TRI - PAR Die and Mold

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1 TRI - PAR Die and Mold Precision Plastic Injection Molds SPI Class Molds Hot Runner and Conventional Molds Unscrewing and Core Pull Molds Stack Molds Optical and Reflex Molds Multi-material / 2 Shot Molds Insert / Vertical / Shuttle Molds ISO 9001:2000 Certified Custom Plastic Injection Molding 80 Ton to 530 Ton clamp Short and Long Production Runs Hot Runner or Conventional Molds Engineering or Commodity Resins Optical and Reflector Lens Molding Multi-Material Molding Secondary Operations Silk Screening Assembly Packaging Vacuum Testing Lean Mfg Support - JIT delivery Bar Coding Turn-Key Molding Systems Multi-Material / 2-Shot Molds and Molding wwwtri-parcom 421 Stevens Street Geneva, IL phone: fax:

2 Industries Served In Tri-Par s 48 year history we have had the pleasure to serve a variety of high quality industries The following is a partial list of industries served Industries Served: Medical Consumer Products Water Purification Reflective and Optic Lens Construction/Safety Electronics Automotive Telecommunications Consumer / Safety Medical Automotive Consumer / Construction Appliance Consumer Products Consumer Electronics Water / Purification / Filtration Automotive / Electronics / Connectors Construction / Safety wwwtri-parcom

3 Innovative Designs Lower the Cost of Molded Components At Tri-Par Die and Mold every project is an opportunity to reduce your organization s plastic injection piece part cost One example is this uniquely designed mold which provided a 20% piece part savings Mold Features Included: Hot Runner, 8 Cavity, Rack Mounted Core Pull Mold that eliminated the need for an ejection sequence and reduced the mold open stroke from 15 to 3 This innovative design lowered the cycle time 20% over previous mold designs Maximize Your Return on Investment Building high quality molds that are production ready fast with a minimal number of turns prior to production is critical to maximizing the return on investment of a mold The mold shown is an 8 cavity filter core mold with 1,472 shutoffs This mold went from first shots immediately into production TRI - PAR Die and Mold Contact: David Plocinski Ext 16

4 Multi-Material Part Examples Multi-Material Capabilities The people at Tri-Par Die and Mold have been designing and building Precision Injection Molds for over 48 years We have developed the technology and culture necessary to deliver high quality functional appearance parts with complex part geometry where parting line matches and precise shut-offs are critical We have engineered multi-material solutions for over 25 years Tri-Par can take the worry out of adding soft touch or multi-material features to your product Whether your requirements are for injection molds or plastic parts, contact Tri-Par early on in the design process and take full advantage of our many years of experience TRI - PAR Die and Mold Contact: David Plocinski Ext 16

5 Optic and Reflex Lens Reflective Lens Tri-Par has the expertise and knowledge base to tool and mold your most complex lens projects Tri-Par Die and Mold Corporation has been serving Lens manufacturers since its inception Optic or Reflective, Incandescent or LED, Tri-Par has tooled and molded for both LED Optic Lens TRI - PAR Die and Mold Contact: David Plocinski Ext 16

6 Tri-Par Die and Mold Corporation Injection Molding Machine Specifications 16 Machines Engel Sandretto Sandretto JSW Electric Sandretto Sandretto Sandretto HPM Demag Kawaguchi Kawaguchi ES150/50 S8-100 S9-110 J120ELII S9-180 S8-175 S8-225 T A HT 400/ KS400-B K480-I (x2) (x3) (x1) (x1) (x1) (x2) (x1) (x2) (x1) (x1) (x1) Clamp Tonnage (US Tons) 80 Ton 100 Ton 110 Ton 120 Ton 180 Ton 225 Ton 275 Ton 330 Ton 400 Ton 400 Ton 530 Ton Shot Volume (oz PS) 21 oz 42 & 918 oz 42 oz 56 oz 1257 oz 1257 oz 175 oz 180 oz Tie Bar Spacing (in) 1362x x x x x x x x x280 25x25 32x28 Platen Dimensions (in) 20085x x x x x x x x x x401 47x43 Min Mold Height (in) Max Mold Height (in) Max Day Light (in) Ejection Stroke (in) * Core Pulls Yes Yes Yes No Yes Yes Yes Yes Yes No Yes Air Blast No Yes Yes No Yes Yes Yes Yes No No Yes Pneumatic Valve Gates No Yes Yes No Yes Yes Yes Yes No No No Tonnage Control Yes No No Yes Yes Yes Yes Yes Yes No No Clamp Type Toggle Toggle Toggle Toggle Toggle Toggle Toggle Toggle Toggle Toggle Toggle Screw L/D 20:01 21:01 21:01 20:01 21:01 21:01 21:01 20:01 20:01 19:01 20:01 Machine Year / / wwwtri-parcom * Note: S8-175 Sandretto does not have the 4 x16 PKO in the vertical direction

7 Tooling Equipment List Tri-Par Die and Mold Corporation offers a full service mold manufacturing facility Tri-Par capabilities include in-house mold / product design in 2D or 3D format The tool room is conveniently integrated with the molding facility to support the maintenance of production molds The mold manufacturing group has built thousands of high quality molds Our capabilities include Hot / Cold Runner, Multi-Shot, Stack Molds, Insert/ Vertical/Shuttle, Multi-Material/Two Shot, Unscrewing, Gas Assist and Hydraulic / Cam Actions molds Below is a partial list of the mold manufacturing groups equipment list: Software Solidworks D Design Software AutoCAD Surfacing Software AutoCAD Mechanical Desktop 40 Solid Modeler CAMAX Command 3-D CNC Milling Software AutoCAD R2000 Mfg Expert Software Smart Cam 2-D Production Milling Software Electrical Discharge Machining (EDM) Okamoto CNC EDM 24X20X16 travel 4,000 lb table load cap 250 AMP Charmilles Roboform 20 CNC EDM w/tool changer Hansvedt SM 150B/201 EDMs w/readouts Milling / Turning LeBlond/Makino FMC 105/A30 Vertical Machining (2) Bridgeports w/readouts Centers 20 x 40 Hurco Hawk CNC Milling Machine 14 x 31 Lathe AFM 20 Swing Tree VMC 1050/40 Vertical Machining Center 20 x 40 Grinding Other Equipment Hardinge High Speed Bench Lathe 5 Okamoto 16X32 ST Automatic Surface Grinder (4) Okamoto 7X14 Surface Grinders w/ readouts Marvel 8/M8 Power Band Saw Trinco 30 Dry Sandblaster MAS VR4 Radial Arm Drill Press (3) Fork Lift Trucks to 8,000 lb Cutter Grinders Mitutoyo PH Comparator KR Wilson 37G Arbor Press Contact: David Plocinski Ext 16 dplocinski@tri-parcom wwwtri-parcom

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10 TRI - PAR Die and Mold Tooling Request for Quote Contact: David Plocinski Ext 16 dplocinski@tri-parcom

11 Contacts Main Phone: Fax: Website: wwwtri-parcom FTP Site: ftptri-parcom General Management and Sales William Plocinski President Extension: 21 David W Plocinski General Manager Extension: 16 dplocinski@tri-parcom Injection Molding Group Ron Swanson Production Manager Extension: 12 rswanson@tri-parcom Todd Smith Materials and Quality Manager Extension: 15 tsmith@tri-parcom Tooling Group Rick Dall Engineer Extension: 20 rdall@tri-parcom Dave Leverenz Tooling Sales Manager Extension: 27 dleverenz@tri-parcom Cameron Adkins Toolroom Manager Extension: 26 cadkins@tri-parcom General Office Shirley Plocinski Office Manager Extension: 19 splocinski@tri-parcom Cristina Caramay Secretary Extension: 0 or 10 ccaramay@tri-parcom TRI - PAR Die and Mold Contact: David Plocinski Ext 16

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