BlazeBrake. Fire Protection Systems. Retrofit Fire Rated Devices for Cable & Pipe Services

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1 BlazeBrake Systems Retrofit Fire Rated Devices for Cable & Pipe Services

2 Retrofit Fire Pillows For Cables & Metal Pipes Up to 4 Hour Fire Rating in Floors & Walls Description Blazebrake Fire Rated Pillows are retrofit fire retardant fabric bags containing high temperature granulated rockwool designed for the fire rated sealing of service penetrations and construction joint openings in walls and floors. Blazebrake Fire rated pillows can be used to fire rate Steel/Copper/Brass pipe penetrations Single/multiple cable penetrations and cable tray Copper/Aluminium bus bar penetrations Openings with no service penetrations. Suitable for use with Blazebrake fire rated sealant and Vermiculux fire rated Boards Use Blazebrake fire rated pillows with building materials such as concrete and precast panels, concrete block and brickwork as well as Drywall FR Plasterboard systems. Features & Benefits Up to 4 hour Fire rating Tested to and complies with Australian Standard AS & AS For fire rating of multiple services through floors and walls Easily removed to replace or upgrade services Can be reused after removal without loss of fire performance Suitable for fire rating penetrations through solid or hollow materials Easy clean up, Low VOC and Non Hazardous materials Choice of 3 pillow sizes to provide fast and efficient installations Note: Consult tested applications & fire test data before commencing use Specification Part no RFP RFP RFP size(mm) 300x250x40 Large 200x250x40 Medium 100x250x40 Small Qty per Square Metre 125 pillows 190 pillows 600 pillows Pillow contents High temperature granulated Rockwool material Pillow material Fire Retardant Fabric Pillow orientation in opening Minimum 200mm between fire and non fire sides Related Products DynaDrill / Hammer Drill Driver Carbide Drill Bits Chisel Bits BlazeBrake Fire Rated Sealant Retrofit Fire Collars

3 Retrofit Fire Pillows For Cables & Metal Pipes Trades & Applications Plumbing Contractor Electrical Contractor Passive Fire Mechanical Services Maintenance Services Unpenetrated openings Steel/Copper/Brass pipes Single cables Cable bundles Multiple cables on tray Copper & Aluminium bus bars 4 Installation Important: Consult tested applications & fire test data before commencing use. Do not cut or tamper with sealed Pillows. Concrete Floors & Walls 1. Calculate the quantity of pillows required to seal the penetration using the most efficient pillow size(s) for the application. 2. Measure the size (width x height) of the opening in m 2, then deduct the approximate area of the penetrating services. Use a variety of pillow sizes to achieve a neat fit. 3. Pillows should be tightly packed into the opening and around penetrating services to achieve fire ratings. 4. Ensure the pillow is correctly orientated so that there is 200mm (min) between fire and non fire sides. Fill annular gaps with Blazebrake Fire rated sealant. 5. To retain pillows in an overhead position for a large floor opening it may be necessary to fit heavy duty steel mesh to the underside of the floor slab using fire rated anchors. Fire Rated Plasterboard Walls 1. Steel studs are to be fitted around the openings. 2. Calculate the quantity of pillows required to seal the penetration using the most efficient pillow size(s) for the application. 3. Measure the size (width x height) of the opening in m 2, then deduct the approximate area of the penetrating services. 4. Calculate the quantity of pillows required using the most efficient pillow size(s) for the application. Use a variety of pillow sizes to achieve a neat fit. 5. Pillows are to be tightly packed into the opening and around penetrating services to achieve fire ratings. 6. Ensure the pillow is correctly orientated so that there is 200mm (min) between fire and non fire sides. Fill annular gaps with Blazebrake fire rated sealant. Retrofit Fire Pillow Range Large Medium Small Order no Description size (nom) mm Qty per m 2 Box Qty RFP Large Fire Pillow 300X250X RFP Medium Fire Pillow 200x250x RFP Small Fire Pillow 100x250x IMPORTANT: Consult technical data for tested applications and fire ratings, before commencing use. For detailed technical data and instructions go to For applications outside those tested, refer to your Fire Consultant for compliance advice.

4 Retrofit Fire Pillows For Cables & Metal Pipes Floor Penetrations Applications Description FRL Installation Diagram Unpenetrated Openings Single Cables Pillows tightly packed into opening Maximum size of opening 700mm x unlimited in modules of 200mm -/240/ x 600mm or equal total area 0.36m 2 -/120/120 Up to 70mm diameter cables Seal annular gaps with fire rated sealant. Cable Bundles Cable bundles of up to 150mm x 150mm. Cables 28mm diameter used. Seal annular gaps with Fire rated sealant. -/180/- Multiple Cable Penetrations on Trays Metal cable trays up to 600mm wide supporting assorted cables. Individual cable size up to 70mm. Seal annular gaps with fire rated sealant. Steel Pipes Steel pipes up to 100mm diameter. Pillows packed tightly around penetration. Seal annular gaps with fire rated sealant. Brass and Copper Pipes Brass and copper pipes up to 100mm diameter. Seal annular gaps with fire rated sealant to minimum depth of 30mm. Copper and Aluminium Bus Bars Copper and Aluminium bus bars up to 200mm x 10mm. Pillows packed around and between bus bars. -/180/- -/240/- Note: All of the tested systems provided Integrity comparable to the penetrated element, but with the insulation being a function of the conductivity of the penetrating service. Refer Test report FCO-1775.

5 Wall Penetrations Retrofit Fire Pillows For Cables & Metal Pipes Applications Description FRL Installation Diagram Unpenetrated Openings Single Cables Pillows tightly packed into opening Maximum size of opening 1800mm x 400mm 2000mm x 400mm 3000 x 400mm with Maxilite fillets to locally thicken wall to 230mm (Masonry walls only) Up to 80mm diameter cables Up to 20mm diameter cables Seal annular gaps with fire rated sealant -/240/240 -/120/120 -/120/120 -/60/- Cable Bundles Cable bundles of up to 150mm x 150mm cables Cables 25mm diameter used Seal annular gaps with fire rated sealant -/180/- Multiple Cable Penetrations on Trays Metal cable trays up to 600mm wide supporting assorted cables. Individual cable size up to 80mm. Seal annular gaps with fire rated sealant Steel Pipes Steel pipes up to 90mm diameter. Pillows packed tightly around penetration. Seal annular gaps with fire rated sealant Brass and Copper Pipes Brass and copper pipes up to 100mm diameter. Seal annular gaps with fire rated sealant to minimum depth of 30mm. Copper and Aluminium Bus Bars Copper and Aluminium bus bars up to 200mm x 10mm. Pillows packed around and between bus bars -/240/- Note: All of the tested systems provided Integrity comparable to the penetrated element, but with the insulation being a function of the conductivity of the penetrating service. Refer Test report FCO-1775.

6 Retrofit Pipe Wraps Fire Seal for Plastic Pipes Up to 3 Hour Fire Rating in Concrete Floors Description Blazebrake fire rated pipe wraps are Retrofit fire and smoke protection devices for stackwork plastic pipe penetrations through existing or new cored holes in concrete floors. Blazebrake Pipe Wraps are installed around the pipe then recessed up into the hole until flush with the bottom of the concrete slab. Suitable for use: Where small hole clearances exist between the hole and the pipe Flush to ceiling finish is required Where surface mounted retrofit fire collars are not suitable No tools installation method is preferred Blazebrake Pipe Wraps contain flexible intumescent material that expands under fire conditions to seal off the pipe opening. The intumescent material is manufactured to the correct length and thickness required to wrap around the circumference of the installed pipe. The intumescent material is factory sealed in a polythene sleeve to ensure the correct amount of intumescent material is inserted into the hole to achieve the required level of fire rating. Related Products Diamond Coring & Drilling BlazeBrake Fire Sealant Retrofit Surface Mount Fire Collar BlazeBrake Fire Rated Foam Features & Benefits Up to 3 hour Fire rating in concrete floors Tested to and complies with Australian Standard AS & AS Flush to ceiling installation Choice of 5 sizes to suit pipe diameters 40/50/65/80/100mm (nom) One piece Sealed Wrap complete with adhesive tab Fast and easy installation Note : Consult tested applications and fire test data before commencing use. Do not cut or tamper with sealed pipe wraps. Specification Part no RFW40R RFW50R RFW65R RFW80R RFW100R Pipe size(nom)/ type Pipe Diameter approx Intumescent Material Pipe Wrap Packaging Pipe Wrap Length 40mm 50mm 65mm 80mm 100mm 57mm 72mm 82mm 102mm 127mm Expanding fire resistant Factory Sealed Plastic Sleeve with adhesive tab To suit pipe circumference Pipe Wrap Height 50mm (approx )

7 Retrofit Pipe Wraps Fire Seal for Plastic Pipes Trades & Applications Plumbing Contractor Passive Fire Mechanical Services Maintenance Services pipes Flush to ceiling finish No Drill installation Difficult access areas Installation Important : Consult tested applications & fire test data before commencing use. Do not cut or tamper with sealed wraps. Concrete Floor Slabs 1. Ensure there is adequate annular space between the pipe & the side of the hole to allow the thickness of the pipe wrap to be placed around the pipe. 2. Wrap the pipe wrap around the circumference of the pipe as tightly as possible ensuring any spaces between the wrap & pipe are minimal. Remove paper covering top of adhesive tab and press tab firmly down onto plastic sleeve to hold wrap closed around the pipe. 3. Slide the wrap into position flush with the underside of the concrete floor. 4. Fill the remaining space between the pipe wrap and the surrounding concrete hole with Blazebrake Sealant to appropriate depth. 5. Check that the bottom edge of the wrap is exposed and is visible from underneath the floor. Applying fire rated sealant to complete installation Plastic Pipe Concrete Floor Fire wrap installation flush with underside of floor BlazeBrake Sealant BlazeBrake Fire Wrap Retrofit Pipe Wraps Range Order No Description Bag Qty RFW100R Pipe Wrap 100mm (nom) 20 RFW80R Pipe Wrap 80mm (nom) 20 RFW65R Pipe Wrap 65mm (nom) 20 RFW50R Pipe Wrap 50mm (nom) 20 RFW40R Pipe Wrap 40mm (nom) 20 IMPORTANT: Consult technical data for tested applications and fire ratings, before commencing use. For detailed technical data and instructions go to For applications outside those tested, refer to your Fire Consultant for compliance advice.

8 Cast-In Rockets Multipurpose Void Former Description Multi-purpose cast-in void former for the installation of services such as pipes and cables through penetrations in concrete floors and walls where fire rating is NOT required. Ramset Rockets are suitable for applications: External balcony pipe penetrations External public messanine floors and open areas Split level messanine floors within a building or apartment Floor and wall penetrations within fire rated shafts or compartments Metal and plastic pipe penetrations of various diameters Electrical and data cable bundles Grey colour to signify Not Fire Rated Grey colour for easy identification from underneath floor slab Choice of 2 sizes NOT FIRE RATED Specification Part no RKTH100 RKT065 Body Material Polypropylene Maximum diameter of services (approx) Up to 115mm Up to 75mm Body Height 250mm 250mm Full width (base) 215mm 162mm Internal cutout width (base) 160mm 107mm Features & Benefits Fast to install, no extra parts Reinforced base with multiple fix points to formwork Suitable for concrete slab thicknesses up to 250mm Can be used with timber or steel formwork systems For services up to 115mm diameter Note: Rockets are Not Fire Rated. Refer to Ramset Product catalogue for Fire Tested product systems available. Installation 1. Fix Rocket base to formwork in appropriate position using tab points around base. 2. Use appropriate screw,nail or gas pin to suit the formwork. If necessary seal top of cone using tape. 3. After the concrete slab has been poured and the formwork removed the Rocket is ready for the installation of pipes & cables in single or multiple bundles. 4. If required sealant may be used to seal any gaps around the services Cast-In Rockets Range Order no Description Box Qty RKTH100 Cast-in Rocket (Large) 18 RKTH065 Cast-in Rocket (Medium) 30 Trades & Applications Plumbing Contractor Electrical Contractor Mechanical Services Maintenance Services Steel/Copper/Brass/Plastic pipes Single Cables & Bundles HEAD OFFICE - SERVICE CENTRE 1 Ramset Drive, Chirnside Park Victoria 3116 STATE BRANCHES VICTORIA 5/71 Victoria Crescent, Abbotsford Ramset Drive, Chirnside Park 3116 SOUTH AUSTRALIA 115 Sir Donald Bradman Drive, Hilton 5033 New South Wales 71 Carnarvon Street, Silverwater Gardeners Road, Mascot /8 Channel Road, Mayfield West 2304 ACT 5/19 Tennant Street, Fyshwick 2609 Sales, Orders and Enquiries Tel: Fax: enquiry@ramset.com.au Web: ITW Australia Pty. Ltd. ABN trading as Ramset. Copyright 2011 Trademarks of Cetram Pty. Ltd. used under licence by Ramset RAMBBFPS11111 QUEENSLAND 281 Montague Road, West End Ingham Road, Townsville 4810 WESTERN AUSTRALIA 1/12 Colin Jamieson Drive, Welshpool 6106

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