Product catalogue Stand 1/2009

Transcription

1 Product catalogue Stand 1/2009

2 Contents 1. PRODUCTS Mounting Systems PV Alpha...6 Alpha Base rails...7 Alpha Splices...8 Alpha Telescoping end pieces...9 Alpha Inter-module clamps and module end clamps...10 Alpha for Laminates...11 Alpha Roof hooks and hanger bolts...12 Alpha Sets of small parts...15 Alpha Miscellaneous Lambda...19 Lambda Triangles & Miscellaneous...20 Lambda Rails & Miscellaneous...21 Lambda Inter-module clamps and end module clamps...22 Lambda for Laminates...24 Lambda Sets of small parts...24 Lambda Miscellaneous...25 Lambda Fixation material ConSole Kappa...29 Kappa Module supporting profiles...30 Kappa Flashings...30 Kappa Suction safeguards...31 Kappa Rubber pieces...32 Kappa Sealing strips...32 Kappa Miscellaneous Theta...35 Theta Adapters...36 Theta Sealing strips...37 Theta Corrugated metal sheets...38 Theta Flashings...38 Theta Inter-module clamps and module end clamps...39 Theta for Laminates...40 Theta Small parts...41 Theta Miscellaneous Omega Sigma Gamma PoleTop Custom-made solutions Special components Connections to metal roofs Anti-theft protection Solar Thermal Mounting Systems Module frames SERVICES Overview General services Special Services for Flat Roof and Open Terrain DOCUMENTS Overview Details

3 In general: For all business transactions, Mounting Systems GmbH s General terms and conditions are valid, as well as any items negotiated and confirmed for a specific transaction. Through the publishing of this catalogue, all former catalogues become invalid. All information in this document may be subject to alterations Mounting Systems GmbH Product Catalogue_ENG_1102.doc 4

4 1. Products 1.1 Mounting Systems PV Category Product PV-Modules Modules Orientation Alpha Lambda ConSole Kappa Theta Omega Sigma Gamma PoleTop Caption: On-roof Unframed modules Double roman tile In-roof d modules Plain tile Flat roof Orientation portrait Shingles Open terrain Orientation landscape Slate Corrugated metal 5

5 1.1.1 Alpha c e b d a Components a. Connections to the roof b. Base rail c. Splice (if needed) d. Telescoping end piece (optinal) e. Module fixation (adapted to frame height) f. Anti-slip protection for framed modules (not depicted) Notes Alpha is ordered piece by piece. Using our Alpha-Calculation Tools, you can easily verify the static soundness of your system, create a bill of materials and calculate your price. For this system, we have put together a wide range of documentation for your convenience. We can provide technical data sheets and installation manuals in different languages. Please do not hesitate to ask for them (confer documents). When requesting quotations, please use our form Technical Planning Aid (cf. documents) and mail it to sales@mounting-systems.de. Delivery time: Goods issue ex works within 3 days after receipt of written order. Sample order*: Art.-No. Quantity Sample order Alpha Set: 20 x Roof hook 170 standard Set: 20 x Rail fixation standard Base rail 7/49, 3 m Set: 6 x telescoping end piece 7/ Set: 10 x Anti-slip protection Set: 10 x Module end clamp frame 43 mm Set: 20 x Inter-module clamp frame mm Installation manual Alpha ENG 1 * example: Module field with 2 rows and 4 columns, Module type E175P, Modules orientation portrait, gable roof, height of building 7 m, pitch 30, ground elevation 78 m, terrain category A, wind zone II and snow zone I, non-exposed site, distance between rafters 0.6 m 6

6 Alpha Base rails Base rail 7/49 Length Set of mm h/w = 49/43.5 Aluminium (EN AW 6063 T66) I x = 7 cm kg/m 2400 mm 1800 mm 1200 mm 600 mm Base rail 13/ Length Set of mm h/w = 58/34.2 Aluminium (EN AW 6063 T66) I x = 13 cm kg/m 2400 mm 1800 mm 1200 mm 600 mm Base rail 19/ h/w= 63/35.6 Aluminium (EN AW 6063 T66) I x = 19 cm kg/m Length 3000 mm 2400 mm 1800 mm 1200 mm 600 mm

7 Base rail 25/65 h/w= 65/39,5 Aluminium (EN AW 6063 T66) I x = 25 cm kg/m Length 3000 mm 2400 mm 1800 mm 1200 mm 600 mm Alpha Splices Aluminium (EN AW 6063 T66) Incl. pre-assembled small parts (2 stainless steel Allen bolts M8) l = 160 mm Splice 7/49 Inter-connecting base rails 7/49 Splice 7/49 Sets 25 Pcs 50 Pcs 100 Pcs Splice 13/58 Inter-connecting base rails 13/58 Splice 13/58 Sets 25 Pcs 50 Pcs Splice 19/63 Inter-connecting base rails 19/63 Splice 19/63 Set 12 Pcs Splice 25/65 Inter-connecting base rails 25/65 Splice 25/

8 Alpha Telescoping end pieces Aluminium (EN AW 6063 T66) Incl. 2 Pcs of base rail à 56 mm and small parts (2 stainless steel Allen bolts M8, pre-assembled) l = 750 mm Telescoping end piece 7/49 Adjusting to the millimetre the length of a line of base rail 7/49 Telescoping end piece 7/49 Set 6 Pcs Telescoping end piece 13/58 Adjusting to the millimetre the length of a line of base rail 13/58 Telescoping end piece 13/58 Set 4 Pcs Telescoping end piece 19/63 Adjusting to the millimetre the length of a line of base rail 19/63 Telescoping end piece 19/63 Set 4 Pcs Telescoping end piece 25/65 Adjusting to the millimetre the length of a line of base rail 25/65 Telescoping end piece 25/

9 Alpha Inter-module clamps and module end clamps Module end clamps Fixing the modules to the base rails Incl. small parts (pre-assembled): 1 Module end clamp, Aluminium (EN AW 6063 T66) 1 Stainless steel Allen bolt M8 1 Stainless steel lock washer 8 mm 1 Quickstone, Aluminium (EN AW 6063 T66) * Module end clamps for different frame heights can be produced to order. Please indicate the desired frame height in your order. Module end clamps are also available in black. 30 mm 31 mm 33 mm* 34 mm 35 mm* 36 mm 38 mm* 40 mm* 41 mm 42 mm* 43 mm* 44 mm 45 mm* 46 mm* 50 mm* 56 mm Sets 10 Pcs 50 Pcs 100 Pcs

10 Inter-Module clamps Fixing modules to the base rails Incl. small parts (pre-assembled): 1 Inter-Module clamp, Aluminium (EN AW 6063 T66) 1 Stainless steel Allen bolt M8 1 Stainless steel lock washer 8 mm 1 Quickstone, Aluminium (EN AW 6063 T66) Length of bolts: 24-32: Allen bolt M8x40 mm 32-46: Allen bolt M8x55 mm 46-51: Allen bolt M8x65 mm Module clamps are also available in black. Clamping range Alpha mm mm mm Sets 20 Pcs 50 Pcs 100 Pcs The Inter-module clamps are identical with those used for Theta. However, the possible clamping ranges are reduced for Theta. The Alpha clamping ranges are therefore not valid for Theta! Alpha for Laminates Laminate clamps 80 mm Fixing unframed modules to the base rails Approved for FirstSolar, Calyxo and Sulfurcell Incl. small parts (pre-assembled): 1 Laminate clamp, Aluminium (EN AW 6063 T66) 1 Stainless steel Allen bolt M8 1 Stainless steel lock washer 8 mm 1 Quickstone, Aluminium (EN AW 6063 T66) Inter laminate clamp 80 mm Laminate end clamp 80 mm Laminate anti-slip protection 250 mm Set 20 Pcs For Laminates Anti-slip protection for each module when installing modules in portrait orientation. The anti-slip protection will be clipped in the modules. Aluminium (EN AW 6063 T66) and EPDM rubber Laminate anti-slip protection 250 mm

11 Alpha Roof hooks and hanger bolts Stainless steel Roof hook 170 Connecting base rails to tile roofs Total height 170 mm Upper part 120 mm 46 mm and ø 9 mm oblong hole Ribbing for a secure connection to the base rails Base plate with 12 drill holes à ø 7 mm The 20 and 50 sets include 3 x woodscrews (6x80 mm) per roof hook. Roof hook 170 standard Further screw lengths available on request. Sets (incl. small parts) (Roof hook only) 20 Pcs 50 Pcs Stainless steel Roof hook for plain tiles Connecting base rails to plain tile roofs Necessary small parts (included in sets only): 1 Bracket 84 x 40 x 7.75 mm 1 Hex bolt M8x25 mm 1 Lock washer 8 mm 1 Hex nut M8 DIN Washer 8.4 DIN Wood screws 6x80 mm (small parts: Stainless steel) Roof hook for plain tiles Sets (incl. small parts) (Roof hook only) 20 Pcs 50 Pcs Stainless steel Roof hook for Slate/Shingles Connecting base rails to slate/shingle roofs Sets include fixing materials for the roof hook to the rafter and a bracket plus small parts for the fixation to the base rail. 1 Bracket 84 x 40 x 7.75 mm 1 Hex bolt screw M8x25 mm 1 Lock washer 8 mm 1 Hex nut M8 DIN 934 A2 1 Washer 8.4 DIN Plywood screws 6x100 mm (small parts: Stainless steel) Roof hook for slate/shingle Sets (incl. small parts) (Roof hook only) 20 Pcs 50 Pcs

12 Roof hook for heavy snow Connecting base rails to tile roofs Total height 225 mm 30 mm and ø 9 mm oblong hole Base plate with 7 drill holes à ø 9 mm The set contains small parts for the connection to the roof: 2 wood screws/roof hook, 8x80 mm, galvanized steel 2 washers per roof hook, 8.4 DIN 9021, stainless steel Roof hook for heavy snow V40 Roof hook for heavy snow V50 Different screws available on request. (Roof hook only) Clamp-on roof hook pre-assembled Connecting base rails to tile roofs Is clamped onto the roof battens for fixation Silver Set (incl. small parts) 20 Pcs The set contains small parts. 2 screws per roof hook, 4.5x60 mm, galvanized steel Clamp-on roof hook Set (incl. small parts) (roof hook only) 14 Pcs

13 Stainless steel Hanger bolt M10 Connecting base rails to metal roofs or similar Incl. EPDM seal and nuts The Sets contain a bracket for the connection to the rail. This bracket can be fastened between the upper 2 nuts of the hanger bolt. Hanger bolt M10x200 Stainless steel Hanger bolt M12 Connecting base rails to metal roofs or similar Incl. EPDM seal and nuts Sets (incl. bracket) (hanger bolt only) 50 Pcs 100 Pcs The Sets contain a bracket for the connection to the rail. This bracket can be fastened between the upper 2 nuts of the hanger bolt. Hanger bolt M12x300 Sets (incl. bracket) (hanger bolt only) 50 Pcs 100 Pcs

14 Alpha Sets of small parts Wood screws and washers Fixing the roof hook for heavy snow to the roof For each roof hook, 2 screws and 2 washers are needed. 2 Hex head wood screws 8x80 mm, galvanized steel 2 Washers 8.4, stainless steel Wood screw 8x80 mm and Washer Pcs for 20 roof hooks 110 Pcs for 50 roof hooks Wood screw 6x80 mm Fixing the standard roof hook and for hook for plain tiles to the roof For each standard roof hook, 3 screws and for each roof hook for plain tiles, 2 screws are needed. Torx-Thread (AW 30) Stainless steel Wood screw 6x80 mm 66 Pcs for 20 standard-roof 160 Pcs for 50 standard hook roof hook Wood screw 6x80 mm Plywood screws 6x100 mm Fixing the roof hook for shingles to the roof For each roof hook for shingles, 3 screws are needed. Galvanized steel Phillips drive Plywood screw 6x100 mm 44 Pcs for 20 roof hooks for 110 Pcs for 50 roof hooks plain tiles for plain tiles Pcs for 20 roof hooks 160 Pcs for 50 roof hooks

15 Fixation for base rails Fixing the base rail to the roof hooks/hanger bolts (not pre-assembled) 1 Stainless steel Allen bolt M8x25 mm 1 Washer 8.4 DIN 9021, stainless steel 1 Lock washer 8 mm, stainless steel 1 Quickstone, Aluminium (EN AW 6063 T66) Rail fixation 20 Pcs 50 Pcs Bracket for Roof hook For connections to the roof hooks for plain tiles and shingles 84 x 40 x 7.75 mm 27 mm and ø 9 mm oblong hole ø 9 mm drill hole in base plate Aluminium (EN AW 6063 T66) Bracket roof hook Sets 20 Pcs 50 Pcs Bracket for hanger bolt M10 Connecting the M10 Hangerbolt to the base rail The bracket is fixed to the hanger bolt between the upper two nuts of the bolt. 84 x 54.5 x 7.75 mm ø 10 mm drill hole in the upper part ø 11 mm in the base plate Aluminium (EN AW 6063 T66) Bracket for hanger bolt M10 Bracket for hanger bolt M12 Connecting the M12 hanger bolt to the base rail Sets 20 Pcs 50 Pcs 100 Pcs The bracket is fixed to the hanger bolt between the upper two nuts of the bolt. 84 x 54.5 x 7.75 mm ø 10 mm drill hole in upper part ø 13 mm drill hole in base plate Aluminium (EN AW 6063 T66) Bracket for hanger bolt M12 Sets 20 Pcs 50 Pcs 100 Pcs

16 Fixation for bracket Fixing the Bracket to the roof hooks for plain tiles or shingle All components are made of stainless steel. 1 Allen bolt M8x25 mm 1 Hex nut M8 DIN Washer 8.4 DIN Lock washer 8 mm Fixation for bracket 20 Pcs 50 Pcs Anti-slip protection For all roof types Anti-slip protection for the lowest row of modules when installing modules in portrait orientation. For each module in that row, 2 bolts and 2 nuts are needed. All components are made of stainless steel. Hex bolt M6x20 mm Hex nut M6 Anti-slip protection 20 Pcs for 10 modules 50 Pcs for 25 modules X-Stone pre-assembled For installations with two layers of rails Compatible with all base rails For 2 angles between rails: 45 for uneven connections 90 for level connections X-Stone 45 with level connections X-Stone 90 with level connections Quickstone The intelligent nut <300 Pcs 300 Pcs Sets 20 Pcs 50 Pcs l = 20 mm Aluminium (EN AW 6063 T66) Used with Allen bolts for all fixations For the connections of the rail to the roof hook/hanger bolt and for the connection to the modules Quickstone 50 Pcs 100 Pcs

17 Alpha Miscellaneous Sample case Alpha Sample case with various Alpha parts. Sample case Alpha

18 1.1.2 Lambda d b a c e Komponenten a. Triangle, pre-assembled b. Diagonal strut c. Base rail with telescoping end piece d. Module end clamp e. X-Stone f. Splice (not depicted) Notes Lambda is ordered piece by piece. Using our Lambda Calculation Tools, you can easily verify the static soundness of your system, create a bill of materials and calculate your price. For this system, we have put together a wide range of documentation for your convenience. We can provide technical data sheets and installation manuals in different languages. Please do not hesitate to ask for them (confer documents). When requesting quotations, please use our form Technical Planning Aid (cf. documents) and mail it to sales@mounting-systems.de. Delivery time: Goods issue ex works within 3 days after receipt of written order. Sample order*: Art.-No. Quantity Sample order Lambda Module clamp mm Module end clamp 46 mm Base rail 13/58, 3 m Base rail 13/58, 1.8 m Telescoping 13/ Splice 13/ Lambda strut Set 1.2 m Lambda triangle B, with 13 mm hole Lambda X-stone pre-assembled Hanger bolt M Set: 20 x Anti-slip protection Installation manual Lambda ENG 1 * example: Module field with 2 rows à 5 modules, Module type Conergy PowerPlus (CPP 220), Module orientation portrait, pitch of the triangles 20, height of building 8 m, terrain category A, wind zone I and snow zone I, non-exposed site, distance between rafters 1.2 m 19

19 Lambda Triangles & Miscellaneous Aluminium (EN AW 6063 T66) Triangle with feet brackets (pitch: 20, 25, 30 ) The basic element of the flat roof installation with foot brackets Is folded for delivery Triangle A* with feet brackets Triangle B* with feet brackets with drill hole 11 mm 13 mm Triangle with ground rail (pitch: 20, 25, 30 ) The basic element of the flat roof installation with continous ground rail Is folded for delivery Triangle A with ground rail Triangle B with ground rail Strut For stiffening of the triangles 1 Set consists of: 2 struts 5 bolt connections (consisting of 1 Allen bolt M8x20, 2 washers and 1 self-locking hex nut M8x20) Struts up to 1000 mm distance between triangles (for triangle A & B / all pitches) Struts up to 1500 mm distance between triangles (for triangle A & B / all pitches, exception: triangle B 30 up to 1400 mm) Struts up to 1800 mm between triangles (for triangle A landscape, all pitches) Set 2 Pcs * Information for triangle A and B refer to the size of the triangles depending on the module length; triangle A for portrait and landscape installation of all modules < length of 1400 mm; triangle B for portrait installation, length of 1400 mm mm. By specifying the module type with the Lambda-Calculation Tool, the right triangle will automatically be selected for each installation. For detailed information, please contact us in advance of your planning. 20

20 Lambda Rails & Miscellaneous Aluminium (EN AW 6063 T66) Base rail 13/58 h/w = 58/34,2 Aluminium (EN AW 6063 T66) I x = 13 cm 4 1,22 kg/m Length Set of mm 2400 mm 1800 mm 1200 mm 600 mm Splice 13/58 To connect the base rails 13/58 Aluminium (EN AW 6063 T66) Incl. small parts (2 stainless steel Allen bolt M8, pre-assembled) l = 160 mm Sets 25 Pcs 50 Pcs Splice 13/ Telescoping end piece 13/58 For the millimetre-exact end of the rail track with the base rail 13/58 Aluminium (EN AW 6063 T66) Incl. 2 base rail elements à 56 mm and small parts (2 stainless steel Allen bolt M8, preassembled) l = 750 mm Set Telescoping end piece 13/58 Lambda X-Stone pre-assembled 4 Pcs For the cross assembly of the base rails on the ground rails of the triangles Lambda X-Stone Sets 20 Pcs

21 Product Catalogue - Mounting Systems GmbH Lambda Inter-module clamps and end module clamps Module end clamp for portrait installation Fixing the modules to the base rails Incl. small parts (pre-assembled): 1 Module end clamp, Aluminium (EN AW 6063 T66) 1 Stainless steel Allen bolt M8 1 Stainless steel lock washer 8 mm 1 Quickstone, Aluminium (EN AW 6063 T66) * Module end clamps for different frame heights can be produced to order. Please indicate the desired frame height in your order. Module end clamps are also available in black. 30 mm 31 mm 33 mm* 34 mm 35 mm* 36 mm 38 mm* 40 mm* 41 mm 42 mm* 43 mm* 44 mm 45 mm* 46 mm* 50 mm* 56 mm Sets 10 Pcs 50 Pcs 100 Pcs

22 Module clamp for portrait installation Fixing the modules to the base rail Incl. small parts (pre-assembled): 1 Module clamp, Aluminium (EN AW 6063 T66) 1 Stainless steel Allen bolt M8 1 Stainless steel lock washer 8 mm 1 Quickstone, Aluminium (EN AW 6063 T66) Length of bolts: 24-32: Allen bolt M8x40 mm 32-46: Allen bolt M8x55 mm 46-51: Allen bolt M8x65 mm Module clamps are also available in black. Clamping range Lambda mm mm mm Sets 20 Pcs 50 Pcs 100 Pcs The Inter-module clamps are identical with those used for Theta. However, the possible clamping ranges are reduced for Theta. The Lamda clamping ranges are therefore not valid for Theta! The clamping ranges for Alpha and Lambda are identical. Module end clamp for landscape installation Fixing the module end clamps to the base rail Incl. small parts (pre-assembled): 1 Module clamp, Aluminium (EN AW 6063 T66) 1 Stainless steel Allen bolt M8 1 Stainless steel lock washer 8 mm 1 Quickstone, Aluminium (EN AW 6063 T66) Clamping range mm

23 Lambda for Laminates Laminate clamps 80 mm Fixing the laminates to the base rail Approved for FirstSolar, Calyxo and Sulfurcell Incl. small parts (pre-assembled): 1 Laminate clamp, Aluminium (EN AW 6063 T66) 1 Stainless steel Allen bolt M8 1 Stainless steel lock washer 8 mm 1 Quickstone, Aluminium (EN AW 6063 T66) Inter laminate clamp 80 mm Laminate end clamp 80 mm Laminate anti-slip protection 250 mm Set 20 Pcs For Laminates Anti-slip protection for each module when installing modules in portrait orientation. The anti-slip protection will be clipped in the modules. Aluminium (EN AW 6063 T66) and EPDM rubber Laminate anti-slip protection 250 mm Lambda Sets of small parts Anti-slip device for modules Facilitating the portrait installation Anti-slip protection for the lowest row of modules when installing modules in portrait orientation. For each module in that row, 2 bolts and 2 nuts are needed. All components are made of stainless steel. Hex bolt M6x20 mm Hex nut M6 Anti-slip protection 20 Pcs for 10 modules 50 Pcs for 25 modules

24 Lambda Miscellaneous SolRec base plate To secure the triangle with the base rail Recycled plastic (PE) SolRec base plate 810 x 1180 mm Back plate To minimze the wind load optional additional component Alternative to diagonal strut Aluminium (EN AW 5005) Back plate for triangle A, 20, 2500 x 345 mm Lambda Fixation material Metal wall plug To secure the triangles in concrete substructures Stainless steel Metal wall plug M10 Set 20 Pcs Drilling screw To secure the back plate Stainless steel Drilling screw JT3-2-6x25-E 16/2 A2 Set 100 Pcs

25 Blind rivet To secure the triangles on e.g. SolRec base plate Aluminium/Stainless steel Blind rivets Set 100 Pcs Blind rivet To secure the triangles on e.g. trapezoid metal sheets Blind rivet 4.8x11.5 A2/A2 Claming range 3.5-6mm Stainless steel Hanger bolt M12 Connecting triangles to metal roofs or similar Incl. EPDM seal and nuts Set 100 Pcs The triangle can be fastened with the pre-assembled nuts of the hanger bolt. Hanger bolt M12x300 EJOT - Solar fasteners Set 20 Pcs Fixing PV-installations to profiled sheeting, sandwich-elements and corrugated fibre cement claddings Like the standard hanger bolts, the Solar fasteners are drilled into the sub construction of the roof and are thus discharging all occurring loads into that construction. Calottes or sealing washers add additional security against leakage Available for all standard sub constructions, both from wood and from metal On enquiry Roof fixations or counterbalances are not included in delivery. When using counterbalances it is important to ensure an adequate separation layer (e.g. construction protection mat) to the roof skin! 26

26 1.1.3 ConSole b a Components a. Plastic tub b. Aluminium support rails c. Small parts (not depicted) Notes The system can be ordered directly under the below article numbers. The module surface must not exceed the tub by more than 120 mm on each side. Depending on both site and structure of the roof, values other than indicated below can be necessary for securely ballasting the system. For this system, we have put together a wide range of documentation for your convenience (cf. documents). Delivery time: Goods issue ex works within approx. 4 weeks after receipt of written order. Bill of materials 1 ConSole plastic tub 2 Aluminium support rails (U-profile) Small parts: 8 Hex bolts M6 x 20 8 Washers 8 Selflocking nuts M6 List of types Type Distance X between drill holes in module frame [mm] Necessary Ballast* Art.-No. Price A B C D Min. Max. SX kg SX kg SX kg SX , kg SX kg SX kg * Indications are calculated for wind zone I and II; terrain category III (country with some wind braking obstacles), maximum height of building 12 m, edge and corner sections of the roof excluded. For more detailed information, please contact us during your planning phase. 27

27 By using an elongation set, modules with up to 70 mm more distance between drill holes can be fixed to the ConSole. Please see the below chart for maximum distances using the elongation set. All necessary small parts for the fixation of the elongation set are included in the price. Bill of materials for Elongation-Set 2 Elongation rails (U-profile) Small parts: 4 Hex bolts M6x20 mm 4 Washers 4 Self-locking nuts M6 Elongation Sets Distance X between drill holes in module frame when using elongation set [mm] Max.-Distance SX SX SX SX SX SX Art.-No Price A protective layer between the tub and the roof may be advisable, depending on the roof surface! 28

28 1.1.4 Kappa c d g e b a f Components a. Upper flashing b. Lateral flashing c. Pleated lead strip d. Eaves part e. Module-supporting profile f. Ridge part g. Inter-laminate suction safeguard h. Suction safeguard edge (not depicted) i. Small parts (screws, clips, rubber pieces; not depicted) Notes The Kappa can be ordered piece by piece. Using our Kappa Calculation Tool, you can easily create a bill of materials and calculate your price. The correct length of the module supporting profiles is determined by the length of the laminate used. You can look up the according article numbers in the calculation tool. Module supporting profiles for other laminates are readily available on request. Please contact sales@mounting-systems.de for inquiries. For this system, we have put together a wide range of documentation for your convenience. We can provide technical data sheets and installation manuals in different languages. Please do not hesitate to ask for them (confer documents). For requests concerning an adaptation of the Kappa, please use our form Technical Planning Aid (cf. documents) and mail it to sales@mounting-systems.de. Delivery time: Goods issue ex works within 3 days after receipt of written order Sample order*: Art.-No. Quantity Unit Sample Order Kappa Ridge parts 6 Pc SDIII Profile 1250 mm 12 Pc Eaves parts (60 mm) 6 Pc Hook insert (EPDM) 26 Pc Edge protection rubber, 6 m 1 Pc Upper flashing, 2 m 2 Pc Lateral flashing, 2 m 4 Pc Roofing screws 4.5x35 with 15 mm washer 60 Pc Fixing clip 13 Pc Pleated lead strip 250 mm, 8.25 m 1 Pc Bracket for edge suction safeguard 9 Pc Würth drilling screw 4.2x16 A2 9 Pc PVC-sheave 3.5x19 black 18 Pc Sheet metal screw H 4.2x A2 18 Pc Sealing washer 6.7x22 mm 18 Pc Spacer gauge SR III 1 Pc Installation manual ENG 1 Pc * example: Module field with 2 rows and 5 columns, Module type BP 585L, Module orientation portrait, gable roof 29

29 Kappa Module supporting profiles Aluminium (ENAW 6063 T6) SRIII for Modules mm SRIII for Modules mm SRIII for Modules mm SRIII for Modules mm SRIII for Modules mm SRIII for Modules mm 714-xxxx* 714-xxxx* 714-xxxx* 714-xxxx* 714-xxxx* 714-xxxx* * Please find the exact article number for your module type in the calculation tool. Kappa Flashings Aluminium (EN AW 5005) Top flashing For a smooth transition between module field and the tiles above Upper flashing, 2 m Lateral flashing For a smooth transition between module field and the tiles on either side Lateral flashing, 2 m Middle flashing Ensuring water-tightness in non-rectangular configurations Middle flashing, 2 m

30 Kappa Suction safeguards Inter-laminate suction safeguard Securing the laminates against uplifting forces Version 1: Sheet metal screw H 4.2x A2 PVC sheave 3.5x19 black Sealing washer 6.7x29 mm Sealing washer 6.7x22 mm Version 2: Suction safeguard piece SRIII, 0.06 m For the fixation of the safeguard, 2 screws per piece are needed: Sheet metal screw H 4.2x A2 Edge suction safeguard Securing the laminates against uplifting forces Bracket suction safeguard Würth drilling screw 4.2x16 A Continuous suction safeguards or blank or anodized material are readily available on request. 31

31 Kappa Rubber pieces Hook inserts and edge protection rubbers As inserts for the module hooks and as edge protection/sealing for the upper end of the laminates * 1 * 2 Hook insert (EPDM) inside dimension 4 mm Hook insert (EPDM) inside dimension 8 mm Edge protection rubber* mm Edge protection rubber* mm Edge protection rubber* mm Edge protection rubber* mm Kappa Sealing strips MetallRoll Ensuring a watertight transition between module field and the tiles below 2 adhesive strips (Butyl strip) Pleated strips of aluminum, color coated with acrylic paint MetallRoll, 320 mm, red MetallRoll, 320 mm, black m per roll Perform Ensuring a watertight transition between module field and the tiles below Suitable for high roof tiles which require a wider sealing strip Expanded metal mesh made of aluminum, connected to a rubber polymer Perform, 465 mm, red Perform, 465 mm, black Perform, 465 mm, grey Perform, 465 mm, brown m per roll

32 Glue for Perform Fixing the Perform on the roof substructure Glue for Perform, 290ml Hammer for Perform Fixing the Perform on the roof substructure Hammer for Perform Pleated lead strip Ensuring a watertight transition between module field and the tiles below Pleated lead strip, 250 mm Pleated lead strip, 450 mm Kappa Miscellaneous Ridge part Fixing the topmost row of laminates m per roll Ridge part Eaves part Base for the fixation of the lowest row of module supporting profiles For the fixation of the eaves part to the roof lath, 2 roofing screws 4.5 x 35 (see below) are necessary. Eaves part 60 mm Spacer gauge Spacing to the millimetre the exact distance between eaves parts Spacer gauge 1.00 m Spacer gauge 1.20 m

33 Product Catalogue - Mounting Systems GmbH Tree-foam profile filler Lining the upper tiles optional Tree-foam profile filler 795 mm Triangular foam filler Lining the tiles adjoining the module field optional Self-adhesive Adhesive seal 1000 mm, taper height 60 mm Compression strip Lining the tiles adjoining the module field optional Lieferbar Compression strip 4 m Fixing clip Fixing the upper and lateral flashings For the fixation of the clip, 1 roofing screw 4.5 x 35 (see below) is necessary. Fixing clip Roofing screws 4.5x35 mm with 15 mm washer For the fixation of eaves parts, module supporting profiles and fixing clips Roofing screw 4.5x35 mm with 15 mm washer

34 1.1.5 Theta f e b d c Komponenten a. Sealing strip b. Top flashing c. Corner flashing d. Lateral flashing e. Adapter f. Corrugated metal sheet g. Small parts (not depicted) a Notes Theta is ordered piece by piece. Using our Theta Calculation Tools, you can easily verify the static soundness of your system, create a bill of materials and calculate your price. For this system, we have put together a wide range of documentation for your convenience. We can provide technical data sheets and installation manuals in English, German, French, Italian and Spanish. Please do not hesitate to ask for them (confer documents). For requests concerning an adaptation of the Theta, please use our form Technical Planning Aid (cf. documents) and mail it to sales@mounting-systems.de. Delivery time: Goods issue ex works within 3 days after receipt of written order Sample order*: Art.-No. Quantity Unit Sample order Theta Inter-module clamp mm 16 Pc Module end clamp 46mm 8 Pc Theta adapter portrait 24 Pc MetallRoll, roll à 10 m, 320 mm 2 Pc Top sealing strip, tree-foam profile filler, 750 mm (optional) 7 Pc Sealing strip, triangular foam filler, 1000 mm (optional) 8 Pc Lateral flashing, 2 m 4 Pc Theta top flashing, flattened, 2.05 m 3 Pc Theta corrugated metal sheet 1067 mm x 1000 mm; 0.8 mm 24 Pc Theta corner flashing, left 1 Pc Theta corner flashing, right 1 Pc Set: 100 x roofing screws 4.5 x 45 mm with 15 mm washer A2 3 Pc Set: 100 x JT x 65 mm E16/2.0 1 Pc Theta profile filler 5 Pc Set: 10 x Theta Mounting aid 1 Pc Calotte for roofing screw 4.5 x 45 mm 96 Pc Retaining clip 25 Pc Double-sided adhesive tape, roll à 5 m (optional) 2 Pc Installation manual Theta ENG 1 Pc * Example: Module field with 2 rows and 5 columns, module type CPP210, module orientation portrait, gable roof, height of building 7 m, 78 m ground level elevation, roof pitch 25, terrain category A, wind zone II and snow zone I, non-exposed site 35

35 Theta Adapters Aluminium (EN AW 6063 T66) Short adapter for landscape installation For landscape installation of the module Length 10 cm Height of profile 31.5 mm I x = 13 cm kg / Pc Short adapter for landscape installation, with EPDM Intermediate adapter für landscape installation For landscape installation of the module Length 20 cm Height of profile 31.5 mm I x = 13 cm kg / Pc Intermediate adapter for landscape installation, with EPDM Long adapter for landscape installation For landscape installation of the module Length 38 cm Height of profile 31.5 mm I x = 13 cm kg / Pc Long adapter for landscape installation, with EPDM Adapter for portrait installation For portrait installation of the module Height of profile 22 mm I x = 6.67 cm kg / Pc Adapter for portrait installation, with EPDM Step Facilitating the installation when placing the modules in landscape orientation 6x step Set 6 Pcs

36 Theta Sealing strips MetallRoll Ensuring a watertight transition between module field and the tiles below 2 adhesive strips (Butyl strip) Pleated strips of aluminum, color coated with acrylic paint MetallRoll, 320 mm, red MetallRoll, 320 mm, black m per roll Perform Ensuring a watertight transition between module field and the tiles below Suitable for high roof tiles which require a wider sealing strip Expanded metal mesh made of aluminum, connected to a rubber polymer Perform, 465 mm, red Perform, 465 mm, black Perform, 465 mm, grey Perform, 465 mm, brown Glue for Perform Fixing the Perform on the roof substructure m per roll Glue for Perform, 290ml Hammer for Perform Fixing the Perform on the roof substructure Hammer for Perform Pleated lead strip Ensuring a watertight transition between module field and the tiles below Pleated lead strip, 250 mm Pleated lead strip, 450 mm m per roll

37 Theta Corrugated metal sheets Corrugated metal sheets Aluminium (EN AW 3005) Type of corrugation 18/ x 1000 x 0.8 mm 1067 x 1500 x 0.8 mm Other lengths are readily available on request. The minimum order quantity for those orderspecific lengths is 600 m². DR!PSTOP Corrugated metal sheets with anticondesation fleece Aluminium (EN AW 3005) with fleece coating Type of corrugation 18/76 Extract of fleece coating: 1067 x 1500 x 0.8 mm 1067 x 1000 x 0.8 mm Theta Flashings Aluminium (EN AW 5005) Top flashing For a smooth transition between the module field and the tiles above Top flashing, corrugated and upstand, 2.05 m Top flashing, corrugated and upstand, 969 mm Corner flashing For a smooth transition between the corner of the module field and the roof covering Corner flashing, corrugated and upstand, left Corner flashing, corrugated and upstand, right Lateral flashing For a smooth transition between the module field and the tiles on either side Lateral flashing, corrugated and upstand, 2 m

38 Theta Inter-module clamps and module end clamps Module end clamps Fixing modules to the adapters Incl. small parts (pre-assembled): 1 Module end-clamp, Aluminium (EN AW 6063 T66) 1 Stainless steel Allen bolt M8 1 Stainless steel lock washer 8 mm 1 Quickstone, Aluminium (EN AW 6063 T66) * Module end clamps for different frame heights can be produced to order. Please indicate the desired frame height in your order. Module end clamps are also available in black. 30 mm 31 mm 33 mm* 34 mm 35 mm* 36 mm 38 mm* 40 mm* 41 mm 42 mm* 43 mm* 44 mm 45 mm* 46 mm* 50 mm* 56 mm Sets 10 Pcs 50 Pcs 100 Pcs

39 Inter-module clamps Fixing modules to the adapters Incl. small parts (pre-assembled): 1 Inter-module clamp, Aluminium (EN AW 6063 T66) 1 Stainless steel Allen bolt M8 1 Stainless steel lock washer 8 mm 1 Quickstone, Aluminium (EN AW 6063 T66) Length of bolts: 26-30: Allen bolt M8x40 mm 31-35: Allen bolt M8x45 mm 36-40: Allen bolt M8x50 mm 41-45: Allen bolt M8x55 mm 46-50: Allen bolt M8x60 mm 51-55: Allen bolt M8x65 mm Module clamps are also available in black. Clamping range Theta mm mm mm mm mm mm Sets 20 Pcs 50 Pcs 100 Pcs The Inter-module clamps are identical with those used for Alpha and Lambda. However, the possible clamping ranges are reduced for Theta. The Alpha and Lambda clamping ranges are therefore not valid for Theta! Theta for Laminates Laminate clamps 80 mm For the fixation of the laminates to the adapters Approved for FirstSolar, Calyxo and Sulfurcell Incl. small parts (pre-assembled): 1 Laminate clamp, Aluminium (EN AW 6063 T66) 1 Stainless steel Allen bolt M8 1 Stainless steel lock washer 8 mm 1 Quickstone, Aluminium (EN AW 6063 T66) Set 20 Pcs Inter laminate clamp 80 mm Laminate end clamp mm 40

40 Theta Small parts Sheet metal screw JT x65 mm E16/2.0 Fixing adapters to the roof With drill bit JT x65 mm E16/2.0 Set 30 Pcs Set 100 Pcs Roofing screw 4.5x45 mm with 15 mm washer A2 Fixing corrugated metal sheets and lateral flasings to the roof (in connection with calottes or fixing clip) Without drill bit Roofing screw 4.5x45 mm with 15 mm washer A2 Fixing clip Fixing the upper and lateral flashings Set 30 Pcs Set 100 Pcs For the fixation of the clip, 1 roofing screw 4.5 x 45 mm is necessary. Fixing clip Calottes Additional protection of the corrugated metal sheets at the fixing points Calotte for roofing screw 4.5 x 45 mm Theta X-Stone 90 pre-assembled For installations with two layers of rails Compatible with all adapters Set 30 Pcs Set 100 Pcs Theta X-Stone The X-Stone 90 for Theta is not identical with those used for Alpha. Therefore, please ensure to order the appropriate X-Stones. 41

41 Theta Miscellaneous Profile filler Lining the lower edge of the corrugated metal sheet Profile filler 1067 mm Comb for insect protection Ventilation at the lower edge of the corrugated metal sheet Comb for insect protection 1005 mm Tree-foam profile filler Lining the upper tiles optional Tree-foam profile filler 795 mm Triangular foam filler Lining the tiles adjoining the module field optional Self-adhesive Adhesive seal 1000 mm, taper height 60 mm Compression strip Lining the tiles adjoining the module field optional Compression strip 4 m Butyl strip Sealing vertical overlaps of the flashings optional Butyl strip 20x1,5x500mm, black Double-sided adhesive tape Double-sided adhesive tape, 15 mm m per roll Shim Enabling up to 6 mm height adjustment of the portrait adapters optional Shim 2 mm Set 20 Pcs

42 Mounting aid Facilitating the installation of the corrugated metal sheets Mounting aid Set 10 Pcs Sample case Theta Sample case with various Theta parts. Sample case Theta

43 Product Catalogue - Mounting Systems GmbH Omega b Komponenten a e c a. PV module b. Module support profile c. Cross beam with splice d. Legs e. Struts d The exact dimensions of the Omega depend on various static factors like type of module and specific site conditions. Every open terrain structure is therefore verified and adapted to your project specifics according to the current local regulation. Notes The Omega is always configured individually for each order. Therefore, the system has no fixed article number. For requests for configuration of the Omega, please use our form Technical Planning Aid (cf. documents) and mail it to sales@mounting-systems.de. You will then get a quote containing a product proposition, the ISP and the respective project article number which you should use for your order. For this system, we have put together a wide range of documentation for your convenience. We can provide technical data sheets and installation manuals in different languages. Please do not hesitate to ask for them (confer documents). Delivery time: Goods issue ex works within 6 weeks after receipt of written order Attention: Delivery may be much faster for small installations, depending on the configuration of the modules. Please contact us under sales@mounting-systems.de for the exact delivery times for your project. 44

44 1.1.7 Sigma e a c b d Komponenten a. Sigma post b. Sigma adapter c. Alpha base rail d. Alpha splice e. Inter-module clamps and module end clamps Single-row Sigma Five-row Sigma The exact distances between the posts depend on various static factors like the type of module, the desired pitch and the specific site conditions. Every open terrain structure is therefore verified and adapted to your project specifics according to the current local regulation. Notes The Mounting Systems GmbH offers Sigma as single-row and as multi-row versions. The Sigma is always configured individually for each order. Therefore, the system has no fixed article number. For requests for adaptation/configuration of the Sigma, please use our form Technical Planning Aid (cf. documents) and mail it to sales@mounting-systems.de. You will then get a quote containing the bill of materials for one unit of Sigma with the respective ISPs and article numbers which you should use for your order. For this system, we have put together a wide range of documentation for your convenience. We can provide technical data sheets and installation manuals in different languages. Please do not hesitate to ask for them (cf. documents). Delivery time: Goods issue ex works within 6 weeks after receipt of written order Attention: Delivery may be much faster for small installations, depending on the configuration of the modules. Please contact us under sales@mounting-systems.de for the exact delivery times for your project. 45

45 1.1.8 Gamma a b d Components a. Module supporting base rails b. Legs and strutting c. Footers d. Inter-module clamps and module end clamps c Notes The system can be ordered as one under the below article numbers. For each below-mentioned pitch, there is a standard and an upgrade version for strong winds. To use Gamma, the length of your modules must be between 700 mm and 1600 mm. The quantity of modules per Gamma depends on the width of the modules the maximum space available to receive the modules is 3500 mm, resulting in the following quantities: Width of the module Quantity mm mm mm mm 3 Attention: The below article numbers do not contain either Inter-module clamps or module end clamps. Those need to be ordered separately according to frame height and number of modules (cf. pricelist: Alpha)! For requests for adaptation of the Gamma, please use our form Technical Planning Aid (cf. documents) and mail it to sales@mounting-systems.de. For this system, we have put together a wide range of documentation for your convenience. We can provide technical data sheets and installation manuals in different languages. Please do not hesitate to ask for them (confer documents). Delivery time: Goods issue ex works within 2 weeks after receipt of written order Pricelist Gamma Art.-No. Gamma Gamma 15 Upgrade Gamma Gamma 25 Upgrade Gamma Gamma 35 Upgrade Gamma Gamma 45 Upgrade Price 46

46 1.1.9 PoleTop d Offgrid-System for 2 framed modules or 3 unframed modules b a c Components a. Post b. T-Adapter with welded baseframe c. Alpha base rails d. Inter-module clamps and module end clamps e. Small parts (not depicted) Notes At the moment the PoleTop is not on our stock as a standard system. However, we will gladly provide you with a quote. Please contact us under sales@mounting-systems.de. You will get a quote including the ISP and a project article number which you should use for your order. For this system, we have put together an installation manual for your convenience (cf. documents). Delivery time: Goods issue ex works within 6 weeks after receipt of written order 47

47 Custom-made solutions Apart from our standard systems, we offer specific custom-made solutions for your projects or your individual range of products. Please don t hesitate to contact us under sales@mounting-systems.de. For project solutions, please use our form Technical Planning Aid (cf. documents). For new standard systems, please complete our master document Demand for development (cf. documents). 48

48 1.2 Special components Connections to metal roofs Project rail 3/35 Project rail 3/35 Fixing PV-installations on profiled sheeting without reaching the sub-construction of the roof Minimum thickness of the trapezoid metal sheets: 0.63 mm Sheet has to be fixed appropriately Fixation with drilling screw or blind rivet Length 6000 mm 3000 mm Fixation of EPDM between trapezoid metal sheet and rail One-sided adhesive EPDM 360x40x2mm Further lengths available on request. Drilling screw Fixing the adaptor plates to the trapezoid metal sheets With drill bit Stainless steel (V2A) JT3-2-6x25 E16/2 VA Blind rivet Fixing the project rail to the trapezoid metal sheets Blind rivet 4.8x11.5 A2/A2 Claming range 3.5-6mm Set 100 Pcs With this type of fixation, the roof skin i.e. the profiled sheeting and its fixation must be able to withstand all occurring loads. The customer is solely responsible for clearing this issue. Mounting Systems GmbH will not statically verify the suitability of any roof for this type of fixation. 49

49 Adaptor plate for trapezoid metal sheet Adaptor plate for trapezoid metal sheet Fixing PV-installations on profiled sheeting without reaching the sub-construction of the roof Drilling screw Fixing the adaptor plates to the trapezoid metal sheets With drill bit Stainless steel (V2A) JT3-2-6x25 E16/2 VA2 Single Part With this type of fixation, the roof skin i.e. the profiled sheeting and its fixation must be able to withstand all occurring loads. The customer is solely responsible for clearing this issue. Mounting Systems GmbH will not statically verify the suitability of any roof for this type of fixation. Notes The type and form of the adaptor plate depends on the form of the profiled sheeting. Due to the multitude of different forms, we do not stock adaptor plates but will have the specific forms produced to your orders. For inquiries, please use our form Technical Planning Aid metal roofs and mail it to You will get a quote including the ISP and article number which you should use for your order. The standard adaptor plate features a welded threaded rod M10 (others on request). Delivery time: Goods issue ex works within 3 to 4 weeks after receipt of written order The installation of Alpha base rails on the adaptor plate requires the following additional small parts: Quantity Art.-No. Price 1 Bracket Alpha for hanger bolt M10 * 1 Standard rail fixation * 4 Drilling screw JT3-2-6x25-E16/2 A Hex nut M10 A Washer 10.5 A * cf. Alpha Sets of small parts (no singles available) As an option, you can order additional EPDM strips for the adaptor plate: EPDM (120 x 1 mm, 10 m long)

50 Clamps Sheet metal clamp Fixing PV-Installations on standing seem sheeting without penetration Sheet metal clamp Kalzip clamp Fixing PV-installations on Kalzip roofs without penetration Kalzip-clamp Zambelli-clamp Fixing PV-installations on Zambelli Rib-Roofs without penetration Zambelli-clamp VA With this type of fixation, the roof skin i.e. the standing seem sheeting and its fixation must be able to withstand all occurring loads. The customer is solely responsible for clearing this issue. Mounting Systems GmbH will not statically verify the suitability of any roof for this type of fixation. Notes The type and form of the clamp depends on the form of the profiled sheeting. You can order the respective clamp under the above stated article numbers. Please note that the clamps are not pre-assembled When in doubt, please fill in the form Technical Planning Aid metal roofs and mail it to Delivery time: Goods issue ex works within 2 weeks after receipt of written order The installation of Alpha base rails on the clamps requires the following additional small parts: Quantity Art.-No. Price 1 Bracket Alpha for hanger bolt M10 * * 1 Standard rail fixation * * 1 Fixation for bracket * * * cf. Alpha sets of small parts (no singles available) 51

51 EJOT - Solar fasteners Fixing PV-installations to profiled sheeting, sandwich-elements and corrugated fibre cement claddings Like the standard hanger bolts, the Solar fasteners are drilled into the sub construction of the roof and are thus discharging all occurring loads into that construction. Calottes or sealing washers add additional security against leakage Available for all standard sub constructions, both from wood and from metal Notes The type of Solar fastener depends on the type of profiled sheeting, on the thickness and material of the sub construction and on the distance between sub construction and roof skin. Due to this multitude of options, we do not stock Solar fasteners but will have the specific types produced to your orders. For inquiries, please use our form Technical Planning Aid metal roofs (cf. documents) and mail it to sales@mounting-systems.de. You will get a quote containing the ISP and an article number which you should use for your order. Please note that with EJOT Solar fasteners, the upper thread is M10 and the lower one M8. Delivery times: Goods issue ex works within 2 weeks after receipt of written order The installation of Alpha base rails on the solar fasteners requires the following additional small parts: Quantity Art.-No. Price 1 Bracket Alpha for hanger bolts M10 * * 1 Standard rail fixation * * * cf. Alpha Sets of small parts (no singles available) 52

52 1.2.2 Anti-theft protection Security screws/bolts with TX-drive Additional mechanical security against module theft Security screws/bolts with round head, TX-drive and security pin Security screws/bolts with counter sunk head, TX-drive and security pin Security sheet metal screws with raised counter sunk head, TX-drive and security pin Security screws/bolts with AW-drive Additional mechanical security against module theft Security screws/bolts with AW 40 drive and sealing plug: With metrical thread (galvanized steel, passivated blue) With screw anchor thread (galvanized steel, passivated blue) With wood thread (steel, Ruspert-II-coated) Safety glue for screws/bolts Additional mechanical security against module theft Capping screws Additional mechanical security against module theft Capping screws are made of zinc-die-casting To be hammered into the heads of screws after fastening For screw dimensions TX10, TX15, TX20, TX25, TX30, TX40 Notes We can offer various mechanical anti-theft products/solutions on request and will gladly provide you with a quote. For inquiries, please contact us under sales@mounting-systems.de. 53

53 1.2.3 Solar Thermal Mounting Systems Our mounting systems are (with minimal adaptations) equally fitted to support solar thermal collectors. We will gladly provide you with a quote. Please contact us under sales@mounting-systems.de for further information Module frames Our product range also includes the development, design and production of frames for both PV-modules and Solar Thermal collectors. Please do not hesitate to get back to us under sales@mounting-systems.de for further information. 54

54 2. Services Apart from producing mounting systems, components and frames for modules and collectors, we also offer a wide range of engineering services. Please find in the overview below our free and chargeable services. 2.1 Overview Free services Technical project support Sourcing of special components Creation of project-specific solution feasibility study & quote Static verification initial test Product trainings General services Chargeable services Support of external static engineers / project managers / architects etc. On-the-spot support of Sales personnel Training on the job Detailed project solution prior to order of material Static verification short version Static verification complete version Special development Samples for exhibitions Calculation of support reactions Special fixing points to the roof Special Services for flat roofs Layout of standard ground mount systems Calculation of support reactions Special Services for open terrain Calculation of the foundation Verification of alternative foundation options Prices do not include VAT. 55

55 2.2 General services Free services Service Result Process Art.-No. Time Cost Technical project support Technical support regarding feasibility, choice of material, optimization etc. Professional evaluation / advice via phone or mail Inquiry by phone or mail, incl. completed tech. planning aid or completed calculation tool* Technical advice 24h Sourcing of special components Creation of project-specific solution feasibility study & quote Static verification initial test Research and sourcing and/or production of special components to order Feasibility study and quote of an adaptation or a project system to order Verification of standard systems (if excel calculation tools do not cover the requirements) or custom-made solutions for static soundness Quote for the required component incl. price, article no. and delivery time (drawing if needed) Offer incl. Confirmation of feasibility General proposition of type of solution Approx. price Delivery time Time frame for development of final solution Please note: Final development of solution after definite order of material Information: Static has been verified A4, 1 page, PDF Product trainings Trainings, content as required Place of training on-site or in Rangsdorf as per offer For footnotes and caption, cf. end of chapter Inquiry incl. detailed specification (e.g. with completed planning aid metal roofs )* Quote incl. project article-no. Order via order@mounting-systems.de Inquiry with PA & other information if needed* Quote incl. project-article-no. Further steps Order via order@mounting-systems.de Final development of specific solution Fixing of the final price Production and delivery of the material Verification performed automatically for all inquiries Written confirmation on request* Inquiry and organisation at Mounting Systems GmbH Attention: adequate numbers of participants required! projectarticle-no. projectarticle-no. 1w 24h 56

56 Chargeable services Service Result Process Art.-No. Time Cost Support of external static engineers / project managers / architects etc. Support via telephone or mail; e.g. calculation of specific load cases for transmission of data to external planner Assistance as per offer Inquiry* incl. specification of the desired assistance Date arrangement and schedule Order via order@mounting-systems.de b.a. b.a. On-the-spot support of Sales personnel On-site of the responsible sales personnel by one of our engineers in case of difficult technical issues Additional support for the Sales representative dealing with technical discussions at the customer s Inquiry* Date arrangement Order via order@mounting-systems.de b.a. b.a. plus travel expenses ** Training on the job Introduction to the mounting system on-site on the first day by one of our experienced Mounting Systems GmbH installers Professional support onsite by a Mounting Systems GmbH installer giving assistance with the first steps Inquiry* Date arrangement Order via order@mounting-systems.de b.a. b.a. plus travel expenses ** Detailed project solution prior to order of material Final development of a project solution prior to definite order of material Specific project information incl.: Final solution Exact price BOM Drawing prior to definite order of material Inquiry with PA plus other information if needed* Quote incl. project-article-no. Order for final development of the project-specific solution sales@mounting-systems.de Final development of the solution incl. exact price If desired: activation of material order placement via order@mounting-systems.de b.a. b.a., will be credited against the material order Static verification short version Document showing the static with results for the major and/or critical components of a specific project Short static verification: Presentation of most important/most critical points in the system and their static results A4, multiple pages, PDF Order via order@mountingsystems.de adding relevant information: for custom-made solutions: final project solution for standard systems: completed PA + specific BOM 3d b.a. For footnotes and caption, cf. end of chapter 57

57 Service Result Process Art.-No. Time Cost Static verification complete version Verifiable static calculation with proofs of all details for submission to construction inspectors or similar complete static verification for submission to construction inspectors A4, multiple pages, PDF Order + necessary input via order@mounting-systems.de For custom-made solutions: final project solution For standard systems: completed PA + specific BOM 1w b.a. Special development Development of components or systems according the customers requests OEM Product as per specification Inquiry* incl. document Demand for development Clarification of details Quote incl. Customer specifications and project article no. Order via order@mounting-systems.de projectarticle-no b.a. b.a. Samples for exhibitions Custom-made solutions for trade fairs / showrooms / portable samples etc. System as per quote Inquiry with detailed description and time frame* Quote incl. project-article-no. Order via order@mounting-systems.de projectarticle-no. b.a. b.a. * Inquiries via sales@mounting-systems.de *** Arising travel expenses will be declared separately in the invoice. Caption: Art.-No. = article number / b.a. = by arrangement / BOM = Bill of Material / PA = planning aid / h = hour / d = day / w = week 58

58 2.3 Special Services for Flat Roof and Open Terrain Free services Flat roof Service Result Process Art.-No. Time Cost Calculation of support reactions Project-specific calculation of the support reactions, which affect the roof construction basis for static verification of the building and it s roof construction and for the calculation of necessary counter ballast Information on projectspecific support reactions (A4, PDF) Inquiry incl. PA* 2d Special fixing points to the roof Development of project-specific connection solutions to the roof Cf. Creation of project-specific solutions Open terrain Layout of standard ground mount systems Project-specific layout of Omega and Sigma according to site and module type Quote incl. layoutproposition, price and delivery time Inquiry incl. PA* Quote incl. project-article-no. projectarticle-no. 24h Calculation of support reactions For footnotes and caption, cf. end of chapter Project-specific calculation of the support reactions for submission to construction inspectors/ planners Basis for static verification of the ground and for the calculation of necessary ballast/ foundation Information on projectspecific support reactions (A4, PDF) Inquiry incl. PA* 3d 59

59 Chargeable services Open terrain Service Result Process Art. Nr Time Cost Calculation of the foundation Calculation of concrete foundations (Omega) or ramming posts and embedment depth** Shuttering and Reinforcement plan (foundation) Order & information to Subsoil investigation Completed PA BOM 5d b.a. Verification of alternative foundation options Feasibility study for ramming posts, ground anchors or similar** Professional assessment of foundation options, product proposition if needed Inquiry incl. subsoil investigation, PA and BOM* Quote incl. project-article-no. Order via projectarticle-no. b.a. b.a. * Inquiries via sales@mounting-systems.de ** Will be sub-contracted externally. Caption: Art.-No. = article number / b.a. = by arrangement / BOM = Bill of Material / PA = planning aid / h = hour / d = day / w = week 60

60 3. Documents We have prepared a wide range of documents to inform you about our products and to facilitate your inquiries and project planning. 3.1 Overview General Warranty General terms and conditions Sales Folder Training documents Technical Documentation Technical Datasheets Installation manuals Technical Specification Sheets Technical Planning Aids and Calculation Tools Technical Planning Aid: Mounting Systems Technical Planning Aid: Adaptor plate for trapezoid metal sheet Technical Planning Aid: Metal roof Calculation tools Miscellaneous Demand for development 61

61 3.2 Details Document Result General terms and conditions General A4, 1 page, PDF Warranty A4, 1 page, PDF Sales Folder Marketing folder Mounting Systems GmbH A4, multiple pages, PDF Training documents Training documents on various mounting systems PowerPoint-documents Technical Documentation Technical Datasheets (TD) Document showing a specific mounting system in its entirety and giving the main USPs. Mounting System Alpha Available in different languages English, German, Italian, Spanish A4, 2 pages, PDF For Alpha, Lambda, ConSole, Kappa, Theta, Sigma, Omega, Gamma Lambda Kappa Theta Sigma Omega Gamma English, German, Italian, Spanish English, German, French, Italian, Spanish English, German, French, Italian, Spanish English, German, Italian, Spanish English, German, Italian, Spanish English, German Italian, Spanish 62

62 Installation manuals (MA) Technical Specification Sheets (TSS) Detailed manual showing the installation of a specific mounting system step by step Mounting System Alpha Lambda Kappa Theta Sigma Gamma Available in different languages English, German, French, Italian, Spanish English, German, French, Italian, Spanish English, German, French English, German, French, Italian, Spanish English, German English Document containing the technical details on a specific single component of a mounting system. Basis for external project planning or external static verification A4, multiple pages, PDF For Alpha, Lambda, ConSole, Kappa, Theta, Sigma, Omega, Gamma, PoleTop A4, PDF 63

63 Planning Aid (PA): Mounting systems Planning Aid: Adaptor plate for trapezoid metal sheet Planning Aids and Calculation Tools Form for making a proper inquiry reg. the configuration of mounting systems Form for inquiries reg. the adaptor plate or the clamps for trapezoid metal sheet A4, PDF A4, PDF-form A4, PDF A4, PDF-form Planning Aid: Metal roof Calculation tools Demand for development Form for inquiries reg. EJOT Solar fasteners A4, PDF A4, PDF-form Calculation tool for project-specific static verification, creation of final BOM and price calculation Miscellaneous Master document for inquiries reg. new product or component developments Excel sheet For Alpha, Kappa, Theta A4, PDF 64

64 Mounting Systems GmbH Mittenwalder Straße 9a D Rangsdorf Tel. +49 (0) Fax +49 (0) info@mounting-systems.de