LPCB insulated roof panel 2 No. runs of non-curing gun-grade sealant Air seal - 8mm Ø butyl rubber sealant Air seal - continuous bead of gun-grade sealant Internal ridge flashing with 150mm overlap sealed with (FR) seal - Vapourflex or gungrade sealant Building Regulations Part L2 Thermal Data fmin = 0.96 Ψ = 0.01 W/mK The above values are only applicable to the components on this detail. Changes to the components will have an effect on the given values. Purlin 293
4 Expansion Joint Expansion joint flashing sealed 150mm laps 20mm x 3mm butyl rubber sealant Zed support with 150mm sealed overlap Site applied rock fibre insulation by others Expansion joint cover cap KS1000 LP/LPCB insulated roof panel 20mm x 3mm butyl rubber sealant Cleader angles by steelwork contractor Air seal - 8mm Ø butyl rubber sealant Purlin Internal expansion flashing with 150mm overlap sealed with air seal - Vapourflex or gun-grade sealant Rafter Cover Cap Expansion Joint Detail External Capping Air seal - 8mm Ø butyl rubber sealant Slotted holes in purlin or cleat to accommodate expansion Building Regulations Part L2 Thermal Data fmin = 0.97 Ψ = 0.05 W/mK The above values are only applicable to the components on this detail. Changes to the components will have an effect on the given values. DIM A (120mm + DIM X) DIM B = = 25mm DIM C Cap Ref Dim X Dim A Dim B Dim C CAPEX/ CAPEX/ CAPEX/ CAPEX/ CAPEX/ Note: Max length 4000mm Colour to match panel weather sheet Gap for expansion DIM X 294
5 Barrel Vault Rooflight Mounted Off Ridge Barrel Vault End Lap 9mm x 3mm butyl rubber sealant GRP barrel vault rooflight system fixed at 225mm centres with 30mm Ø sealed washers Apex dam (Ref: LP1) Bead of non-curing gun-grade sealant Cover cap 75mm end lap Single skin GRP barrel vault rooflight system Double skin GRP rooflight system 2 No. runs of noncuring gun-grade sealant Profiled filler to centre crowns of rooflight 5mm expansion gap Position of 4 no. main fixings with 29mm Ø washers at end lap Main panel fixing at side profile joint KS1000 LP/CR Roof Construction Details KS1000 LP/LPCB insulated roof panel Support bearing plate (Ref: LP2) Barrel Vault End Lap Single skin GRP barrel vault rooflight system GRP barrel vault rooflight system fixed at 225mm centres with 30mm Ø sealed washers In-situ GRP weather seal GRP site applied water deflector 9mm x 3mm butyl rubber sealant 75mm end lap Cover cap over GRP weather seal Centre crowns of rooflight cut back to accept panel end lap (factory formed) External closure flashing Main panel fixing at side profile joint Double skin GRP rooflight system Support bearing plate (Ref: LP2) 5mm expansion gap Position of 4 no. main fixings with 29mm Ø washers at end lap 295
6 Barrel Vault Rooflight Mounted Off Ridge Barrel Vault Side Lap Detail Single skin GRP barrel vault rooflight Self tap screw with 30mm Ø washers at 255mm centres, stitched to galv. support angle 20mm x 3mm butyl rubber sealant Continuous 1.6mm thick galv steel angle for rooflight fixings bulb type rivets at 300mm centres (Ref: LP3) Continuous 1.6mm thick galv. steel zed support for rooflight fixings stitched to panel at 200mm centres (Ref: LP5) 50mm Vapourflex tape or similar 2 runs of 20mm x 3mm butyl rubber sealant between top & bottom galv. support Double skin GRP rooflight system KS1000 LP/LPCB insulated roof panel 1000mm Main fixing at purlin locations 296
7 Barrel Vault Rooflight Mounted Mid Slope Plan View of Upslope Detail Panel side joint KS1000 LP roof panel system Direction of rain water KS1000 LP cover cap In-situ GRP weathering sheet complete with water deflector To ridge To eaves B End of panel joint Panel side joint cut on site to allow water to drain around panel GRP water deflector End of roof panel KS1000 LP/CR Roof Construction Details B Barrel vault rooflight system A A Ribs of rooflight 1000mm Panel centre line to centre line of joint Section A-A Section B-B 297
8 GRP Integral Rooflights Factory Assembled Over 4 Roof Slope Rooflight to Intermediate Detail Triple skin GRP rooflight system Position of 4 No. main fixings with 29mm Ø washers High density filler Rooflight Side lap - Fastener Location Detail 1000mm Cover caps KS1000 LP/LPCB insulated roof panel Cover cap snaps on without external fixings Note: Position cap on rooflight side first Triple skin GRP rooflight system 298
9 GRP Integral Rooflights Factory Assembled Over 4 Roof Slope End lap Detail (Panel to GRP Rooflight) 9mm x 3mm butyl rubber sealant 75mm end lap 5mm expansion gap Triple skin GRP integral rooflight system High density filler Position of 4 No. main fixings with 29mm Ø washers at end laps End lap Detail (GRP Rooflight to Panel) Cover cap KS1000 LP/LPCB insulated roof panel Support bearing plate (Ref: LP2) Main panel fixings at side profile joint KS1000 LP/CR Roof Construction Details 9mm x 3mm butyl rubber sealant 75mm end lap Cover cap KS1000 LP/LPCB insulated roof panel Triple skin GRP integral rooflight system Main panel fixings at side profile joint Support bearing plate (Ref: LP2) Position of 4 No. main fixings with 29mm Ø washers at end laps 5mm expansion gap 299
10 Roof Ventilator Mounted Off Ridge Detail Through Ridge EPDM foam rubber tape thermal break PIR insulation board with alfasbond (FR) canister applied insulation to fill any gaps if required to maintain continuity of insulation Special profiled filler sealed top and bottom KS1000 LP/LPCB insulated roof panel Air seal - 8mm Ø butyl rubber sealant Galvanised channel framing to perimeter of opening Square or rectangular ventilator by others EPDM foam rubber tape thermal break 20mm x 3mm butyl rubber sealant Ridge flashing PIR insulation board with alfasbond (FR) canister applied insulation to fill any gaps if required to maintain continuity of insulation Internal ridge flashing Air seal - 8mm Ø butyl rubber sealant 300
11 Roof Ventilator Mounted Off Ridge Cross Section Through Roof EPDM foam rubber tape Roof Ventilator 20mm x 3mm butyl rubber sealant Verge zed support sealed 150mm laps 20mm x 3mm butyl rubber sealant Purlin KS1000 LP/CR Roof Construction Details Galv. channel framing to perimeter of opening Air seal - 8mm Ø Butyl rubber sealant PIR board insulation site applied alfasbond fire rated (FR) canister insulation to fill any gaps if required to maintain continuity of insulation 301
12 Insulated Flues & Curb Details Penetration Panels KS1000LP/LPCB insulated roof panel Factory made GRP curbed insulated upstand with in-situ curb weathering In-situ GRP is taken over batten cap on down side W+25 W+25 Cap replaced after weathering with the bottom rolled edge of cap removed at in-situ GRP Typical Side Section Flue fixing and final seal by others Flue fixing and final seal by others Vapour seal by others In-situ GRP weathering 25mm 25mm 302
13 Curved Roof Panel Details End Lap Detail Snap-on cover cap over lower cover cap End of cover cap pointed with mastic Cover cap 18mm x 4mm U section butyl rubber sealant 75mm factory formed joint Continuous bead of gun-grade sealant End lap fixing/ stitching screw 2 runs of noncuring gungrade mastic to side joint Factory fitted end lap stitching plate 10mm Max 25mm 75mm 75mm Minimum of 300mm between panel end lap and cover cap end lap KS1000 LP/CR Roof Construction Details Curved Roof Panel Layout Sequence Upslope Panel length (L) Ridge panel with end lap at each panel end Downslope Panel 2 (Crown) Lap angle minimum 1.5 after deflections Panel 1 (Eaves) Panel 3 (Eaves) Building width of between 70m to 100m approx. Minimum 150m radius (R) 303
14 30 Component Details Apex Dam (Ref. LP1) (To suit 25mm filler) mm holes (Ref. LP1) (Ref. LP1/A) mm holes mm holes LP1/A supplied in 3000mm lengths, rake cut on site. Material: Galvanised steel substrate with double sided Plastisol HP200 coating Support Closure Plate (Ref. LP2) Material: Pre-galvanised steel LP3 - Galvanised Steel LP5 - Galvanised Steel * Note: All dimensions in millimetres *Angle determined by Brett Martin to suit curvature of rooflight 304
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