IT S WHAT S UNDERNEATH THAT COUNTS. MARMOX Board PRO / ULTRA Tile Backer Boards MEMBER OF CMB GROUP

Transcription

1 1 IT S WHAT S UNDERNEATH THAT COUNTS. MARMOX Board PRO / ULTRA Tile Backer Boards MEMBER OF CMB GROUP

2 MARMOX Contents MARMOX Board Tile Backer Boards 1. Introduction 2. MARMOX Board PRO 3. MARMOX Board ULTRA 4. Installation 5. MARMOX Board PRO / ULTRA - Pipe Boxing 6. MARMOX Board PRO / ULTRA - Flex 7. MARMOX Board PRO / ULTRA - Bath- and Shower Basin Panel 8. MARMOX Board PRO / ULTRA - Toiletbox / Installation Panel 9. MARMOX Board PRO - Underfloor Heating 10. Accessories

3 MARMOX BOARD PRO / ULTRA TILE BACKER BOARDS 3 PREAMBLE We serve globally When building or renovating your home, the use of tiles, marble or mosaic provides it with a personal touch. Much attention is paid to a careful choice of colours, dimensions, and the installation itself. However, all those efforts could prove in vain if stress from outside (such as temperature changes, sun, frost, moisture or mechanical stress) cause the delamination of the adhesive, destroying the subconstruction. In fact: It s what s underneath that counts MARMOX Board is the all-in-one solution for waterproofing, insulating and dry-lining. It is lightweight, easy to cut, and can be applied to floors, walls and ceilings as a ready-to-use surface for tiles or plaster. Using MARMOX Board - solutions will give you the reassurance that your finishing will be durably protected and stable. Sustainability Our factory operates a zero waste policy where all waste material from MARMOX Board PRO / ULTRA production is recycled into other less formulation critical products. MARMOX Board PRO / ULTRA does not contain any VOC or emit any dangerous substances. ODP (ozone depletion potential) = zero GWP (global warming potential) = 0,29

4 4 MARMOX Board Tile Backer Boards

5 MARMOX BOARD PRO / ULTRA TILE BACKER BOARDS 5 MARMOX BOARD TILE BACKER BOARDS 1. Introduction MARMOX Board Tile Backer Boards are made of XPS-foam with glass fibre reinforced cement coating. The special XPS-benefit is that its thermal insulation properties are not affected whatsoever by wet or damp conditions. So the boards are resistant against water, moisture and humidity and they are non-capillary, light weight and easy to cut - ideal prerequisites for multi-purpose application, especially in wet room areas. MARMOX Board Tile Backer Boards are recommended for use on walls, floors, and to build or insert wash tables, shelves, claddings, insulations under electric heating wires or partition walls. The options to use the boards are wide and creative. The surface of MARMOX Board Tile Backer Boards is suitable for the application of tiles, mosaic, natural stone, plasters or putties. The boards allow a quick, easy, and creative construction without or reduced drying time. Applications: on walls and floors partition walls bath and shower base panels pipe box toilet box and installation panel wash table, shelf bench, lounger, Hamam (bath room)

6 Composition Composition of MARMOX Board - Tile Backer Boards MARMOX Board - Tile Backer Boards are made from CFC- and HCFC-free extruded polystyrene foam (XPS). The closed cell structure of XPS-foam is water-resistant with good insulation properties. MARMOX Board PRO The surfaces of MARMOX Board PRO are covered from both sides with an alkaliresistant glass fibre mesh embedded in polymerised cement mortar. A newly developed production technology ensures an excellent embedding of the reinforcing glass fibre mesh in the special cement mortar. The characteristic honey comb finishing is the outstanding feature of the very strong and professional MARMOX Board PRO. The mechanical properties of MARMOX Board PRO, such as compressive strength, improved bonding strength and shear strength, are some of the best in the market. MARMOX Board ULTRA MARMOX Board ULTRA are made of extruded polystyrene foam boards, covered on both sides with special polymeric cement mortar, reinforced with alkali resistance glass fiber mesh providing a very special surface texture which ensures a good adhesion to tile adhesive. The extruded polystyrene foam boards are CFC, HCFC and HBCD free. The boards are tough, extra light weight and water resistant. The surface is ready for tiling. The main advantage of MARMOX Board ULTRA is the extraordinary light weight and water vapor proofing properties. The boards are suitable for use as a substrate for tiles in dry as well as wet areas and very humid rooms. The boards are water impermeable and heat insulating. They are very easy to cut and to use and simple to install.

7 MARMOX BOARD PRO / ULTRA TILE BACKER BOARDS Dimensions Dimensions of MARMOX Board PRO and MARMOX Board ULTRA Product Thickness Length Width mm mm mm MARMOX Board / MARMOX Board / MARMOX Board / / / / 900 / MARMOX Board 12,5 12, / / / / 900 / MARMOX Board / / / / 900 / MARMOX Board / / / / 900 / MARMOX Board / / / / 900 / MARMOX Board / / / / 900 / MARMOX Board / / / / 900 / MARMOX Board / / / / 900 / MARMOX Board / / / / 900 / Other dimensions are also available upon request.

8 8 MARMOX BOARD TILE BACKER BOARDS 2. MARMOX Board PRO MARMOX Board PRO are characterised by their honey comb surface finishing. This new innovative finishing provides significant enhanced properties: honey comb surface finishing

9 MARMOX BOARD PRO / ULTRA TILE BACKER BOARDS 9 The glass fibre mesh is fully embedded in special cement mortar, covering the mesh completely, in order to optimise the absorption of mechanical strengths. Due to that MARMOX Board PRO are characterized by excellent mechanical properties. Improved bonding strength of tile adhesive. Increased maximum shear force bond of MARMOX Board PRO. The working load of the MARMOX Board PRO reached more than 60 kg/m 2 in vertical position, if a polymer glue will be used. Increased bending tensile bond strength. cement mortar alkali-resistant glass fibre mesh XPS-foam alkali-resistant glass fibre mesh cement mortar

10 Technical Properties of MARMOX Board PRO Grammage of MARMOX Board PRO: Property Standard / Norm Result grammage (tol.: +/- 10%): MARMOX Board PRO kg/m² MARMOX Board PRO 6 3,70 kg/m² MARMOX Board PRO 10 3,90 kg/m² MARMOX Board PRO 12,5 4,00 kg/m² MARMOX Board PRO 20 4,25 kg/m² MARMOX Board PRO 30 4,60 kg/m² MARMOX Board PRO 40 4,95 kg/m² MARMOX Board PRO 50 5,30 kg/m² MARMOX Board PRO 80 6,40 kg/m² compressive strength with 10% deflection: DIN EN 826 MARMOX Board PRO 50 4,4 kn/m² water absorption after long term immersion: DIN EN MARMOX Board PRO 12,5 MARMOX Board PRO 20 MARMOX Board PRO 30 MARMOX Board PRO 40 <4,4 Vol% <3,7 Vol% <2,7 Vol% <1,9 Vol% fire property DIN EN E* range of temperature - 50 C C tolerances length ± 2 mm width ± 2 mm thickness ± 1 mm *tested on MARMOX Board PRO with 50 mm thickness

11 MARMOX BOARD PRO / ULTRA TILE BACKER BOARDS 11 Technical properties XPS-Polystyrene-foam: Property Standard / Norm Result raw density DIN EN 1602 >30 kg/m³ heat conductivity after 5 years DIN EN ,034 W/mK compressive strength with 10% deflection DIN EN kn/m² water absorption after long term immersion DIN EN <1,0 Vol% capillarity zero Thermal transmission coefficient / thermal resistance of MARMOX Board PRO: Product U-Value [W/(m²K)] R-Value [(m²k)/w] MARMOX Board PRO 4 4,25 0,24 MARMOX Board PRO 6 3,42 0,29 MARMOX Board PRO 10 2,46 0,41 MARMOX Board PRO 12,5 2,09 0,48 MARMOX Board PRO 20 1,44 0,69 MARMOX Board PRO 30 1,02 0,98 MARMOX Board PRO 40 0,79 1,26 MARMOX Board PRO 50 0,65 1,55 MARMOX Board PRO 60 0,54 1,84 MARMOX Board PRO 80 0,42 2,41 MARMOX Board PRO 100 0,34 2,98 declaration of performance (CE): XPS EN13164 T1 CS(10\Y)400 CC(2/1/10)115 WL(T)3)

12 12 MARMOX BOARD TILE BACKER BOARDS 3. MARMOX Board ULTRA A special feature of MARMOX Board ULTRA is the new coating structure, based on a polymer-cement composition with fibreglass mesh. The new feature makes the board lighter and more stiff than the MARMOX Board PRO.

13 MARMOX BOARD PRO / ULTRA TILE BACKER BOARDS 13 The surfaces of MARMOX Board ULTRA are using a specially modified polymer - cement mortar reinforced with an alkali-resistant fiberglass mesh, coated. The specially modified coating and the selected materials result in a direct comparison with MARMOX Board PRO advantages that greatly simplify the handling and processing of MARMOX Board ULTRA: significant weight reduction MARMOX Board ULTRA is noticeably stiffer easier cutting again reduced water absorption alkali-resistant glass fibre mesh polymeric cement mortar XPS-foam polymeric cement mortar alkali-resistant glass fibre mesh

14 Technical Properties of MARMOX Board ULTRA Grammage of MARMOX Board ULTRA Property Test / Norm Result grammage (tol.: +/- 10%): MARMOX Board ULTRA 4 1,30 kg/m² MARMOX Board ULTRA 6 1,35 kg/m² MARMOX Board ULTRA 10 1,50 kg/m² MARMOX Board ULTRA 12,5 1,55 kg/m² MARMOX Board ULTRA 20 1,80 kg/m² MARMOX Board ULTRA 30 2,10 kg/m² MARMOX Board ULTRA 40 2,40 kg/m² MARMOX Board ULTRA 50 2,70 kg/m² MARMOX Board ULTRA 80 2,75 kg/m²

15 MARMOX BOARD PRO / ULTRA TILE BACKER BOARDS 15 Technical properties XPS-Polystyrene-foam: Property Test / Norm Result raw density DIN EN 1602 >30 kg/m³ heat conductivity after 5 years DIN EN ,034 W/mK compressive strength with 10% deflection DIN EN kn/m² water absorption after long term immersion DIN EN <1,0 Vol% capillarity zero fire property DIN EN E Thermal transmission coefficient / thermal resistance of MARMOX Board ULTRA: Product U-Value [W/(m²K)] R-Value [(m²k)/w] MARMOX Board ULTRA 4 3,73 0,27 MARMOX Board ULTRA 6 3,07 0,33 MARMOX Board ULTRA 10 2,27 0,44 MARMOX Board ULTRA 12,5 1,96 0,51 MARMOX Board ULTRA 20 1,38 0,73 MARMOX Board ULTRA 30 0,99 1,01 MARMOX Board ULTRA 40 0,77 1,30 MARMOX Board ULTRA 50 0,63 1,58 MARMOX Board ULTRA 60 0,54 1,87 MARMOX Board ULTRA 80 0,41 2,44 MARMOX Board ULTRA 100 0,33 3,01

16 16 MARMOX BOARD TILE BACKER BOARDS 4. Installation MARMOX Board PRO / ULTRA is suitable for installation on walls and floors. MARMOX Board PRO / ULTRA is very easy to install on floors provided that the underground is prepared to be flat, rigid and clean. A complete embedding of the boards without hollow spaces is required if the boards are used on floors. The boards should be installed in a staggered pattern. An additional mechanical fixing of the boards is possible and we recommend use of 5 nails/screws per m². MARMOX Board PRO / ULTRA is suitable for installation on metal and timber frame walls as well as on brick and concrete walls. It is preferable to install the long side of the board vertically in a staggered pattern. The fastening can be done using screws and/or glue, either applied complete or partial. All available thicknesses of MARMOX Board PRO / ULTRA are suitable for wall application. Boards of 4 mm and 6 mm thickness need to be glued completely without hollows on a stable substrate Installation of accessories Exemplary installation of dowels: Installation for light weight with hollow wall anchor (e.g. soap dish) Installation for more heavy loads (e.g. towel rail) Light installations Installation for more heavy loads MARMOX Board PRO / ULTRA MARMOX Board PRO / ULTRA nailed dowel hollow wall anchor sub-structure filling mortar MARMOX Board PRO / ULTRA flexible cement mortar with glass fibre mesh reinforcement reinforcing mortar

17 MARMOX BOARD PRO / ULTRA TILE BACKER BOARDS Installation on floors General steps for the installation of MARMOX Board PRO / ULTRA on concrete floors 01. The substrate should be levelled, oil and dust free, dry and stable. If necessary, a primer can be applied. 02. We recommend using a flexible cement-based tile adhesive, combed out with a 10 mm trowel, creating a ribbed adhesive bed. The boards have to be fully bedded to ensure no void under them. 03. Align the boards vertically and horizontally in a staggered pattern. 04. When the adhesive is cured, apply the glass fibre mesh to the joints, embedded into flexible tile adhesive. tiles tile adhesive MARMOX Board PRO / ULTRA tile adhesive concrete floor General steps for the installation of MARMOX Board PRO / ULTRA on timber floors 01. All MARMOX Board PRO / ULTRA with a minimum thickness of 10 mm is suitable to be used on timber floors. 02. Timber floors must be dry, rigid, checked for flatness, oil and dust free. 03. The floor must be primed according to the manufacturers instructions before the flexible cement adhesive can be applied with a notched trowel. The boards have to be laid in a staggered pattern, fully bedded to ensure no voids under the boards. 04. When the adhesive is cured, apply fibre glass tape to the joints, embedded into flexible tile adhesive. 05. After the flexible tile adhesive has dried, secure the boards with screws or nails and washers at the rate of 5 fixings per sqm, close to the sides and in the middle of the boards. 06. The floor is now prepared for the intended use. Remark: Please consider the official regulations regarding waterproofing systems, if required. An additional sealing system might be required. tiles tile adhesive MARMOX Board PRO / ULTRA tile adhesive timber floor

18 Installation on walls MARMOX Board PRO / ULTRA on metal and timber frame walls All MARMOX Board PRO / ULTRA with a minimum thickness of 10 mm is suitable for the installation of frame walls. We recommend considering a studs distance of 300 mm if MARMOX Board PRO / ULTRA with 10 mm or 12.5 mm will be used. A studs distance of 600 mm is recommended if boards with 20 mm thickness or more are used. Use galvanised or stainless steel or self-cutting screws with washers. The screws should be at least 20 mm longer than the boards thickness. Working steps: 01. Frame walls 02. Fixing with screws and covering of joints with glass fibre mesh or sealing tape, embedded in a layer of flexible tile adhesive. 03. Once the adhesive has cured, tiles can be fixed and grouted. 04. Ready to use. Remark: Please consider official regulations regarding waterproofing systems, if required. An additional sealing system might be required.

19 MARMOX BOARD PRO / ULTRA TILE BACKER BOARDS MARMOX Board PRO / ULTRA on brick or concrete walls For even, clean and sound walls, use flexible tile adhesive combed out with a notched trowel. Then the boards are thoroughly bedded in a staggered pattern and aligned vertically and horizontally. An additional mechanical fixing with a rate of 5 screws per sqm is recommended if the wall surface bonding capacity is weak and does not allow strong bonding. Cover all joints with glass fibre mesh or sealing tape, embedded in a layer of flexible tile adhesive. For uneven walls use Boards with 20 mm thickness or more. Drill the boards at the place of dowels at the rate of 5 dowels per sqm. Place dabs of tile adhesive on the holes. The boards have to be laid in a staggered pattern, aligned vertically and horizontally. Once the tile adhesive has cured, drill the board through the holes into the wall and insert dowels, washers and screws/nails. Cover all joints with glass fibre mesh or sealing tape, embedded in a layer of flexible tile adhesive. Installation steps: 01. Drill 5 holes per m² at the fixing points of boards, place dabs at the position of the holes on the back side of the boards. 02. Align the boards vertically and horizontally in the right place. 03. Drill through the holes in the boards into the wall, insert dowels and arrange the fixing with screws/nails. 04. Cover all joints with glass fibre mesh or sealing tape, embedded in a layer of flexible tile adhesive.

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21 MARMOX BOARD PRO / ULTRA TILE BACKER BOARDS 21 MARMOX BOARD TILE BACKER BOARDS 5. MARMOX Board PRO / ULTRA - Pipe Boxing MARMOX Board - Pipe Boxing are ideal to cover pipes or for decoration such as trays and shelves. Pre-fabricated pipe boxing saves considerable time at the job site. Dimensions Standard dimensions: Product Thickness Angle Length Length mm mm mm MARMOX Board PRO / ULTRA - pipe boxing 150/ x / MARMOX Board PRO / ULTRA - pipe boxing 200/ x / MARMOX Board PRO / ULTRA - pipe boxing 300/ x / MARMOX Board PRO / ULTRA - pipe boxing 200/ x / Other dimensions are available upon request. MARMOX Board PRO / ULTRA - Pipe Boxing

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23 MARMOX BOARD PRO / ULTRA TILE BACKER BOARDS 23 MARMOX BOARD TILE BACKER BOARDS 6. MARMOX Board PRO / ULTRA - Flex MARMOX Board - Flex are flexible boards designed to bend to the required curve ready for mosaic tiling. The boards are created to make curved designs more achievable in a fast and price competitive way. The flex boards are designed for curved coverings or partition walls, e.g. coverings of whirlpools, round shower areas, and columns. MARMOX Board - Flex are available with longitudinal and transversal cuts. Dimensions Standard dimensions: Product Cut Length Thickness Width Length mm mm mm mm MARMOX Board PRO / ULTRA - 20 transversal /2.500 MARMOX Board PRO / ULTRA - 20 longitudinal 1.250/ /2.500 MARMOX Board PRO / ULTRA - 30 transversal /2.500 MARMOX Board PRO / ULTRA - 30 longitudinal 1.250/ /2.500 Other dimensions are available upon request. MARMOX Board PRO / ULTRA - Flex

24 Measure the dimensions. 02. Adaption of the board, cutting upon request and installation of adjustable legs (ACC 013). 03. Fastening of wall bracket ACC 005 and installation of the board with glue (MS-Polymer-Glue) fastening of perpendicular bracket ACC 006 and installation of the board with glue (MS- Polymer-Glue). 04. Reinforcing of all joints with reinforcing fibre mesh tape, embedded into flexible cement tile adhesive. 04

25 MARMOX BOARD PRO / ULTRA TILE BACKER BOARDS 25 MARMOX BOARD TILE BACKER BOARDS 7. MARMOX Board PRO / ULTRA - Cover Panel for bath- and shower tub MARMOX Board - Cover panels are pre-cut MARMOX Board PRO or ULTRA Tile Backer Boards, for quick installation at the job site. Usually the boards have a thickness of 30 mm, characterised by the excellent product properties of MARMOX Board. The defined dimensions fit the most standard applications, otherwise it is very easy the cut the element to size upon request. The set contains the following positions: MARMOX Board - construction boards wall bracket / ACC 005 perpendicular bracket / ACC 006 adjustable leg / ACC 013 reinforcing fibre mesh tape Dimensions Standard sets: Product Qty. Thickness Length Height mm mm mm MARMOX Board PRO / ULTRA Bathtub Cover Panel incl. accessories MARMOX Board PRO / ULTRA - Showertub Cover Panel incl. accessories Other dimensions are available upon request. MARMOX Board PRO / ULTRA - Cover Panel for bath- and shower tub

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27 MARMOX BOARD PRO / ULTRA TILE BACKER BOARDS 27 MARMOX BOARD TILE BACKER BOARDS 8. MARMOX Board PRO / ULTRA - Toilet Box / Front Wall Installation MARMOX Board - Toilet Box and Front Wall Installation are pre-fabricated coverings, made of MARMOX Board PRO or ULTRA Tile Backer Boards with 20 mm thickness. The use of MARMOX Board - Toilet Box and Front Wall Installation affect: reduced time spent on installation avoid or reduce any waste accured by cutting of standard boards to size MARMOX Board - Toilet Box and Front Wall Installation are available in different standard dimensions. Dimensions Standard sets: Product Thickness Width Height Depth mm mm mm mm MARMOX Board PRO / ULTRA - Toilet-Box MARMOX Board PRO / ULTRA - Toilet-Box MARMOX Board PRO / ULTRA - Toilet-Box MARMOX Board PRO / ULTRA - Toilet-Box MARMOX Board PRO / ULTRA - Front Wall Installation Other dimensions are available upon request. MARMOX Board PRO / ULTRA - Toilet Box / Front Wall Installation

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29 MARMOX BOARD PRO / ULTRA TILE BACKER BOARDS 29 MARMOX BOARD TILE BACKER BOARDS 9. MARMOX Board PRO - Insulation under electric underfloor heating system MARMOX Board PRO is designed for application under electric underfloor heating systems. The boards are heat insulating, compressive resistant, and ready for tiling. The boards are available in a wide range of different thicknesses from 6 mm mm, which affect the reaction time and the energy consumption accordingly. Electric underfloor heating is particularly popular in kitchens and bathrooms. Heating cables are mainly embedded in self-levelling compounds or flexible tile adhesive, directly installed on concrete floors. In cases where no insulation under the heating wires is installed, the energy loss can reach 40% of the total energy consumption for the heating of the basement and not for the tiles. That effect is a considerable disadvantage for the comfort and effectiveness of electric underfloor heating systems. The installation of MARMOX Board PRO for insulation under the electric underfloor heating system, either on concrete, screed or wood construction provides two main advantages: reduced reaction time to heat up the surface temperature reduction of energy consumption MARMOX Board PRO is recommended by well-known producers of electric underfloor heating systems thanks to the excellent product properties. tiles tile adhesive heating wire concrete floor tiles tile adhesive heating wire MARMOX Board PRO tile adhesive concrete floor

30 30 MARMOX BOARD TILE BACKER BOARDS 10. Accessories ACC001 - reinforcing fibre mesh tape 25 m x 100 mm The tape is used to reinforce the joints between the boards and should be embedded into flexible tiles adhesive. packing unit = 2 rolls/bag ACC002 - sealing tape 10 m x 125 mm Sealing tapes are used to seal joints and feedthroughs. packing unit = 2 rolls/bag ACC003 - preformed sealing tape for inside-/outside corner Preformed sealing corners will allow easily sealing of corners. packing unit = 2 corner/bag ACC004 - washer Available made of zinc coated metal or plastic for strong and save mechanical fixing with screws or nails. packing unit = 20 pcs./bag ACC005 - wall bracket Wall brackets are used for connection boards on wall or floor. packing unit = 2 pcs./bag

31 MARMOX BOARD PRO / ULTRA TILE BACKER BOARDS 31 ACC006 - perpendicular bracket Perpendicular brackets are used to set two perpendicular boards in the right positon until the glue dries. packing unit = 2 pcs./bag ACC007 - joint brackets Joint brackets are used to connect two boards together on-line. packing unit = 2 pcs./bag ACC008 - water proof mortar This waterproof cement mortar is suitable to glue sealing tape and reinforcing mesh. packing unit = 5 kg/bag ACC010-1 K - PU Adhesive Sealant Cartridge The 1 K - PU mastic adhesive bonding and sealant will guarantee a solid, fast, and perfect sealing for boards and accessories. packing unit = 12 cartridges/carton ACC012 - sealing fleece The waterproof MARMOX sealing fleece is designed from a polyester layer and a layer of thermoplastic elastomer. The fleece is suitable for application on walls and floors and ready to tile. It achieves a perfect waterproof underlay. Dimensions: x 950 mm. packing unit = 1 pcs./unit ACC013 - adjustable leg The adjustable legs are recommended to adjust vertically installed boards (e.g. bath tub covering) in their height. packing unit = 2 pcs./bag